CHEVROLET AVEO 2002 Service Repair Manual

Fig. 299: Check Valve & Spring
Courtesy of GENERAL MOTORS CORP.
117. Install the spring and the check valve.

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Fig. 300: Manual Valve Control Rod & Manual Valve Lever
Courtesy of GENERAL MOTORS CORP.
118. Connect the manual valve control rod to the manual valve lever as shown in the illustration.

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Fig. 301: Valve Body Assembly
Courtesy of GENERAL MOTORS CORP.
119. Install the valve body assembly to the transaxle case.
Tighten: Ti
ghten the bolts to 11 N.m (97 lb in).
IMPORTANT: When installing the valve body to the transaxle case, do not let each of
the accumulator pistons incline. When installing the valve body to the
transaxle case, do not hold the solenoids.

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Fig. 302: Solenoid Connectors
Courtesy of GENERAL MOTORS CORP.
120. Connect the transaxle wire connector and harness to the valve body assembly.
121. Connect the 5 connectors.
1. The lock-up control solenoid (5)
2. The pressure control solenoid (1)
3. The No. 2 shift solenoid (2)
4. The No. 1 shift solenoid (3)
5. The timing solenoid (4)
IMPORTANT: Verify that the transaxle wire does not come out from the oil pan
installations surface.

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122. Install the TFT sensor with a clamp.
Fig. 303: Gasket

Courtesy of GENERAL MOTORS CORP.
123. Install a new
gasket to the oil strainer.

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Fig. 304: Oil Strainer
Courtesy of GENERAL MOTORS CORP.
124. Install the oil strainer to the valve body with 3 bolts.
Tighten: Ti
ghten the bolts to 9.8 N.m (87 lb in).

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Fig. 305: Magnets & Oil Pan
Courtesy of GENERAL MOTORS CORP.
125. Install 2 magnets in the oil pan.

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Fig. 306: Oil Pan & Gasket
Courtesy of GENERAL MOTORS CORP.
126. Install a new gasket to the oil pan and install the oil pan to the transaxle case with 18 bolts.
Tighten: Tighten the bolts to 7 N.m (62 lb in).

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Fig. 307: OSS Sensor & Bolts
Courtesy of GENERAL MOTORS CORP.
127. Install the output shaft speed (OSS) sensor.
Tighten: Ti
ghten the bolt to 7.4 N.m (65 lb in).

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Fig. 308: ISS Sensor & Bolts
Courtesy of GENERAL MOTORS CORP.
128. Install the No. 1 breather plug.
129. Install the input shaft speed (ISS) sensor with the bolt.
Tighten: Tighten the bolt to the 5.4 N.m (48 lb in).

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