headlamp CHEVROLET AVEO 2002 Service Owner's Guide

Cruise Control Light
If equipped, this light
comes on whenever you
set your cruise control.
The light will go out when the cruise control is turned
off. SeeCruise Control on page 3-10for more
information.
Highbeam On Light
This light comes on
whenever the high-beam
headlamps are on.
SeeHeadlamp High/Low-Beam Changer on page 3-8
for additional information.
Daytime Running Lamps (DRL)
Indicator Light
This light will come on
when the Daytime Running
Lamps (DRL) are on.
A flashing DRL light indicates a possible burned out
headlamp, or that the vehicle may need service to repair
a defective DRL relay. See your GM dealer.
SeeDaytime Running Lamps (DRL) on page 3-14for
more information.
3-29

Driving at Night
Night driving is more dangerous than day driving.
One reason is that some drivers are likely to be
impaired — by alcohol or drugs, with night vision
problems, or by fatigue.
Here are some tips on night driving.
•Drive defensively.
•Do not drink and drive.
•Adjust the inside rearview mirror to reduce the glare
from headlamps behind you.
•Since you cannot see as well, you may need to
slow down and keep more space between you
and other vehicles.
•Slow down, especially on higher speed roads. Your
vehicle’s headlamps can light up only so much road
ahead.
•In remote areas, watch for animals.
•If you are tired, pull off the road in a safe place
and rest.
No one can see as well at night as in the daytime.
But as we get older these differences increase.
A 50-year-old driver may require at least twice as much
light to see the same thing at night as a 20-year-old.What you do in the daytime can also affect your night
vision. For example, if you spend the day in bright
sunshine you are wise to wear sunglasses. Your eyes
will have less trouble adjusting to night. But if you
are driving, do not wear sunglasses at night. They may
cut down on glare from headlamps, but they also
make a lot of things invisible.
You can be temporarily blinded by approaching
headlamps. It can take a second or two, or even several
seconds, for your eyes to re-adjust to the dark. When
you are faced with severe glare, as from a driver
who does not lower the high beams, or a vehicle with
misaimed headlamps, slow down a little. Avoid
staring directly into the approaching headlamps.
Keep the windshield and all the glass on your vehicle
clean — inside and out. Glare at night is made
much worse by dirt on the glass. Even the inside of the
glass can build up a film caused by dust. Dirty glass
makes lights dazzle and flash more than clean
glass would, making the pupils of your eyes contract
repeatedly.
Remember that the headlamps light up far less of a
roadway when you are in a turn or curve. Keep
your eyes moving; that way, it is easier to pick out dimly
lighted objects. Just as the headlamps should be
checked regularly for proper aim, so should your eyes
be examined regularly. Some drivers suffer from
night blindness — the inability to see in dim light — and
are not even aware of it.
4-14

{CAUTION:
Snow can trap exhaust gases under your
vehicle. This can cause deadly CO (carbon
monoxide) gas to get inside. CO could
overcome you and kill you. You cannot see it
or smell it, so you might not know it is in your
vehicle. Clear away snow from around the
base of your vehicle, especially any that is
blocking your exhaust pipe. And check around
again from time to time to be sure snow does
not collect there.
Open a window just a little on the side of the
vehicle that is away from the wind. This will
help keep CO out.Run your engine only as long as you must. This saves
fuel. When you run the engine, make it go a little
faster than just idle. That is, push the accelerator
slightly. This uses less fuel for the heat that you get and
it keeps the battery charged. You will need a
well-charged battery to restart the vehicle, and possibly
for signaling later on with your headlamps. Let the
heater run for a while.
Then, shut the engine off and close the window almost
all the way to preserve the heat. Start the engine
again and repeat this only when you feel really
uncomfortable from the cold. But do it as little as
possible. Preserve the fuel as long as you can. To help
keep warm, you can get out of the vehicle and do
some fairly vigorous exercises every half hour or so until
help comes.
4-25

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling the Tank..............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-17
Automatic Transaxle Fluid..............................5-19
Manual Transaxle Fluid..................................5-21
Hydraulic Clutch...........................................5-21
Engine Coolant.............................................5-22
Coolant Surge Tank Pressure Cap..................5-24
Engine Overheating.......................................5-24
Cooling System............................................5-26Power Steering Fluid.....................................5-30
Windshield Washer Fluid................................5-31
Brakes........................................................5-32
Battery........................................................5-35
Jump Starting...............................................5-36
Headlamp Aiming...........................................5-39
Bulb Replacement..........................................5-40
Halogen Bulbs..............................................5-40
Headlamps..................................................5-40
Front Turn Signal and Parking Lamps..............5-42
Turn Signal Lamps (Side)..............................5-42
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-43
Replacement Bulbs.......................................5-44
Windshield Wiper Blade Replacement..............5-44
Tires..............................................................5-45
Tire Sidewall Labeling...................................5-46
Tire Terminology and Definitions.....................5-48
Inflation - Tire Pressure.................................5-51
Tire Inspection and Rotation...........................5-52
When It Is Time for New Tires.......................5-53
Buying New Tires.........................................5-54
Different Size Tires and Wheels......................5-54
Uniform Tire Quality Grading..........................5-55
Wheel Alignment and Tire Balance..................5-56
Wheel Replacement......................................5-56
Section 5 Service and Appearance Care
5-1

Tire Chains..................................................5-57
If a Tire Goes Flat........................................5-58
Changing a Flat Tire.....................................5-58
Removing the Spare Tire and Tools................5-60
Removing the Flat Tire and Installing the
Spare Tire................................................5-61
Storing a Flat or Spare Tire and Tools............5-65
Compact Spare Tire......................................5-66
Appearance Care............................................5-66
Cleaning the Inside of Your Vehicle.................5-66
Fabric/Carpet...............................................5-67
Instrument Panel, Vinyl, and Other Plastic
Surfaces..................................................5-68
Care of Safety Belts......................................5-69
Weatherstrips...............................................5-69
Washing Your Vehicle...................................5-69
Cleaning Exterior Lamps/Lenses.....................5-69
Finish Care..................................................5-70
Windshield and Wiper Blades.........................5-70
Aluminum Wheels.........................................5-71Tires...........................................................5-71
Sheet Metal Damage.....................................5-72
Finish Damage.............................................5-72
Underbody Maintenance................................5-72
Chemical Paint Spotting.................................5-72
Vehicle Care/Appearance Materials..................5-73
Vehicle Identication......................................5-74
Vehicle Identification Number (VIN).................5-74
Service Parts Identification Label.....................5-74
Electrical System............................................5-74
Add-On Electrical Equipment..........................5-74
Headlamp Wiring..........................................5-75
Windshield Wiper Fuses................................5-75
Power Windows and Other Power Options.......5-75
Fuses and Circuit Breakers............................5-75
Instrument Panel Fuse Block..........................5-76
Engine Compartment Fuse Block....................5-77
Capacities and Specications..........................5-80
Normal Maintenance Replacement Parts..........5-81
Section 5 Service and Appearance Care
5-2

Notice:If the jumper cables are connected or
removed in the wrong order, electrical shorting may
occur and damage the vehicle. The repairs would
not be covered by your warranty. Always connect
and remove the jumper cables in the correct
order, making sure that the cables do not touch
each other or other metal.
A. Heavy, Unpainted Metal Engine Part or Remote
Negative (–) Terminal
B. Good Battery or Remote Positive (+) and Remote
Negative (−) Terminals
C. Dead Battery or Remote Positive (+) TerminalTo disconnect the jumper cables from both vehicles, do
the following:
1. Disconnect the black negative (−) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (−) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the other
vehicle.
5. Return the positive (+) terminal cap to its original
position.
Headlamp Aiming
Headlamp aim has been preset at the factory and
should need no further adjustment.
However, if your vehicle is damaged in an accident, the
headlamp aim may be affected. Aim adjustment to
the low-beam headlamps may be necessary if it
is difficult to see the lane markers (for horizontal aim),
or if oncoming drivers flash their high-beam headlamps
at you (for vertical aim).
If you believe your headlamps need to be re-aimed, it is
recommend that you take the vehicle to your dealer
for service. Jumper Cable Removal
5-39

Bulb Replacement
For the proper type of replacement bulbs, see
Replacement Bulbs on page 5-44.
For any bulb changing procedure not listed in this
section, contact your dealer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside
and can burst if you drop or scratch the bulb.
You or others could be injured. Be sure to read
and follow the instructions on the bulb
package.
Headlamps
To replace a headlamp bulb, do the following:
1. Open the hood. SeeHood Release on page 5-10
for more information.
2. Remove the five screws from top of the radiator
grille.
3. Remove the radiator grille.
4. Remove the three bolts from the headlamp
assembly.
5. Remove the headlamp assembly.
5-40

6. Disconnect the wiring harness connector from the
rear of the bulb.
7. Remove the headlamp cap.8. Release the spring that retains the bulb by loosing
the screw.
9. Remove the old bulb.
10. Install the new bulb.
11. Install the bulb retaining spring.
12. Reverse Steps 1 through 3 to install the headlamp
assembly.
5-41

Front Turn Signal and Parking
Lamps
To replace a front turn signal or parking lamp bulb, do
the following:
1. Remove the radiator grille and the headlamp
assembly. See Steps 2 through 5 underHeadlamps
on page 5-40for instructions on how to remove
the headlamp assembly.
2. Turn the front turn signal bulb socket
counterclockwise.
3. Pull the front turn signal bulb socket out of the lamp
housing.4. Press the bulb inward and turn it counterclockwise
to remove it from the bulb socket.
5. Install the new bulb into the socket by pressing it in
and turning it clockwise.
6. Install the socket into the lamp housing by turning it
clockwise.
7. Reverse Steps 1 through 4 to install the assembly.
Turn Signal Lamps (Side)
To replace a side turn signal bulb, do the following:
1. Remove the radiator grille and the headlamp
assembly. See Steps 2 through 5 underHeadlamps
on page 5-40to access the side turn signal lamps.
2. Remove the side turn signal lamp assembly by
pulling it forward.
3. Turn the bulb socket counterclockwise.
5-42

5. Install the appropriate bulb into the socket.
6. Replace the bulb socket into the lamp housing.
Twist the bulb socket clockwise to secure.
7. Reverse Step 2 to reinstall the lamp housing.
Replacement Bulbs
Exterior Lamp Bulb Number
Back-Up 94535571
Center High-Mounted Stoplamp
(CHMSL)94535587
Headlamps 94535548
Front Parking/Turn Signal 94535574
Side Turn Signal 94535587
Stoplamp/Taillamps 94535574
Turn Signal Lamps 94535572
For replacement bulbs not listed here, contact your
dealer.
Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected for wear or
cracking. See “Wiper Blade Check” underPart B: Owner
Checks and Services on page 6-18for more information.Replacement blades come in different types and are
removed in different ways.
Here is how to remove the Shepherd’s Hook type:
1. Pull the windshield wiper arm away from the
windshield.
2. Press the retaining clip (A) and pull the wiper blade
off the arm.
3. Install a new blade by reversing Steps 1 and 2.
5-44