headlamp CHEVROLET AVEO 2002 Service User Guide

Run your engine only as long as you must. This saves
fuel. When you run the engine, make it go a little
faster than just idle. That is, push the accelerator
slightly. This uses less fuel for the heat that you get
and it keeps the battery charged. You will need a
well-charged battery to restart the vehicle, and possibly
for signaling later on with your headlamps. Let the
heater run for a while.
Then, shut the engine off and close the window almost
all the way to preserve the heat. Start the engine
again and repeat this only when you feel really
uncomfortable from the cold. But do it as little as
possible. Preserve the fuel as long as you can. To help
keep warm, you can get out of the vehicle and do
some fairly vigorous exercises every half hour or so until
help comes.If You Are Stuck: In Sand, Mud,
Ice or Snow
In order to free your vehicle when it is stuck, you will
need to spin the wheels, but you do not want to
spin your wheels too fast. The method known as
“rocking” can help you get out when you are stuck,
but you must use caution.
{CAUTION:
If you let your tires spin at high speed, they can
explode, and you or others could be injured.
And, the transaxle or other parts of the vehicle
can overheat. That could cause an engine
compartment re or other damage. When you
are stuck, spin the wheels as little as possible.
Do not spin the wheels above 35 mph (55 km/h)
as shown on the speedometer.
4-28

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-11
Hood Release..............................................5-11
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-15
Engine Air Cleaner/Filter................................5-20
Automatic Transaxle Fluid..............................5-21
Manual Transaxle Fluid..................................5-21
Hydraulic Clutch...........................................5-22
Engine Coolant.............................................5-23Coolant Surge Tank Pressure Cap..................5-25
Engine Overheating.......................................5-25
Cooling System............................................5-28
Power Steering Fluid.....................................5-34
Windshield Washer Fluid................................5-35
Brakes........................................................5-36
Battery........................................................5-39
Jump Starting...............................................5-40
Headlamp Aiming...........................................5-45
Bulb Replacement..........................................5-45
Halogen Bulbs..............................................5-45
Headlamps..................................................5-46
Front Turn Signal and Parking Lamps................5-46
Turn Signal Lamps (Side)..............................5-47
Fog Lamps..................................................5-48
Sidemarker Lamps (Front)..............................5-48
Sidemarker Lamps (Rear)..............................5-49
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-49
Windshield Wiper Blade Replacement..............5-50
Section 5 Service and Appearance Care
5-1

Tires..............................................................5-51
Inflation - Tire Pressure.................................5-59
Tire Inspection and Rotation...........................5-60
When It Is Time for New Tires.......................5-61
Buying New Tires.........................................5-62
Uniform Tire Quality Grading..........................5-63
Wheel Alignment and Tire Balance..................5-64
Wheel Replacement......................................5-64
Tire Chains..................................................5-66
If a Tire Goes Flat........................................5-66
Changing a Flat Tire.....................................5-67
Compact Spare Tire......................................5-75
Appearance Care............................................5-76
Cleaning the Inside of Your Vehicle.................5-76
Care of Safety Belts......................................5-79
Weatherstrips...............................................5-79
Cleaning the Outside of Your Vehicle..............5-79Sheet Metal Damage.....................................5-81
Finish Damage.............................................5-81
Underbody Maintenance................................5-82
Chemical Paint Spotting.................................5-82
Vehicle Care/Appearance Materials..................5-82
Vehicle Identication......................................5-83
Vehicle Identification Number (VIN).................5-83
Service Parts Identification Label.....................5-84
Electrical System............................................5-84
Add-On Electrical Equipment..........................5-84
Headlamp Wiring..........................................5-84
Windshield Wiper Fuses................................5-84
Power Windows and Other Power Options.......5-84
Fuses and Circuit Breakers............................5-85
Capacities and Specications..........................5-91
Section 5 Service and Appearance Care
5-2

Headlamp Aiming
If your vehicle is damaged in an accident, the headlamp
aim may be affected. Aim adjustment to the low beam
may be necessary if it is difficult to see lane markers
(for horizontal aim), or if oncoming drivers flash
their high beams at you (for vertical aim). If you believe
your headlamps need to be re-aimed, we recommend
that you take your vehicle to the dealer for service.
However, it is possible for you to re-aim your headlamps
by following the procedure in the service manual for
your vehicle.
Notice:To make sure your headlamps are aimed
properly, read all the instructions before beginning.
Failure to follow these instructions could cause
damage to headlamp parts.
Bulb Replacement
For any bulb changing procedures not listed in this
section, contact your dealer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and
follow the instructions on the bulb package.
5-45

Headlamps
1. Open the hood.
2. Disconnect the wiring harness connector from the
rear of the bulb.
3. Remove the headlamp cap.
4. Release the spring that retains the bulb.
5. Remove the old bulb.
6. Install the new bulb.
7. Install the bulb retaining spring.
8. Reverse Steps 1 through 3 to install the headlamp
assembly. Then, check the lamps.
Front Turn Signal and Parking Lamps
1. Open the hood.
2. Remove the five screws and the radiator grille.
3. Remove the three bolts and the headlamp
assembly.
4. Disconnect the wiring harness connector from the
rear of the bulb.
5. Turn the front turn signal bulb socket
counterclockwise.
5-46

Fog Lamps
1. Disconnect the wiring harness connector from the
front fog lamp bulb.
2. Turn the front fog lamp bulb counterclockwise and
remove it.
3. Install the new bulb.
4. Connect the wiring harness connector to the front
fog lamp bulb.
Sidemarker Lamps (Front)
1. Open the hood.
2. Remove the radiator grille and the headlamp
assembly. See Steps 2 through 3 underFront Turn
Signal and Parking Lamps on page 5-46.
3. Turn the front sidemarker bulb socket
counterclockwise.
4. Pull the front sidemarker bulb socket out of the
front bumper.
5. Pull the old bulb straight out from the bulb socket.
6. Install the new bulb by pressing it straight into
the bulb socket.
7. Reverse Steps 1 through 4 to install the bulb socket
and assembly.
5-48

If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new GM
original equipment parts. This way, you will be sure to
have the right wheel, wheel bolts and wheel nuts
for your vehicle.
{CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 5-67for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You can’t know how it’s been used
or how far it’s been driven. It could fail
suddenly and cause a crash. If you have to
replace a wheel, use a new GM original
equipment wheel.
5-65

Service Parts Identication Label
You will find this label inside of the glove box. It is very
helpful if you ever need to order parts. On this label is:
•your VIN,
•the model designation,
•paint information and
•a list of all production options and special equipment.
Be sure that this label is not removed from the vehicle.
Electrical System
Add-On Electrical Equipment
Notice:Don’t add anything electrical to your vehicle
unless you check with your dealer rst. Some
electrical equipment can damage your vehicle and
the damage wouldn’t be covered by your warranty.
Some add-on electrical equipment can keep other
components from working as they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, seeServicing
Your Air Bag-Equipped Vehicle on page 1-58.
Headlamp Wiring
The headlamp wiring is protected by fuses, one for each
headlamp, in the fuse block. An electrical overload
will cause the lamps to turn off. If this happens, have
your headlamp wiring checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by an internal
circuit breaker and a fuse. If the motor overheats due to
heavy snow, etc., the wiper will stop until the motor
cools. If the overload is caused by some electrical
problem and not snow, etc., be sure to get it fixed.
Power Windows and Other Power
Options
Circuit breakers in the fuse block protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and closes,
protecting the circuit until the problem is fixed or
goes away.
5-84

Fuses Usage
H/L HI RH Head Lamp High Right Side
BLANK Not Used
H/L HI LH Head Lamp High Left Side
BLANK Not Used
H/L LOW RH Head Lamp Low Right Side
ILL RHParking Lamp Right Side,
Illumination Circuit
H/L LOW LH Head Lamp Low Left Side
ILL LHParking Lamp Left Side, License
Plate Lamp
ROOM LAMP Room Lamp
BLANK Not Used
DEFOG Defogger
SUN ROOF Sunroof
ILL LAMP Illumination RelayFuses Usage
HORN Horn
HEAD LAMP Headlamp
FUEL PUMP Fuel Pump
A/C COMP Air Conditioning Compressor
FRT FOG Front Fog Lamp
BLOWER Blower
ABS Antilock Brake System
IP F/BOX Instrument Panel Fuse Box
RAD’ FAN Radiator Fan
IGN 2 Ignition 2
IGN 1 Ignition 1
POWER
WINDOWPower Windows
FUSE SPARE Spare Fuse
5-89

B
Backglass Antenna.........................................3-44
Battery..........................................................5-39
Battery Replacement......................................... 2-6
Before Leaving on a Long Trip.........................4-21
Body Lubrication Service..................................6-21
Brake
Parking......................................................2-28
System Inspection.......................................6-25
System Warning Light..................................3-20
Brake Fluid....................................................5-36
Brake Wear...................................................5-37
Brakes..........................................................5-36
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-9
Break-In, New Vehicle.....................................2-18
Bulb Replacement...........................................5-45
Fog Lamps.................................................5-48
Front Turn Signal and Parking Lamps.............5-46
Halogen Bulbs............................................5-45
Headlamp Aiming........................................5-45
Headlamps.................................................5-46
Sidemarker Lamps...............................5-48, 5-49
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-49
Turn Signal Lamps......................................5-47
Buying New Tires...........................................5-62
C
California Fuel.................................................. 5-6
Canada – Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Canceling the Rear Door Security Lock............... 2-9
Capacities and Specifications............................5-91
Carbon Monoxide...........4-24, 4-37, 2-10, 2-12, 2-32
Care of
Safety Belts................................................5-79
Your CD Player...........................................3-44
Your CDs ...................................................3-44
Cassette Tape Player Service...........................6-19
CD Messages................................................3-42
Center Rear Passenger Position, Safety Belts.....1-26
Chains, Tires..................................................5-66
Charging System Light....................................3-27
Check
Engine Light...............................................3-28
Check Engine Light.........................................3-28
Checking Coolant............................................5-24
Checking Engine Oil........................................5-15
Checking Things Under the Hood......................5-11
Checking Your Restraint Systems......................1-58
Chemical Paint Spotting...................................5-82
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