headlamp CHEVROLET AVEO 2002 Service Service Manual

Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.
If you need to replace any of your wheels, wheel bolts, or
wheel nuts, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts, and wheel nuts for your vehicle.
{CAUTION:
Using the wrong replacement wheels, wheel
bolts, or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts, and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 5-58for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You cannot know how it has been
used or how far it has been driven. It could fail
suddenly and cause a crash. If you have to
replace a wheel, use a new GM original
equipment wheel.
Tire Chains
Notice:Use tire chains only where legal and only
when you must. Use only SAE Class “S” type chains
that are the proper size for your tires. Install them
on the front tires and tighten them as tightly as
possible with the ends securely fastened. Drive
slowly and follow the chain manufacturer’s
instructions. If you can hear the chains contacting
your vehicle, stop and retighten them. If the contact
continues, slow down until it stops. Driving too
fast or spinning the wheels with chains on will
damage your vehicle.
5-57

Headlamp Wiring
The headlamp wiring is protected by fuses, one for each
headlamp, in the fuse block. An electrical overload
will cause the lamps to turn off. If this happens, have
your headlamp wiring checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by an internal
circuit breaker and a fuse. If the motor overheats due to
heavy snow, etc., the wiper will stop until the motor
cools. If the overload is caused by some electrical
problem and not snow, etc., be sure to get it fixed.
Power Windows and Other Power
Options
Circuit breakers in the fuse block protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and
closes, protecting the circuit until the problem is fixed or
goes away.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links in the wiring itself.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
There are spare fuses provided in the engine
compartment fuse block. If you ever have a problem on
the road and do not have a spare fuse, you can borrow
one that has the same amperage. Just pick a feature of
your vehicle that you can get along without — like the
radio or cigarette lighter — and use its fuse, if it is the
correct amperage. Replace it as soon as you can.
There are two fuse blocks in your vehicle: the instrument
panel fuse block and the engine compartment fuse
block.
There is a fuse puller located on the engine
compartment fuse block. It can be used to easily
remove fuses from the fuse block.
5-75

Fuses Usage
HI BEAM RT Passenger’s Side Headlamp High
DIODE (FOG) Fog Lamp DiodeFuses Usage
HI BEAM LT Driver’s Side Headlamp High
BLANK Not Used
5-78

Fuses Usage
LOW BEAM RT Passenger’s Side Headlamp Low
ILLUM RTParking Lamp Right Side,
Illumination Circuit
LOW BEAM LT Driver’s Side Headlamp Low
ILLUM LTParking Lamp Left Side, License
Plate Lamp
INT LTS Room Lamp
BLANK Not Used
DEFOG Defogger
S/ROOF Sunroof
ILLUM LAMPS Illumination Relay
HORN Horn
HEAD LAMPS Headlamps
FUEL Fuel Pump
A/C Air Conditioning Compressor
FOG LAMPS Front Fog Lamp
HVAC
BLOWERHeating, Ventilation, Air Conditioning
Blower
ABS Anti-lock Brake System
I/P FUSE
BATT.Instrument Panel Fuse Box
COOL FAN Radiator Fan
IGN 2 Ignition 2Fuses Usage
BLANK Blank
IGN 1 Ignition 1
PWR WNDW Power Windows
SPARE Spare
Relays Usage
BLANK Not Used
COOL
FAN LOWCooling Fan Low
HEAD
LAMPS HIHeadlamp High
HEAD
LAMPS LOWHeadlamp Low
PWR WNDW Power Window
FRT FOG Fog Lamp
COOL FN
CNTRLCooling Fan Control
FUEL PUMP Fuel Pump
A/C COMPRSR Air Conditioning Compressor
COOL FAN HI Cooling Fan High
ILLUM LAMPS Illumination Lamps
BLANK Not Used
5-79

Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-21
B
Battery..........................................................5-35
Before Leaving on a Long Trip.........................4-19
Brake
Anti-Lock Brake System (ABS)........................ 4-7
Emergencies................................................ 4-8
Parking......................................................2-26
System Inspection.......................................6-24
System Warning Light..................................3-27
Brakes..........................................................5-32
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-17
Bulb Replacement...........................................5-40
Front Turn Signal and Parking Lamps.............5-42
Halogen Bulbs............................................5-40
Headlamp Aiming........................................5-39
Headlamps.................................................5-40
Replacement Bulbs......................................5-44
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-43
Turn Signal Lamps......................................5-42
Buying New Tires...........................................5-54
C
California Fuel.................................................. 5-5
California Proposition 65 Warning....................... 5-3
Canadian Owners................................................ ii
Capacities and Specifications............................5-80
Carbon Monoxide.............2-9, 2-11, 2-30, 4-22, 4-35
Care of
Safety Belts................................................5-69
Your CD Player...........................................3-71
Your CDs ...................................................3-71
Center Rear Passenger Position, Safety Belts.....1-28
Chains, Tire...................................................5-57
Charging System Light....................................3-33
Check
Engine Light...............................................3-34
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-72
Child Restraints
Child Restraint Systems...............................1-36
Infants and Young Children...........................1-32
Lower Anchors and Tethers for Children..........1-42
Older Children.............................................1-30
Securing a Child Restraint in a
Rear Seat Position...................................1-49
Securing a Child Restraint in the
Right Front Seat Position..........................1-51
Where to Put the Restraint...........................1-40
Cigarette Lighter.............................................3-17
2

Driver
Position, Safety Belt.....................................1-18
Seat Height Adjuster...................................... 1-3
Driving
At Night.....................................................4-14
City ...........................................................4-17
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-18
Hill and Mountain Roads..............................4-20
In Rain and on Wet Roads...........................4-15
Rocking Your Vehicle to Get it Out.................4-26
Winter........................................................4-22
E
Electrical System
Add-On Equipment......................................5-74
Engine Compartment Fuse Block...................5-77
Fuses and Circuit Breakers...........................5-75
Headlamp Wiring.........................................5-75
Instrument Panel Fuse Block.........................5-76
Power Windows and Other Power Options......5-75
Windshield Wiper Fuses...............................5-75
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-35
Check and Service Engine Soon Light............3-34
Coolant......................................................5-22
Coolant Heater............................................2-20Engine (cont.)
Coolant Temperature Gage...........................3-28
Cooling System Inspection............................6-24
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Oil .............................................................5-13
Overheating................................................5-24
Starting......................................................2-19
Event Data Recorders (EDR)............................7-10
Extender, Safety Belt.......................................1-29
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-72
Fixed Mast Antenna........................................3-71
Flashers, Hazard Warning.................................. 3-6
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-58
Flat Tire, Changing.........................................5-58
Flat Tire, Storing.............................................5-65
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-21
Power Steering...........................................5-30
Windshield Washer......................................5-31
Fog Lamp Light..............................................3-38
Fog Lamps ....................................................3-15
4

Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage .........................................................3-30
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-30
System Inspection.......................................6-23
Fuses
Engine Compartment Fuse Block...................5-77
Fuses and Circuit Breakers...........................5-75
Instrument Panel Fuse Block.........................5-76
Windshield Wiper.........................................5-75
G
Gage
Engine Coolant Temperature.........................3-28
Fuel..........................................................3-30
Speedometer..............................................3-25
Tachometer.................................................3-25
Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-34
GM Mobility Reimbursement Program.................. 7-6
H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-5
Headlamp
Aiming .......................................................5-39
Headlamp Wiring............................................5-75
Headlamps....................................................5-40
Bulb Replacement.......................................5-40
Daytime Running Lamps...............................3-14
Flash-to-Pass............................................... 3-8
Front Turn Signal and Parking Lamps.............5-42
Halogen Bulbs............................................5-40
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-13
Turn Signal Lamps......................................5-42
Heater...........................................................3-18
Height Adjuster, Driver Seat............................... 1-3
Highbeam On Light.........................................3-29
Highway Hypnosis...........................................4-20
Hill and Mountain Roads..................................4-20
Hold Mode Light.............................................3-34
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn ............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-17
Hydraulic Clutch.............................................5-21
5

INSTRUMENT PANEL, GAGES, AND CONSOLE CONNECTOR END VIEWS
Clock
12Headlamp Switch
Connector Part InformationKM 01-20DS-HU
20-Way M (BK)
PinWire ColorCircuit No.Function
1WH629Daytime Running Lamp (DRL) On Indicator
Control (w/Tach)
2L-BU122Rear Fog Lamp Supply Voltage (Rear Fog
Lamps)
3D-GN/WH157Courtesy Lamp Control
4D-GN867ABS Warning Indicator Control (w/ABS)
5OG540Battery Positive Voltage
6BK450Ground
7D-GN/YE358Air Bag Indicator Control (w/Tach)
8L-BU318Front Fog Lamp Supply Voltage (w/Front
Fog Lamps)
9BK/WH238Seat Belt Switch - Driver (w/Tach)
10YE749Security Indicator Control
11BN/BK419Malfunction Indicator Lamp (MIL) Control
(w/Tach)
12--Not Used
13D-GN31Oil Pressure Indicator Control (w/Tach)
14YE1481Hold Mode Indicator Control
15YE43Accessory Voltage
16BN/WH309Right Park Lamp Supply Voltage

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 9 © 2005 Mitchell Repair Information Company, LLC.

Multifunction Alarm Module
Connector Part InformationKET MG 611336
26-Way F PCB Connector (WH)
PinWire ColorCircuit No.Function
1WH30Fuel Level Sensor Signal
2D-GN/WH817Vehicle Speed Signal
3WH121Engine Speed Signal
4WH135Engine Coolant Temperature (ECT) Sensor
Gauge Signal
5PU172Low Fuel Indicator Control
6BN33Brake Warning Indicator Control
7WH15Right Turn Signal Lamps Supply Voltage
8GY/D-GN11Headlamp High Beam Supply Voltage
9D-BU14Left Turn Signal Lamps Supply Voltage
10OG640Battery Positive Voltage
11PK239Ignition 1 Voltage
12BN/WH309Right Park Lamp Supply Voltage
13
BK450Ground (w/o Dimming)
L-GN/RD230Instrument Panel Lamps Dimming Control
(w/Dimming)
14BK450Ground
15-16--Not Used
17D-BU25Charge Indicator Control/Charge Indicator
Signal (w/o Tach)
18BN/BK419Malfunction Indicator Lamp (MIL) Control
(w/o Tach)
19D-G31Oil Pressure Indicator Control (w/o Tach)
20BK/WH238Seat Belt Switch - Driver (w/o Tach)
21WH629Daytime Running Lamp (DRL) On Indicator
Control (w/o Tach)
22L-BU122Rear Fog Lamp Supply Voltage (w/o Tach)
23D-GN/WH358Air Bag Indicator Control (w/o Tach)
24OG640Battery Positive Voltage (w/o Tach)
25D-GN/WH157Courtesy Lamp Control (w/o Tach)
26BK450Ground

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 11 © 2005 Mitchell Repair Information Company, LLC.

DESCRIPTION AND OPERATION
INSTRUMENT PANEL DESCRIPTION
Cigar Lighter
The cigar lighter is located in the front portion of the floor console. To use the lighter, push it in completely.
When the lighter is hot, it will release itself from contact with the heating element. The lighter and the heating
element can be damaged if the lighter is not allowed to release itself fully from the heating element.
Ashtray
The ashtray is located below the audio system. To access the ashtray, pull it out from the center console. The
ashtray lamp will go ON when the parking lamps or the headlamps are turned ON.
Instrument Panel Vents
The center and the side vents in the instrument panel can be adjusted up and down and from side to side. The
side vents can also be aimed toward the side windows in order to defog them.
Glove Box
The glove box can be opened by pulling up on the latch handle. The glove box must be removed in order to gain
access to the passenger's side air bag module.
Digital Clock
The digital clock is located in the instrument panel, above the audio system. The clock is capable of a 12-hour
or a 24-hour display.
Instrument Cluster
The instrument cluster is located above the steering column and in the instrument cluster trim panel. The
instrument cluster contains the instruments that provide the driver with vehicle performance information. The
instrument cluster contains a speedometer, an odometer, a trip odometer, a temperature gage, a fuel gage, and
several indicator lamps. For replacement of the indicator lamp bulbs contained in the instrument cluster, refer to
Bulb Usage Specifications
and Instrument Cluster Lamp Replacement .
Speedometer/Odometer/Trip Odometer
The speedometer measures the speed of the vehicle in km/h (mph). It consists of an instrument cluster gage
connected to the vehicle speed sensor (VSS) on the transaxle output shaft.
The odometer measures in kilometers (miles) the total distance the vehicle has traveled since it was
manufactured. It consists of an instrument cluster gage connected to the VSS on the transaxle output shaft.
The trip odometer measures the distance the vehicle has traveled since the odometer was last reset. It consists of

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 83 © 2005 Mitchell Repair Information Company, LLC.