CHEVROLET AVEO 2002 Service Owner's Guide
AVEO 2002
CHEVROLET
CHEVROLET
https://www.carmanualsonline.info/img/24/56853/w960_56853-0.png
CHEVROLET AVEO 2002 Service Owner's Guide
Page 2656 of 5127
Fig. 95: Vehicle Speed Sensor, 12 Volt Power Supply & Voltmeter
Courtesy of GENERAL MOTORS CORP.
1. Remove the connector of vehicle speed sensor, connect 12 volt power supply and voltmeter to the
terminal. Do not mistake polarit
y.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 107 © 2005 Mitchell Repair Information Company, LLC.
Page 2657 of 5127
Fig. 96: Pulses Per Revolution
Courtesy of GENERAL MOTORS CORP.
2. Rotate the driven gear.
3. Observe the voltage.
4. If the result of the inspection is bad, replace the vehicle speed sensor.
INPUT SPEED SENSOR INSPECTION
IMPORTANT: The voltage value will change from approximately 0 to 12 to 0 volts per
pulse (1). There will be 4 pulses per revolution (2).
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 108 © 2005 Mitchell Repair Information Company, LLC.
Page 2658 of 5127
Fig. 97: Measuring The Resistance Of Each Input Speed Sensor Between Terminals
Courtesy of GENERAL MOTORS CORP.
1. Measure the resistance of each input speed sensor between terminals.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 109 © 2005 Mitchell Repair Information Company, LLC.
Page 2659 of 5127
Fig. 98: Sensor Resistance
Courtesy of GENERAL MOTORS CORP.
2. If the resistance value is not between the minimum and maximum resistance plot lines, then measure the
sensor resistance at 20°C (68°F).
3. If both resistance measurements are not between the minimum and maximum resistance plot lines, then
replace the input speed sensor.
PARK/NEUTRAL POSITION SWITCH INSPECTION
IMPORTANT: The resistance of the sensor can become infinity ohm when the
resistance measurement is made at high temperatures.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 110 © 2005 Mitchell Repair Information Company, LLC.
Page 2661 of 5127
Fig. 100: Polarity & Indicator Circuit Table
Courtesy of GENERAL MOTORS CORP.
2. Test the continuity of each range according to the polarity and indicator circuit table.
3. If an incorrect range is displayed during testing, then replace the PNP switch.
TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR INSPECTION
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 112 © 2005 Mitchell Repair Information Company, LLC.
Page 2662 of 5127
Fig. 101: TFT Sensor
Courtesy of GENERAL MOTORS CORP.
1. Measure the resistance of the transmission fluid temperature (TFT) sensor between terminals 1 and 6 (1,
2) of the TFT connector at 10°C (50°F) and 110°C (230°F).
2. If the resistance measurement of 10°C (50°F) is not between 5.8-7.09 k ohms, replace the TFT sensor.
3. If the resistance measurement of 110°C (230°F) is not between 0.23-0.263 k ohms, replace the TFT
sensor.
SHIFT SOLENOID (1, 2), TIMING SOLENOID, LOCK-UP SOLENOID INSPECTION
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 113 © 2005 Mitchell Repair Information Company, LLC.
Page 2691 of 5127
Fig. 129: ISS Sensor & Bolts
Courtesy of GENERAL MOTORS CORP.
10. Remove the bolt and the input shaft speed (ISS) sensor.
11. Remove the breather plug.
12. Remove the O-rin
g from the breather plug.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 142 © 2005 Mitchell Repair Information Company, LLC.
Page 2692 of 5127
Fig. 130: OSS Sensor & Bolts
Courtesy of GENERAL MOTORS CORP.
13. Remove the bolt and the output shaft speed (OSS) sensor.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 143 © 2005 Mitchell Repair Information Company, LLC.
Page 2696 of 5127
Fig. 134: Solenoid Connectors
Courtesy of GENERAL MOTORS CORP.
19. Remove the bolt and transmission fluid temperature sensor with the clamp.
20. Disconnect the 5 solenoid connectors.
Lock-up control solenoid (5)
Pressure control solenoid (1)
No. 2 shift solenoid (2)
No. 1 shift solenoid (3)
Timing solenoid (4)
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 147 © 2005 Mitchell Repair Information Company, LLC.
Page 2865 of 5127
122. Install the TFT sensor with a clamp.
Fig. 303: Gasket
Courtesy of GENERAL MOTORS CORP.
123. Install a new
gasket to the oil strainer.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:27 PMPage 316 © 2005 Mitchell Repair Information Company, LLC.