radiator CHEVROLET AVEO 2008 1.G Owners Manual

How to Check and Add Fluid
To check the fluid level, look on the side of the reservoir.
If the fluid reaches the MAX (A) mark on the reservoir,
the fluid level is correct. If the fluid does not reach
the MIN (B) mark on the reservoir, then fluid needs
to be added. The reservoir is located near the back
of the engine compartment on the driver’s side of the
vehicle. SeeEngine Compartment Overview on
page 5-12for more information on location.
Engine Coolant
The cooling system in your vehicle is filled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for five years or 150,000 miles
(240 000 km), whichever occurs first, if you add only
DEX-COOL
®extended life coolant.
The following explains your cooling system and how
to add coolant when it is low. If you have a problem with
engine overheating, seeEngine Overheating
on page 5-25.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to−34°F (−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as they
should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at the rst maintenance
service after each 30,000 miles (50 000 km) or
24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-22

What to Use
Use a mixture of one-half clean, drinkable water and
one-half DEX-COOL®coolant which will not damage
aluminum parts. If you use this coolant mixture, you do
not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.Notice:If you use an improper coolant mixture, your
engine could overheat and be badly damaged. The
repair cost would not be covered by your warranty.
Too much water in the mixture can freeze and crack
the engine, radiator, heater core, and other parts.
If you have to add coolant more than four times a year,
have your dealer/retailer check your cooling system.
Notice:If you use extra inhibitors and/or additives
in your vehicle’s cooling system, you could
damage your vehicle. Use only the proper mixture
of the engine coolant listed in this manual for
the cooling system. SeePart D: Recommended
Fluids and Lubricants on page 6-23for more
information.
5-23

Checking Coolant
The engine coolant surge tank is located in the rear of
the engine compartment on the driver’s side of the
vehicle. SeeEngine Compartment Overview on
page 5-12for more information on location.
{CAUTION:
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam and
scalding liquids to blow out and burn you badly.
Never turn the surge tank pressure cap — even
a little — when the engine and radiator are hot.
To check the engine coolant, the vehicle must be on a
level surface. When your engine is cold, the coolant
level should be between the Maximum (A) and
Minimum (B) marks on the coolant surge tank. The level
rises at engine operation temperature and drops
again when the engine cools down.
Adding Coolant
If you need more coolant, add the proper DEX-COOL®
coolant mixture at the coolant surge tank, but only
when the engine is cool. If the coolant surge tank is
empty, a special fill procedure is necessary. SeeEngine
Overheating on page 5-25for instructions on “How to
Add Coolant to the Coolant Surge Tank.”
5-24

{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing, and tools away from any underhood
electric fan.
If the coolant inside the coolant surge tank is boiling,
do not do anything else until it cools down. To check the
engine coolant, the vehicle should be parked on a
level surface. Make sure that the air conditioning
is turned off.
The coolant level should be between the Minimum and
Maximum marks on the coolant surge tank when the
engine is cool. If it is not, you may have a leak at
the pressure cap or in the radiator hoses, heater hoses,
radiator, water pump, or somewhere else in the
cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them.
If you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive
the vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fan is running.
If the engine is overheating, the fan should be running.
If it is not, your vehicle needs service.
Notice:Engine damage from running the engine
without coolant is not covered by the warranty.
5-27

Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
1. You can remove the coolant surge tank pressure
cap when the cooling system, including the
coolant surge tank pressure cap and upper
radiator hose, is no longer hot. Turn the pressure
cap slowly counterclockwise about two or
two and one-half turns.
If you hear a hiss, wait for that to stop. This will
allow any pressure still left to be vented out
the discharge hose.2. Then keep turning the pressure cap slowly, and
remove it.
5-29

3. Fill the coolant surge tank with the proper mixture
to the Maximum mark on the coolant surge tank.
Wait about five minutes, then check to see if
the level is below the mark. If the level is below the
Maximum mark, add additional coolant to bring
the level up to the mark. Repeat this procedure until
the level remains constant at the Maximum mark
for at least five minutes.4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower than
the Maximum mark, add more of the proper mixture
to the coolant surge tank until the level reaches
the mark.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
See your dealer/retailer, if necessary.
Power Steering Fluid
When to Check Power Steering Fluid
The power steering fluid reservoir is located toward the
front of the engine compartment on the driver’s side
of the vehicle. SeeEngine Compartment Overview on
page 5-12for reservoir location.
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
5-30

Bulb Replacement
For the proper type of replacement bulbs, see
Replacement Bulbs on page 5-48.
For any bulb changing procedure not listed in this
section, contact your dealer/retailer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and
follow the instructions on the bulb package.
Headlamps (Hatchback)
To replace a headlamp bulb:
1. Open the hood. SeeHood Release on page 5-10
for more information.
2. Remove the five screws from top of the radiator
grille.
3. Remove the radiator grille.
4. Remove the three bolts from the headlamp assembly.
5. Remove the headlamp assembly.
6. Disconnect the wiring harness connector from
the rear of the bulb.
5-41

3. Remove the headlamp assembly.
4. Disconnect the wiring harness connector from the
rear of the bulb.
5. Remove the headlamp cap.
6. Release the spring that retains the bulb.
7. Remove the old bulb.
8. Install the new bulb.
9. Install the bulb retaining spring.
10. Reverse Steps 1 through 6 to install the headlamp
assembly.Front Turn Signal and Parking
Lamps (Hatchback)
To replace a front turn signal or parking lamp bulb:
1. Remove the radiator grille and the headlamp
assembly. See Steps 2 through 5 underHeadlamps
(Hatchback) on page 5-41orHeadlamps (Sedan)
on page 5-42for instructions on how to remove the
headlamp assembly.
2. Turn the front turn signal bulb socket
counterclockwise.
5-43

Fuses Usage
FUEL Fuel Pump
A/C Air Conditioning Compressor
FOG LAMPS Front Fog Lamp
HVAC
BLOWERHeating, Ventilation,
Air Conditioning Blower
ABS Antilock Brake System
I/P FUSE
BATT.Instrument Panel Fuse Box
COOL FAN Radiator Fan
IGN 2 Ignition 2
BLANK Blank
IGN 1 Ignition 1
PWR WNDW Power Windows
SPARE SpareRelays Usage
BLANK Not Used
COOL FAN
LOWCooling Fan Low
HEAD
LAMPS HIHigh Beam Headlamp
HEAD
LAMPS LOWLow Beam Headlamp
PWR WNDW Power Window
FRT FOG Fog Lamp
MAIN POWER Main Power
FUEL PUMP Fuel Pump
A/C COMPRSR Air Conditioning Compressor
COOL FAN HI Cooling Fan High
ILLUM LAMPS Illumination Lamps
BLANK Not Used
5-96

90,000 Miles (150 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-61for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belt(s).
❑Inspect EVAP canister, vapor lines, and EVAP
vent solenoid valve.An Emission Control Service.
(See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
93,000 Miles (155 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
96,000 Miles (160 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-61for proper rotation pattern and
additional information.(See footnote +.)
99,000 Miles (165 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
150,000 Miles (240 000 km)
❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer/retailer
perform this service. SeeEngine Coolant on
page 5-22for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
6-12