brake CHEVROLET BLAZER 1994 2.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine I NOTICE:
I
Continuing to drive with worn-out brake pads could result in
costly brake repair.
Some driving conditions or climates may cause a brake squeal when the
brakes are first applied or lightly applied. This does
not mean something is
wrong with your brakes.
Your rear drum brakes don’t have wear indicators, but if
you ever hear a
rear brake rubbing noise, have the rear brake linings inspected.
Also, the
rear brake drums should be removed and inspected each time the tires are
removed for rotation or changing. When
you have the front brakes replaced,
have the rear brakes inspected, too.
Brake linings should always be replaced
as complete axle sets.
Brake Pedal Travel
See your dealer if the brake pedal does not return to normal height, or if
there
is a rapid increase in pedal travel. This could be a sign of brake
trouble.
Brake Adjustment
Every time you make a brake stop, your disc brakes adjust for wear.
If your brake pedal goes down farther than normal, your rear drum brakes
may need adjustment. Adjust them by backing up and firmly applying the
brakes a few times.
Replacing Brake System Parts
The braking system on a modern vehicle is complex. Its many parts have to
be of top quality and work well together if the vehicle is
to have really good
braking. Vehicles we design and
test have top-quality GM brake parts in
them, as your vehicle does when it is new. When you replace parts of your
braking system
- for example, when your brake linings wear down and
6-30

Downloaded from www.Manualslib.com manuals search engine you have to have new ones put in - be sure you get new genuine GM
replacement parts. If you don’t, your brakes may no longer work properly.
For example, if someone puts in brake linings that are wrong for your
vehicle, the balance between your front and rear brakes can change, for the
worse. The braking performance you’ve come to expect can change in many
other ways if someone puts in the wrong replacement brake parts.
Fluid Leak Check
After the vehicle has been parked for a while, inspect the surface under the
vehicle for water, oil, fuel or other fluids. Water dripping from
the air
conditioning system after it has been used is normal. If you notice fuel leaks
or fumes, the causes should be found and corrected at once.
Battery
Every new vehicle has a Delco Freedom@ battery. You never have to add
water
to one of these. When it’s time for a new battery, we recommend a
Delco Freedom@ battery. Get one that has the catalog number shown on the
original battery’s label.
Vehicle Storage
If you’re not going to drive your vehicle for 25 days or more, take off the
black, negative
(-) cable from the battery. This will help keep your battery
from running down.
Contact your dealer to learn how to prepare your vehicle for longer storage
periods.
For more information, contact your dealer’s service department, or write:
Adistra Corporation
17 1 Hamilton Street
Plymouth, MI
48 170
In Canada, write:
General Motors of Canada Limited
Customer Services Department
Oshawa, Ontario
L1J 5Z6 Canada
6-31

Downloaded from www.Manualslib.com manuals search engine If you need to replace any of your wheels, wheel bolts, or wheel nuts,
replace them only with parts. This way, you will be sure to have the right
wheel, wheel bolts, and wheel nuts for your
GM model.
NOTICE:
The wrong wheel can also cause problems with bearing life,
bumper height, vehicle ground clearance, and tire or tire chain\
clearance to the body and chassis. brake cooling, speedometer/odometer calibration, headlight aim,
Used Replacement Wheels
6-48

Downloaded from www.Manualslib.com manuals search engine INTERIOR LAMPS
Ash Tray Lamp
Courtesy Lamp
Dome Lamp Dome Lamp (Rear)
Four-wheel Drive Indicator
Heater
& AC Control
Instrument Panel Compartment Lamp
Overhead Console
Dome Lamp (Front)
Reading Lamps
Rearview Mirror Lamps
Sunshade Vanity Mirror Lamps
Underhood Lamp
161
1003
21 1-2
561
161
37
1003
211-2 194
2 12-2
7065 93
Instrument Cluster Lamps
NOTE:
A PC part number indicates that the bulb and base are one
assembly and must be replaced as
such.
Anti-lock Brake Warning Indicator?
(Utility Models)
Anti-lock Brake Warning Indicator$
(Utility Models)
Brake System Warning Indicator?
Brake System Warning Indicator$
Check Gages Indicator?
Daytime Running Lights Indicator’f
Daytime Running Lights Indicator$
Charging System Indicator?
High Beam Indicator?
High Beam Indicator$
Instrument Cluster Illumination?
Malfunction Indicator Lamp (Service
Engine Soon)?
1
1
1
1
1
I
1
1
1
6
1
PC74
PC 194
PC74
PC 194
PC74
PC74
PC 194
PC74
PC74
PC 194
PC168 PC74
6-64

Downloaded from www.Manualslib.com manuals search engine NAME
ECM I
PWR
WINDOW
WIPER
BRAKE DRL
CIRCUITS PROTECTED FUSE
Engine Control Module Power Windows 10 Amp
Windshield Wipers and
25 Amp
Washers
Four-wheel Anti-lock Brake 15 Amp
Module, Digital Ratio Adapter
Module, Speedometer, Auto
Transmission Converter
Clutch
Daytime Running Light
(Canada Only)
Trailer Wiring
Harness
CD PlayedRadio
TRAILER*
CD
PLAYER**
TCCM
Electric Shift Transfer Case
Module
AUX PWR** Aux. Pwr. Outlet
10 Amp
30 Amp
10 Amp
5 Amp
10 Amp
*In-line fuse
**Fuse is attached
to fuse block.
Service Replacement Part and Filter
Recommendafons
ENGINE (VIN)
OIL FILTER
AIR CLEANER
FILTER PCV VALVE
SPARK PLUGS
FUEL FILTER
RADIATOR CAP 4.3L (2)
PF52
A773C
CV789C
.CR43TSM
GF48 1
RC36
CIRCUIT
BREAKER
30 Amp
4.3L(W)
PF52
A1163C
cv774c
.CR43TSM
GF48 1
RC36
*Use copper-cored resistor type spark plugs.
6-68

Downloaded from www.Manualslib.com manuals search engine MAINTENANCE SCHEDULE /I
llf your driving conditions meet tho:
Item Ithis
Section (or see Index), use M;
Miles
(000)
Service
Oil Filter Change*-Every 12 Months, or
3 Cooling System Service* -Every 24 Months or
4 Air Cleaner Filter Replacement*
5 Front Wheel Bearing Repack (2WD Only)
6 Transmission Service
**
7 Fuel Filter Replacement*$
8 Spark Plug Replacement*
9 Spark Plug Wire Inspection*
10 Engine Timing Check*$ (Some
11 Fuel Tank, Cap and Lines Models)
Inspection*$
12 Engine Accessory Drive Belt
I Inspection*
13
I Tire and Wheel Rotation
14
I Drive Axle Service
15
I Brake Systems Inspection**
3 specified in “Scheduled Maintc
lntenance Schedule
II (0)
lance Services” in
* An Emission Control service
** See “Explanation of Scheduled Maintenance Services” in the Index
$ The California Air Resources Board has determined that the fail\
ure to perform this
maintenance item will not nullify the emission warranty
or limit recall liability prior to the
completion of vehicle useful life. General Motors, however, urges that all re\
commended
maintenance services be performed at the indicated intervals and\
the maintenance be
recorded.
THE SERVICES SHOWN ON THIS CHART
UP TO 60,000 MILES (100 000 km) ARE TO BE
DONE AFTER
60,000 MILES AT THE SAME INTERVALS.
T0803/Tl103
7-6

Downloaded from www.Manualslib.com manuals search engine Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle
uses these. All parts should be replaced and
all necessary repairs done before you or anyone else drives the vehicle.
1.
2.
3.
4.
5.
ENGINE OIL AND OIL FILTER CHANGE* - ALWAYS USE
API SERVICE SH OR SG ENERGY CONSERVING I1 OILS OF THE
PROPER VISCOSITY. The “SH” or “SG” designation may be shown
alone or in combination with others, such as “SHKD”, or
“SH, SG,
CD,” or “SG/CD”, etc.
To determine the preferred viscosity oil for your
vehicle’s engine (e.g. SAE
5W-30), see “Engine Oil” in the Index.
CHASSIS LUBRICATION - Lubricate the front suspension, ball
joint, steering linkage, and transfer case shift linkage, parking brake
cable guides, propshaft splines, universal joints, brake pedal springs,
and clutch pedal springs at the intervals specified on the proper
maintenance schedule, or at every engine oil change, whichever comes
first.
Ball joints should
not be lubricated unless their temperature is 10°F
(-12°C) or higher. When the weather is cold, let them warm up before
lubricating them
or they could be damaged.
Also, be sure to check all the vehicle fluid levels at this time.
COOLING SYSTEM SERVICE* - Drain, flush and refill the
system with new or approved recycled coolant conforming to “GM
Specification
603%”’. See “Engine Coolant” in the Index for the
proper coolant and mixture to use in your vehicle.
Also inspect
the hoses and replace them if they are cracked, swollen, or
deteriorated. Clean the outside of the radiator and air conditioning
condenser. Wash the radiator neck. To ensure proper operation,
pressure test the radiator and cap.
AIR CLEANER FILTER REPLACEMENT” - Replace at
specified intervals. Ask your dealer for the proper replacement
intervals for your driving conditions.
FRONT WHEEL BEARING REPACK (2-WHEEL DRIVE
ONLY) - Clean and repack the front wheel bearings at each brake
relining,
or at the specified interval, whichever comes first.
*An Emission Control Service
7-7

Downloaded from www.Manualslib.com manuals search engine 13. TIRE AND WHEEL ROTATION AND INSPECTION - For
proper wear and maximum tire life, rotate tires at the first
6,000 miles
(10
000 kilometers) for Schedule I or 7,500 miles (12 500 kilometers)
for Schedule I1 and then every 15,000 miles
(25 000 kilometers)
thereafter. Follow the instructions and patterns shown in Section
6.
Check tires for uneven wear or damage. If irregular or premature wear
is apparent, check wheel alignment. Also, check for damaged wheels.
See “Tires” in the Index for more information.
14.
DRIVE AXLE SERVICE - Check readfront axle fluid level and add
as needed. Check constant velocity joints and axle seals for leaking.
Locking Differential - Drain fluid at first oil change and refill.
Check fluid
level and add as needed at subsequent oil changes. In
dusty areas or trailer towing applications, drain fluid at every
15,000 miles (24 135 kilometers) and refill.?
Standard Differential - Check fluid level and add as needed at
every oil change. In dusty areas or trailer towing applications,
drain fluid every
15,000 miles (24 135 kilometers) and refill.?
More frequent lubrication may be required for off-road use.
15. BRAKE SYSTEM INSPECTION - When the engine oil is changed,
inspect the lines and hoses for proper hookup, binding, leaks, cracks,
chafing, etc. Check the parking brake adjustment, and the fluid level in
the master cylinder. A low fluid level can indicate worn disc brake pads
which may need
to be serviced.?
When the wheels are removed for rotation, inspect disc brake pads for
wear and rotors for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including drums, wheel
cylinders, parking brake, etc. at the same time.
Inspect brakes more often if driving habits or conditions resul\
t in
frequent braking.
.L t A fluid loss in these systems may indicate a problem. Have them inspected
and repaired at once.
7-9

Downloaded from www.Manualslib.com manuals search engine Owner Checks and Services
Listed below are owner checks and services which would be made at the
time period specified to help ensure proper safety, emission performance,
and dependability of your vehicle.
Be sure any necessary repairs are completed at once. Whenever any fluids
or lubricants are added
to your vehicle, make sure they are the proper ones,
as shown in this section.
At Least Once a Month
Tire Inflation Pressure Check - Check the tires for proper inflation. If
they are low, inflate them to the level specified on the Certification label.
See “Inflation-Tire Pressure” in the Index.
At Least Once a Year
Key Lock Cylinder Lubrication - Lubricate key lock cylinders with one
of the lubricants recommended
in this section.
Transmission Neutral or Clutch Start Switch Operation -
1. Before you start, be sure you have enough room around the vehicle.
2. Firmly apply both the manual parking brake, and the regular brake. See
“Brakes” and “Parking Brake” in the Index.
Do not use the accelerator
pedal.
3. Be ready to turn off the engine immediately if it starts.
4. On automatic transmission vehicles, try to start the engine in each gear.
The starter should work
only in “P” (Park) or “N” (Neutral).
On manual transmission vehicles, put the shift lever in “N’ (Neutral),
push the clutch down halfway, and try to start the engine. The starter
should work only when the clutch is pushed down
all the way to the
floor.
7-10

Downloaded from www.Manualslib.com manuals search engine Steering Column Lock Operation - While parked, try to turn the key to
LOCK in each gear shift position.
0 With an automatic transmission, the key should turn to LOCK only
0 With manual shift, the key should turn to LOCK only when you’re in
On vehicles with a key release lever, try to turn the key to
LOCK without
pressing the lever.
The key should turn to LOCK only with the key lever
depressed.
On all vehicles, the key should come out
only in LOCK.
Parking Brake and Transmission
“P’ (Park) Mechanism Operation -
when the gear shift is in “P’ (Park).
“R” (Reverse).
Park on a fairly steep hill, with the vehicle facing downhill. :eping your
foot on the regular brake, set the manual parking brake.
0 To check the parking brake: With the engine running and the
transmission in
“N’ (Neutral), slowly remove foot pressure from the
regular brake pedal.
Do this until the vehicle is held by the parking
brake only.
To check the “P” (Park) mechanism’s holding ability: Apply the regular
brake and shift to
“P” (Park). Release the manual parking brake, then
slowly release the regular brake.
Lap and Shoulder Belts Condition and Operation - Inspect belt system,
including: webbing, buckles, latch plates, retractors, guide loops and
anchors. Have a belt assembly replaced if the webbing has been cut or
otherwise damaged.
Body Lubrication Service - Lubricate all body door hinges including the
endgate, endgate handle pivot points, and endgate mounted spare tire carrier
(if equipped), lubricate the body hood,
fuel door and rear compartment
hinges, latches and locks including interior glove box and console doors,
and any moving seat hardware. Lubricate the hood safety lever pivot and
prop rod pivot. More frequent lubrication may be required when exposed
to
a corrosive environment.
7-11