service CHEVROLET BLAZER 1994 2.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or
specification may be obtained from your GM Dealer.
USAGE
Engine Oil
Engine Coolant
Hydraulic Clutch System
Hydraulic Brake Systems
Parking Brake Cable Power Steering System
Manual Steering Gear
Automatic Transmission
5-Speed Manual Transmission
(RPO MY2)
FLUIDLUBRICANT
API service SH or SG Energy
Conserving
I1 oils of the proper
viscosity. The “SH” or
“SG’
designation may be shown alone or
in combination with others, such as
“SH/CD”, or “SH, SG, CD,”
or
“SG/CD”, etc. To determine the
preferred viscosity oil for your
vehicle’s engine (e.g.
SAE 5W-30),
see “Engine Oil”
in the Index.
Mixture of water and
a good quality
ethylene glycol base antifreeze or
an approved recycled coolant
conforming to GM Spectification
GM-6038-M (GM Part
No. 1052 103).
Hydraulic Clutch Fluid (GM Part
No. 12345347 or equivalent).
Delco Supreme
1 1 @ brake fluid
(GM Part No. 1052535 or DOT-3).
Chassis lubricant meeting
requirements
of NLGI Grade 2,
Catagory
LiIl or GC-LB or
(GM Part No. 1052497).
GM Power Steering Fluid (GM Part
No. 1052884) or equivalent.
GM Lubricant (GM Part
No. 1052182) or equivalent.
DEXRON
@-I11 (preferred) or
DEXRON @-IIE Automatic
Transmission Fluid.
Synchromesh Transmission Fluid
(GM Part
No. 12345349).
7- 13

Downloaded from www.Manualslib.com manuals search engine Maintenance Record
After each of the preceding Scheduled Maintenance Services is performed,
record the date, odometer reading, services performed (list item numbers)
and who performed the services in
the appropriate column. In addition,
retain copies
of your receipts. It is suggested that receipts be kept with your
Owner’s Manual.
7-16

Downloaded from www.Manualslib.com manuals search engine Service Station Checks
It is important for you or a service station attendant to perform these
under-hood checks at each fuel fill.
Check the engine oil level and add if necessary.
Check the engine coolant level and add if necessary.
Check the windshield washer fluid level and add if necessary.
See the Index under these items
for information on how to check them.
7-17

Downloaded from www.Manualslib.com manuals search engine Customer Assistance Information
. . B Section
Here you will find out how to contact Chevrolet if you need assistance . This
section also tells
you how to obtain service publications and how to report
any safety defects
.
Customer Satisfaction Procedure ............................... 8-2
Customer Assistance for the Hearing or Speech Impaired (TDD) ..... 8-3
GM Participation in BBB AUTO LINE . Alternative Dispute Resolution
Program
................................................ 8-3
Reporting Safety Defects To The United States Government ......... 84
Reporting Safety Defects To The Canadian Government ............ 8-5
Reporting Safety Defects To General Motors ..................... 8-5
Roadside Assistance ......................................... 8-6
Courtesy Transportation ...................................... 8-7
Service Publications ......................................... 8-7

Downloaded from www.Manualslib.com manuals search engine Cusfomer Satisfacfion Procedure
Your satisfaction and goodwill are important to your dealer and Chevrolet.
Normally, any concern with the sales transaction or the operation of your
vehicle. will be resolved by your dealer’s Sales or Service Departments.
Sometimes, however, despite the best intentions of all concerned,
misunderstandings can occur. If your concern has not been resolved to your
satisfaction, the following steps should be taken:
STEP ONE - Discuss your concern with a member of dealership
management. Normally, concerns can often be quickly resolved at that level.
If the matter has already been reviewed with the Sales, Service, or Parts
Manager, contact the owner of
the dealership or the General Manager.
STEP TWO - If after contacting a member of dealership management, it
appears your concern cannot be resolved by the dealership without further
help, contact the Chevrolet Customer Assistance Center by calling
1-800-222-1020. In Canada, contact GM of Canada Customer Assistance
Center in Oshawa by calling 1-800-263-3777 (English)
or
1-800-263-7854 (French).
In Mexico, call
(525) 254-3777. In Puerto Rico or U.S. Virgin Islands, call
1-809-763-13 15. In all other overseas locations, contact GM North
American Export Sales in Canada by calling 1-416-644-4 1 12.
As of
October 4, 1993, call 1-905-644-41 12.
For prompt assistance, please have the following information available
to
give the Customer Assistance Representative:
0 Your name, address, home and business telephone number
Vehicle Identification Number (This is available from the vehicle
registration or title, or the plate at the left top of the instrument panel
and visible through the windshield.)
Dealership name and location
0 Vehicle delivery date and present mileage
Nature of concern
We encourage you
to call the toll free number listed previously in order to
give your inquiry prompt attention. However, if you wish to write
Chevrolet, write to:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P. 0. Box 7047
Troy,
MI 48007-7047
Refer
to your Warranty and Owner Assistance Information booklet for
addresses of Canadian and
GM overseas offices.
8-2

Downloaded from www.Manualslib.com manuals search engine Chevrolet Roadside Assistance Program
To enhance Chevrolet’s strong commitment to customer satisfaction,
Chevrolet is excited
to provide the services of the Chevrolet/Geo Roadside
Assistance Center.
24-Hour Roadside Assistance Number
Roadside Assistance is available 24 hours a day, 365 days a year, by calling
1-800-CHEV USA (1-800-243-8872). This toll-free number will provide
you over-the-phone roadside assistance with minor mechanical problems.
If your problem cannot be resolved over the phone, our advisors have access
to a nationwide network of dealer recommended service providers. The
following services are available:
Towing
Locksmith
Tire repair
Rental car or taxi
Additional services as necessary
The Roadside Assistance Center
uses companies that will provide you with
quality and priority service. When roadside services are required, our
advisors will explain
any payment obligations that may be incurred for
utilizing outside services.
For prompt assistance when calling, please have
the following available to
give to the advisor:
Vehicle Identification Number
License plate number
Vehicle color
Vehicle location
0 Telephone number where you can be reached
0 Vehicle mileage
Description of problem
Canadian Roadside Assistance
Vehicles purchased in Canada have an extensive Roadside Assistance
program accessible from anywhere
in Canada or the U.S.A. Please refer to
the separate brochure provided by the dealer or call
1-800-268-6800 for
emergency services.
8-6

Downloaded from www.Manualslib.com manuals search engine Courtesy Transportation
Chevrolet/Geo offers Courtesy Transportation for customers needing
warranty service. Courtesy Transportation will be offered in
conjunction with the coverage provided by the BUMPER TO
BUMPER New Vehicle Limited Warranty to retail purchasers
of 1994
Chevrolet/Geo passenger car and light duty trucks.
In Canada, please consult your GM Dealer for information on
courtesy transportation.
COURTESY TRANSPORTATION INCLUDES:
One way SHUTTLE RIDE for any warranty repair.
Up to $30 maximum daily VEHICLE RENTAL allowance for any
Up to $30 maximum daily CAB, BUS, or OTHER transportation
overnight
warranty repair up to
5 days.
allowance
in lieu of rental for any overnight warranty repair up to 5
days.
Up to $10 daily FUEL allowance for rides provided by another person
(i.e., friend, neighbor, etc.)
in lieu of rental for any overnight warranty
repair up to
5 days.
Note: All Courtesy Transportation arrangements will be administered
by your Chevrolet/Geo dealership service management. Claim amount\
s
should reflect all actual costs.
Chevrolet/Geo Courtesy Transportation Program is not part of the
BUMPER TO BUMPER New Vehicle Limited Warranty.
Chevrolet/Geo reserves the right to make any changes
or discontinue
the Courtesy Transportation Program at any time without notification.
For additional program details, contact your ChevroletlGeo dealer.
Service Publications
Information on how to obtain Product Service Publications (PSP’s) and
Indexes as described below is applicable
only in the fifty U.S. states (and
the District of Columbia) and only for cars and light trucks with GVWR less
than
10,000 pounds (4 536 kg).
In Canada, information pertaining to Product Service Bulletins and Indexes
can be obtained by writing to:
General Motors
of Canada Limited
Service Publications Department
1908 Colonel Sam Dr.
Oshawa, Ontario L
1 H 8P7
Chevrolet regularly sends its dealers useful service bulletins about
Chevrolet products. Chevrolet monitors product performance
in the field.
We then prepare bulletins for servicing our products better. Now, you can
get these bulletins too.

Downloaded from www.Manualslib.com manuals search engine Bulletins cover various subjects. Some pertain to the proper use and care of
your vehicle. Some describe costly repairs. Others describe inexpensive
repairs which, if done on time with the latest parts, may avoid future costly
repairs. Some bulletins tell a technician how to repair a new or unexpected
condition. Others describe a quicker way
to fix your vehicle. They can help
a technician service your vehicle better.
Most bulletins apply to conditions affecting a small number of cars or
trucks. Your Chevrolet dealer or a qualified technician may have to
determine if a specific bulletin applies to your vehicle.
You can subscribe to all Chevrolet’s bulletins by calling Helm, Inc. at
1-800-782-4356. This way you’ll get them
as they become available.
Individual PSP’s
If you don’t want to buy all the PSP’s issued by Chevrolet for all car or
truck models
in the model year, you can buy individual PSP’s, such as those
which may pertain
to a particular model. To do this, you will first need to
see our index of PSP’s. It provides a variety of information. Here’s what
you’ll find in the index and how
you can get one:
What You’ll Find in the Index:
A list of PSP’s published by Chevrolet in a model year (1990 or later).
PSP’s covering all models of Chevrolet cars or light trucks (less than
10,000 pounds (4 536 kg) GVWR) are listed in the same index.
Ordering information so you can buy the specific PSP’s you may want.
0 Price information for the PSP’s you may want to buy.
How You Can Get an Index:
Indexes are published periodically. Most of the PSP’s which could
potentially apply to the most recent Chevrolet models will be listed in the
most recent publication for that model year. This means you may want
to
wait until the end of the model year before ordering an index, if you are
interested in buying PSP’s pertaining to a current model year car or truck.
Some PSP’s pertaining to a particular model year vehicle may be published
in later years, and these would be listed in the later year’s index. When
you
order an index for a model year that is not over yet, we’ll send you the most
recently published issue. Check the ordering form for indexes for earlier
model years.
Cut out the ordering form, fill it out, and mail it in. We will then
see to it
that an index is mailed
to you. There is no charge for indexes for the
1989- 1994 model years.
8-8

Downloaded from www.Manualslib.com manuals search engine Toli-Free Telephone Number
If you want an additional ordering form for an index, just call toll-free and
we’ll be happy to send you one. Automated recording equipment will take
your name
and mailing address. The number to call is 1-800-5514123.
Copies at Participating Dealers
Copies of Indexes and individual PSP’s are at your participating Chevrolet
dealer.
You can ask to see them.
A VERY IMPORTANT REMINDER: These PSP’s are meant for
technicians. They are not meant for the “do-it-yourselfer.” Technicians
have the equipment, tools, safety instructions, and know-how
to do a job
quickly and safely.
Chevrolet reserves the right to change these procedures without notice.
Chevrolet Service Publications
You can get these Product Service Publications by using the order form. You
can also get Service Manuals and Owner Publications.
8-9

Downloaded from www.Manualslib.com manuals search engine Lights (continued)
Front Parkingnurn Signal
....................................... 6-33
Headlights (See “Headlights”)
Indicator
............................................... 2-74,2.. 75
Malfunction Indicator
...................................... 2-7 1 6-38
Operation
................................................... 2-40
Overhead Console Reading
...................................... 2-53
Service Engine Soon
...................................... 2-7 1, 6-38
Loading Information
............................................. 6-39
Loading Your Vehicle
....................................... 4-1 3. 6-39
Accelerator Control System
..................................... 6-36
EndgateHandle
............................................... 6-37
Front Suspension and Steering Linkage
............................ 6-35
Front Wheel Bearings (Two-Wheel Drive)
......................... 6-35
Propeller Shaft Slip Splines/Universal
Joints ........................ 6-37
Rear
........................................................ 6-34
Replacementchart
............................................ 6-63
Lubrication
..................................................... 6-36
Body
....................................................... 6-37
FrontAxle
................................................... 6-22
HoodLatchesandHinge
........................................ 6-36
Lockcylinders
............................................... 6-37
RearAxle
................................................... 6-20
Recommended Lubricants
...................................... 7-13
Transfercase
................................................ 6-21
Luggage Carrier
................................................. 2-78
M
Maintenance
OtherItems
.................................................. 6-35
Record
...................................................... 7-16
ScheduledMaintenance ......................................... 7-3
Underbody
.................................................. 6-56
WhenTowingaTrailer
......................................... 3-37
Master Cylinder (See “Brakes”)
Mirrors
........................................................ 2-53
Convexoutside
............................................... 2-55
Inside
....................................................... 2-53
Outside
..................................................... 2-54
Vanity
...................................................... 2-55
ModelReference
.................................................. 111
Periodic Inspections ........................................... 7-12
...
0
Odometer ...................................................... 2-66
Off-Road Driving (See “Driving”)
Off-Road Recovery
.............................................. 4-10
Oil
............................................................ 6-8
Additives
.................................................... 6-12
Disposalofused
.............................................. 6-13
Pressure Gage ................................................ 2-72
ToCheck
..................................................... 6-9
6