service CHEVROLET BOLT EV 2022 Workshop Manual

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
15082216) - 2022 - CRC - 6/25/21
206 Driving and Operating
Charging Status IndicatorSoundAction/Reason
Short Flashing Green (flash
rate increases from one to
four as the battery charges) One audible chirp
Vehicle is charging.
Long Flashing Green Two audible chirps Charging is delayed by Programmable Charging or by
a total utility interruption, if equipped. Charging will
begin later. See Utility Interruption of Charging 0214.
Short Flashing Green (one to
four flashes depending on
charge level) Two audible chirps
Vehicle is charging but will be delayed by
Programmable Charging at least once before the
charge is complete.
Solid Green None Charging is complete.
Yellow (upon plug-in) None Charge cord is OK and the vehicle is preparing to
charge.
Yellow (for extended time
period after plug-in) None
Charge cord is OK, but the vehicle is not charging.
This may be due to a total utility interruption, and
charging will begin later. This may also occur if the
vehicle has detected a high voltage charging system
fault. See Utility Interruption of Charging 0214 or
Service Vehicle Soon Light 085.
Short Flashing Green (from
one to four flashes
depending on charge level)
or Long Flashing Green Four audible chirps
Insufficient time to fully charge by departure time
due to the selected rate preference.
To increase the battery state of charge at the
departure time, perform a delayed charging override.
See Delayed Charging Override 0204.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
15082216) - 2022 - CRC - 6/25/21
Driving and Operating 207
Charging Status IndicatorSoundAction/Reason
None (upon plug-in) None Check charge cord connection.
None (after Green or Yellow
CSI observed) None
Check charge cord connection. If connection is good,
this may be due to a power failure or a total utility
interruption, and charging will begin later. This may
also occur if the vehicle has detected a high voltage
charging system fault. See Utility Interruption of
Charging 0214 or
Service Vehicle Soon Light 085.
None Repeated audible chirps
To disable this feature, see “Charge Power Loss Alert”
under Vehicle Personalization 0102.
To stop this alert, do one of the following:
.Unplug the charge cord.
.PressKon the RKE transmitter.
.Press and hold7on the RKE transmitter, then
press again to stop the panic alarm.
.Press the horn pad. Electricity was interrupted before charging was
complete. Repeated chirps will stop if power is
restored within 90 seconds.
None Three audible chirps Charge port door is open.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
15082216) - 2022 - CRC - 6/25/21
Driving and Operating 209
devices) for heavy-duty service at a
12 amp continuous load for 120 volts
charge and 32 amp for 240 volt charge.
.Electrical outlets may wear out with
normal usage or may be damaged over
time, making them unsuitable for electric
vehicle charging.
.Check the electrical outlet/plug while
charging and discontinue use if the
electrical outlet/plug is hot, then have the
electrical outlet serviced by a qualified
electrician.
.When outdoors, plug into an electrical
outlet that is weatherproof while in use.
.Mount the charge cord to reduce strain
on the electrical outlet/plug.
.Do not place the charge cord in a position
where it is expected to be submerged in
water.
{Danger
Improper use of portable electric vehicle
charge cords may cause a fire, electrical
shock, or burns, and may result in
damage to property, serious injury,
or death.(Continued)
Danger (Continued)
.Do not use extension cords,
multi-outlet power strips, splitters,
grounding adaptors, surge protectors,
or similar devices.
.Do not use an electrical outlet that is
worn or damaged, or will not hold the
plug firmly in place.
.Do not use an electrical outlet that is
not properly grounded.
.Do not use an electrical outlet that is
on a circuit with other electrical loads.
{Warning
When using electric products, basic
precautions should always be followed,
including the following:
.Read all the safety warnings and
instructions before using this product.
Failure to follow the warnings and the
instructions may result in electric
shock, fire, and/or serious injury.(Continued)
Warning (Continued)
.Never leave children unattended near
the vehicle while the vehicle is
charging and never allow children to
play with the charge cord.
.If the plug provided does not fit the
electrical outlet, do not modify the
plug. Arrange for a qualified electrician
to inspect the electrical outlet.
.Do not put fingers into the electric
vehicle connector.
{Warning
.To reduce the risk of fire, installations
shall comply with the requirements of
National Electric Code, ANSI/NFPA 70
(USA), Canadian Electrical Code CSA
22.1 and IEC 60364–Electrical
installations in buildings, depending on
the region in which the unit is being
installed. The installer shall comply
with any additional local requirements
mandated by the country and/or
municipality.
(Continued)

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
15082216) - 2022 - CRC - 6/25/21
Driving and Operating 211
OPSymbol Fault/Condition/Event
OSolid Green(Off (No Light)@No Faults: The charge cord is receiving power from the electrical outlet
and is ready to supply it to the vehicle.
nFlashing GreenOSolid RedR pb
Electrical Outlet/Plug Fault: The charge cord has detected that the
electrical outlet/plug overheated. Electrical outlets may wear out with
normal usage or may be damaged over time, making them unsuitable for
electric vehicle charging. Do not use an electrical outlet that is worn,
damaged, or one that will not hold the plug firmly in place. Use another
electrical outlet or have the electrical outlet serviced by a qualified
electrician. Reset the charge cord by unplugging the charge cord from the
electrical outlet and re-plugging it.
(Off (No Light)OSolid RedR o
Electrical System Fault: The charge cord has detected a missing or
improper ground within the building's electrical system. Do not use an
electrical outlet that is not properly grounded. Use another electrical outlet
or have a qualified electrician inspect and verify the building's electrical
system.
(Off (No Light)nFlashing RedRb
Vehicle Fault: The charge cord ground-fault circuit interrupter (GFCI) has
tripped. Ensure that there is no physical damage to the charge cord, and
that the vehicle plug is seated completely and making a good connection.
Reset the charge cord by unplugging it from the electrical outlet and
re-plugging it. If the fault remains, see an authorized dealer for service.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
15082216) - 2022 - CRC - 6/25/21
212 Driving and Operating
OPSymbol Fault/Condition/Event
OSolid GreennFlashing RedR m
Charge Cord Fault: The charge cord has detected a potential problem with
the charge cord. Reset the charge cord by unplugging it from the electrical
outlet and re-plugging it. If the fault remains, see an authorized dealer for
service.
If no status indicators are lit, ensure the
electrical outlet is powered.
Charge Cord Status Indicators (Dual Level
Charge Cord)
Refer to the instructions that come with the
dual level charge cord. Do not lose these
instruction.
Charge Level Selection
Charge level selection can be made using
the Charge Mode tab on the Charging
screen on the infotainment display. See
“Level 1–120V Cord Limit” under
Programmable Charging 090.
{Warning
Using a charge level that exceeds the
electrical circuit or electrical outlet
capacity may start a fire or damage the
electrical circuit. Use the lowest charge
level until a qualified electrician inspects
the electrical circuit capacity. Use the
lowest charge level if the electrical circuit
or electrical outlet capacity is not known.
Grounding Instructions
The portable charge cord must be grounded.
If this charge cord should malfunction or
break down, grounding provides a path of
least resistance for electric current to reduce
the risk of electric shock. This product is
equipped with a cord that has an equipment
grounding conductor and a grounding plug. The plug must be plugged into an
appropriate outlet that is properly installed
and grounded in accordance with all local
codes and ordinances.
{Warning
Improper connection of the charge cord
ground may cause electrical shock. Check
with a qualified electrician if there is
doubt as to whether the charge circuit is
properly grounded. Do not modify the
plug provided with the product. If it will
not fit the electrical outlet, have a proper
electrical outlet installed by a qualified
electrician.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
15082216) - 2022 - CRC - 6/25/21
Driving and Operating 215
Trailer Towing
General Towing Information
{Warning
Never tow a trailer with your vehicle.
It was not designed or intended to tow a
trailer.
Conversions and Add-Ons
Add-On Electrical Equipment
{Warning
The Data Link Connector (DLC) is used for
vehicle service and Emission Inspection/
Maintenance testing. SeeService Vehicle
Soon Light 085. A device connected to
the DLC —such as an aftermarket fleet
or driver-behavior tracking device —may
interfere with vehicle systems. This could
affect vehicle operation and cause a
crash. Such devices may also access
information stored in the vehicle’s
systems.
Caution
Some electrical equipment can damage
the vehicle or cause components to not
work and would not be covered by the
vehicle warranty. Always check with your
dealer before adding electrical equipment.
Add-on equipment can drain the vehicle's
12-volt battery, even if the vehicle is not
operating.
When adding electrical equipment, it should
only be connected using the accessory
power outlets. The maximum power that
can be supplied by one accessory power
outlet or spread across all three is 200 watts
or 15 amps. Exceeding 200 watts or 15 amps
may cause erratic vehicle operation.
The vehicle has an airbag system. Before
attempting to add anything electrical to the
vehicle, see Servicing the Airbag-Equipped
Vehicle 047 and
Adding Equipment to the Airbag-Equipped
Vehicle 047.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
15082216) - 2022 - CRC - 6/25/21
216 Vehicle Care
Vehicle Care
General Information
General Information . . . . . . . . . . . . . . . . . . . 217
California Perchlorate MaterialsRequirements . . . . . . . . . . . . . . . . . . . . . . . . 217
Accessories and Modifications . . . . . . . . . . 217
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . 217
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Underhood Compartment Overview . . . 220
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 221
Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Battery - North America . . . . . . . . . . . . . . . 224
Park Brake and P (Park) Mechanism Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Wiper Blade Replacement . . . . . . . . . . . . . 226
Windshield Replacement . . . . . . . . . . . . . . . 227
Gas Strut(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Headlamp Aiming
Front Headlamp Aiming . . . . . . . . . . . . . . . 228
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . 228
Halogen Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . 229
LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Back-Up Lamps . . . . . . . . . . . . . . . . . . . . . . . . 229 License Plate Lamp . . . . . . . . . . . . . . . . . . . . 230
Electrical System
High Voltage Devices and Wiring . . . . . 230
Electrical System Overload . . . . . . . . . . . . . 231
Fuses and Circuit Breakers . . . . . . . . . . . . . 232
Underhood Compartment Fuse
Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Instrument Panel Fuse Block . . . . . . . . . . 236
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
All-Season Tires . . . . . . . . . . . . . . . . . . . . . . . . 238
Winter Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Self-Sealing Tires . . . . . . . . . . . . . . . . . . . . . . 239
Summer Tires . . . . . . . . . . . . . . . . . . . . . . . . . 239
Tire Sidewall Labeling . . . . . . . . . . . . . . . . . 240
Tire Designations . . . . . . . . . . . . . . . . . . . . . . 241
Tire Terminology and Definitions . . . . . . 241
Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Tire Pressure Monitor System . . . . . . . . . 244
Tire Pressure Monitor Operation . . . . . . 245
Tire Inspection . . . . . . . . . . . . . . . . . . . . . . . . 248
Tire Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . 249
When It Is Time for New Tires . . . . . . . . 250
Buying New Tires . . . . . . . . . . . . . . . . . . . . . 250
Different Size Tires and Wheels . . . . . . . . 251
Uniform Tire Quality Grading . . . . . . . . . . 252
Wheel Alignment and Tire Balance . . . . 253
Wheel Replacement . . . . . . . . . . . . . . . . . . . 253
Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 If a Tire Goes Flat . . . . . . . . . . . . . . . . . . . . . 254
Tire Sealant and Compressor Kit . . . . . . . 255
Storing the Tire Sealant and
Compressor Kit . . . . . . . . . . . . . . . . . . . . . . 260
Jump Starting
Jump Starting - North America . . . . . . . . 260
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . . . . . . . . . . 263
Recreational Vehicle Towing . . . . . . . . . . . 265
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Interior Care . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Floor Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
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Vehicle Care 217
General Information
For service and parts needs, visit your
dealer. You will receive genuine GM parts
and GM-trained and supported service
people.
Genuine GM parts have one of these marks:
California Perchlorate Materials
Requirements
Certain types of automotive applications,
such as airbag initiators, seat belt
pretensioners, and lithium batteries
contained in electronic keys, may contain
perchlorate materials. Perchlorate Material–special handling may apply. See
www.dtsc.ca.gov/hazardouswaste/
perchlorate.
Accessories and Modifications
Adding non-dealer accessories or making
modifications to the vehicle can affect
vehicle performance and safety, including
such things as airbags, braking, stability,
ride and handling, emissions systems,
aerodynamics, durability, and electronic
systems like antilock brakes, traction control,
and stability control. These accessories or
modifications could even cause malfunction
or damage not covered by the vehicle
warranty.
Damage to suspension components caused
by modifying vehicle height outside of
factory settings will not be covered by the
vehicle warranty.
Damage to vehicle components resulting
from modifications or the installation or use
of non-GM certified parts, including control
module or software modifications, is not
covered under the terms of the vehicle
warranty and may affect remaining
warranty coverage for affected parts.
GM Accessories are designed to complement
and function with other systems on the
vehicle. See your dealer to accessorize the
vehicle using genuine GM Accessories
installed by a dealer technician.
Also, see
Adding Equipment to the
Airbag-Equipped Vehicle 047.
Vehicle Checks
Doing Your Own Service Work
{Warning
Never try to do your own service on high
voltage battery components. You can be
injured and the vehicle can be damaged if
you try to do your own service work.
Service and repair of these high voltage
battery components should only be
performed by a trained dealer technician
with the proper knowledge and tools.
Exposure to high voltage can cause shock,
burns, and even death. The high voltage
components in the vehicle can only be
serviced by technicians with special
training.
(Continued)

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
15082216) - 2022 - CRC - 6/25/21
218 Vehicle Care
Warning (Continued)
High voltage components are identified
by labels. Do not remove, open, take
apart, or modify these components. High
voltage cable or wiring has orange
covering. Do not probe, tamper with, cut,
or modify high voltage cable or wiring.
{Warning
It can be dangerous to work on your
vehicle if you do not have the proper
knowledge, service manual, tools,
or parts. Always follow owner’s manual
procedures and consult the service
manual for your vehicle before doing any
service work.
If doing some of your own service work, use
the proper service manual. It tells you much
more about how to service the vehicle than
this manual can. To order the proper service
manual, see Publication Ordering
Information 0293.
This vehicle has an airbag system. Before
attempting to do your own service work,
see Servicing the Airbag-Equipped Vehicle
0 47. Keep a record with all parts receipts and list
the mileage and the date of any service
work performed. See
Maintenance Records
0 283.
Hood
{Warning
Components under the hood can get hot
from running the engine. To help avoid
the risk of burning unprotected skin,
never touch these components until they
have cooled, and always use a glove or
towel to avoid direct skin contact.
Clear any snow from the hood before
opening.
To open the hood: 1. Pull the hood release lever with the
isymbol. It is on the lower left side
of the instrument panel.
2. Go to the front of the vehicle and locate the secondary release lever under the
front center of the hood. Push the
secondary hood release lever to the right
to release.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
15082216) - 2022 - CRC - 6/25/21
Vehicle Care 221
1. Windshield Washer Fluid Reservoir. SeeWasher Fluid 0222.
2. Cabin Heating Coolant Reservoir. See Cooling System 0221.
3. High Voltage Battery Coolant Reservoir. See Cooling System 0221.
4. HPDM (High Power Distribution Module).
5. APM (Accessory Power Module), OBCM (On-Board Charging Module).
6. Brake Fluid Reservoir. See Brake Fluid
0 223.
7. SPIM, APM, and Charger Module Coolant Reservoir. See Cooling System 0221.
8. Battery. See Battery - North America
0 224.
9. Underhood Compartment Fuse Block. Underhood Compartment Fuse Block
0233.
Cooling System
It is not necessary to regularly check coolant
unless a leak is suspected or an unusual
noise is heard. A coolant loss could indicate
a problem. Have it inspected and repaired
by your dealer.
The following explains the cooling systems
and how to check coolant levels.
.High Voltage Battery
.Single Power Inverter Module (SPIM),
Accessory Power Module (APM), and
Charger Module
.Cabin Heating
High Voltage Battery
During vehicle operation and also during
charging, the high voltage battery cells in
the vehicle are kept within a normal
operating temperature range. If the
temperature rises above this temperature,
the battery cooling system turns on the air
conditioning compressor and cools the
coolant until the correct temperature is
reached. If the temperature falls below this
temperature, a high voltage heater, located
outside the battery on a cradle, heats the
coolant until the correct temperature is
reached.
Single Power Inverter Module (SPIM),
Accessory Power Module (APM), and
Charger Module
The SPIM, APM, and charger module are
cooled using a separate coolant loop. These
modules are kept below a maximum
temperature. If the temperature rises above
this temperature, the electric cooling fan will
turn on to cool the coolant.
Cabin Heating
Cabin heating is maintained by coolant
heated by the Coolant Heater Control
Module (CHCM), separate from the power
electronics and battery coolant loops. This
module heats the coolant based on
temperature inputs from the cabin climate
control systems.
Hybrid Cooling System Pressure Caps
The hybrid cooling system reservoirs have
tamper resistant pressure caps. The coolant
should only be serviced by a qualified
technician.
Checking Coolant
The coolant needs to be replaced at the
appropriate interval. See Maintenance
Schedule 0276.
The coolant reservoirs are in the underhood
compartment. See Underhood Compartment
Overview 0220.