lock CHEVROLET C/K 2003 Workshop Manual

5-11
Here are specific towing instructions:
Towing Your Vehicle From the Front
(Front Wheels Off the Ground)
Before Towing
Block the rear wheels of the disabled vehicle. On
vehicles with air brakes, release the emergency brake
system by compressing the brake chamber springs
as outlined in this section. (This is to prevent the
possibility of the emergency brake being applied
during towing.)
On vehicles with hydraulic brakes, release the parking
brake fully by moving the lever to the fully
-released
position.
Disconnect the propshaft at the rear axle (forward axle
on tandem axle models). Secure the propshaft to the
frame or crossmember.
Towing the Vehicle with the Front Bumper Removed
1. Remove the front bumper.
2. Connect and lock the lift chains to the front axle,
outside of the spring anchor plates as shown.
A. Spring Anchor Plate
B. Lift Chain
C. Front Axle
3. Place a 6º x 6º x 5' hardwood beam underneath and
slightly behind the front spring shackle brackets.
4. Connect the lift chains to the tow bar and raise the
tow bar until lift chain slack has been taken up and
the hardwood beam is fully seated against the spring
shackle brackets as shown.

5-12
A. Shackle Bracket
B. Tow Bar
C. Lift Chain
D. Hardwood Beam
5. Raise the vehicle to the required height.Towing the Vehicle with the Front Bumper Installed
1. Connect and lock the lift chains to the front axle,
outside of the spring anchor plates as previously
shown.
2. Place a 6º x 6º x 5' hardwood beam underneath and
slightly behind the front spring shackle brackets as
previously shown.
3. Connect the lift chains to the tow bar and take up the
slack in the chains until the tow bar is within 4º of
the front bumper facing. Place a 2º x 12º x 40º
hardwood board with rubber pads against the front
bumper and secure as shown.

5-14
Single Drive Rear Axle
Disconnect the propshaft at the rear axle. Secure the
propshaft to the frame or crossmember.
Tandem Drive Rear Axles
(Forward Axle Off the Ground)
Raise the front of the vehicle until the forward tandem
axle wheels are off the ground. Remove the rearward
propshaft.Tandem Drive Rear Axle (Both Axles on the Ground
Due to Type of Suspension or Attached Load)
Disconnect the propshaft at the forward tandem axle.
Secure the propshaft to the frame or crossmember.
If there is damage or suspected damage to the axle(s),
remove all axle shafts. Cover the hub openings to
prevent the loss of lubricant or entry of dirt or
foreign objects.
After Towing
1. Block the rear wheels and install axle and propshafts.
2. Check for proper phasing of universal joints.
3. Apply the emergency brake system before
disconnecting from the towing vehicle.

5-15 Towing Your Vehicle From the Front
(All Wheels On the Ground)
Your vehicle may be towed on all wheels provided the
steering is working. Remember that the power brakes
and power steering will not have power assist. Vehicles
with air brakes will not have brakes. There must be a
tow bar installed between the towing vehicle and the
disabled vehicle.
Before Towing
Block the wheels of the disabled vehicle. On vehicles
with air brakes, release the emergency brake system by
compressing the brake chamber springs as outlined in
this section. (This is to prevent the possibility of the
emergency brake being applied during towing.)
On vehicles with hydraulic brakes, release the parking
brake fully by moving the lever to the fully
-released
position.
Disconnect the propshaft at the rear axle (forward axle
on tandem axle models). Secure the propshaft to the
frame or crossmember.
If there is damage or suspected damage to the axle(s),
remove the axle shafts. Cover the hub openings to
prevent the loss of lubricant or entry of dirt or
foreign objects.After Towing
1. Block the rear wheels and install axle and propshafts.
2. Check for proper phasing of universal joints.
3. Apply the parking brake system before
disconnecting from the towing vehicle.
4. Check and fill with oil as required.
Towing Your Vehicle From the Rear
Before Towing
Secure the steering wheel to maintain a straight
-ahead
position. Make certain that the front axle is not loaded
above the front axle Gross Axle Weight Rating (GAWR)
as indicated on the vehicle's Gross Vehicle Weight
Rating (GVWR) label. See ªGross Vehicle Weight
Rating (GVWR)º in the index for more information.
After Towing
Block the rear wheels and release the steering. Apply the
parking brake system before disconnecting from the
towing vehicle.
Refer to the transmission shift label for additional
information.

5-16 Releasing Air-Operated Parking Brakes
(If Equipped)
If your vehicle has air brakes, you could have a special
towing problem. If your vehicle has to be towed because
of a complete loss of air pressure from both systems, the
parking brakes will have automatically engaged. The
tow operator can release the brakes manually by using
the following steps. Then your vehicle can be towed
with all wheels or only the rear wheels on the ground.
1. Block the wheels of the vehicle.
2. Remove the release stud and nut from the side of the
brake chamber. Some chambers have studs which are
visible at all times.
3. Remove the rubber
cap from the rear of
the chamber.
4. Put the release stud, nut and flat washer into
the chamber.
5. Turn the stud clockwise a quarter of a turn.

5-17
6. Turn the stud nut
clockwise several turns
to release the brakes.
Follow the same
procedure to release the
other brake.
7. At the repair facility, apply air pressure of at least
70 psi (480 kPa) to the brake chambers, either from
an external air supply or the vehicle's air system.
8. Turn the stud nut counterclockwise several turns.
Remove the stud from the chamber.
9. Replace the stud and washer and tighten the nut
into the side of the chamber.
10. Replace the rubber cap.Engine Overheating
You will find a coolant temperature warning gage on
your vehicle's instrument panel, as well as a low coolant
warning light. Your vehicle also has a check gages
warning light on the instrument panel.

5-23
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and DEX
-COOL
coolant.
NOTICE:
In cold weather, water can freeze and crack the
engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
1. Park the vehicle on a level surface. You can remove
the coolant surge tank pressure cap when the cooling
system, including the coolant surge tank pressure cap
and upper radiator hose, is no longer hot. Turn the
pressure cap slowly counterclockwise (left) about
one full turn. If you hear a hiss, wait for that to stop.
A hiss means there is still some pressure left.

6-12
5. Open the fuel filter vent
valve by turning the
screw counterclockwise
several full turns.
6. Repeatedly press down
on the fuel filter primer
pump with the palm
of your hand. Let the
pump return upward
between presses.7. Operate the priming pump until a small amount of
fuel seeps from the vent valve. When you see the
fuel, the filter is now full of fuel and the system
should be primed.
8. Close the vent valve.
9. Clean any fuel which accumulated on the fuel filter.
10. Start the engine and let it idle for a few minutes.
11. Check the filter for leaks.

6-14 Fuel Filter Replacement (Diesel Engines)
If you want to change the fuel filter yourself, here's how
to do it:
CAUTION:
Diesel fuel is flammable. It could start a fire if
something ignites it, and you could be burned.
Don't let it get on hot engine parts, and keep
matches or other ignition sources away.
First, drain any water from the filter following the
procedure for draining water listed previously.
Your vehicle's engine should be off until the end of
this procedure.
The fuel filter is located in the engine compartment on
the passenger's side of the vehicle, or on the driver's
side frame rail in front of the fuel tank.
1. Apply the parking brake.
2. Unplug the water sensor
wire connected to the
fuel filter and unscrew
the filter element.
3. Remove the filter element. If there is any dirt on the
filter sealing surface, clean it off. Remove and reuse
the water sensor float switch located on the bottom
of the fuel filter.
4. Install the new filter element.
5. Reinstall and tighten the filter container and
reconnect the water sensor wire to the filter.
6. Use the fuel filter priming procedure earlier in this
section to prime the fuel filter.
7. Tighten the air bleed valve by turning it clockwise
until hand tight.
8. Start your engine and let it idle for five minutes.
Check your fuel filter and air bleed valve for leaks.

6-16
C6/C7/C8 Models
CAUTION:
Fuel vapor is highly flammable. It burns
violently, and that can cause very bad injuries.
Don't smoke if you're near fuel or refueling your
vehicle. Keep sparks, flames and smoking
materials away from fuel.
The fuel cap can be on either or both sides of your
vehicle depending on option content.
To take off the cap, turn it slowly to the left
(counterclockwise).
CAUTION:
Gasoline Engine Vehicles: If you get gasoline on
you and then something ignites it, you could be
badly burned. Gasoline can spray out on you if
you open the fuel cap too quickly. This spray can
happen if your tank is nearly full, and is more
likely in hot weather. Open the fuel filler cap
slowly and wait for any ªhissº noise to stop. Then
unscrew the cap all the way.
When you put the cap back on, turn it to the right
(clockwise) until it is tight.