fuel cap CHEVROLET C3500 HD 2001 4.G Owners Manual

iv
Maintenance Schedule Service and Appearance Care
Section
7
Section
6
Scheduled Maintenance
Owner Checks and Services
Periodic Maintenance InspectionsRecommended Fluids and Lubricants
Maintenance Records Fuel
Checking Fluids and Lubricants
Engine Air Cleaner/Filter
Brakes
Bulb Replacement
Windshield Wiper Blade ReplacementTires and Wheels
Appearance Care
Electrical System/Fuses and Circuit Breakers
Capacities and Specifications
Normal Maintenance Replacement Parts

2-54
If the Light Is On Steady
You may be able to correct the emission system
malfunction by considering the following:
Did you recently put fuel into your vehicle?
If so, reinstall the fuel cap, making sure to fully install
the cap. See ªFilling Your Tankº in the Index. The
diagnostic system can determine if the fuel cap has been
left off or improperly installed. A loose or missing fuel
cap will allow fuel to evaporate into the atmosphere. A
few driving trips with the cap properly installed should
turn the light off.
Did you just drive through a deep puddle of water?
If so, your electrical system may be wet. The condition
will usually be corrected when the electrical system
dries out. A few driving trips should turn the light off.
Have you recently changed brands of fuel?
If so, be sure to fuel your vehicle with quality fuel. See
ªFuelº in the Index. Poor fuel quality will cause your
engine not to run as efficiently as designed. You may
notice this as stalling after start
-up, stalling when you
put the vehicle into gear, misfiring, hesitation on
acceleration or stumbling on acceleration. (These
conditions may go away once the engine is warmed up.)This will be detected by the system and cause the light
to turn on.
If you experience one or more of these conditions,
change the fuel brand you use. It will require at least one
full tank of the proper fuel to turn the light off.
If none of the above steps have made the light turn off,
have your dealer or qualified service center check the
vehicle. Your dealer has the proper test equipment and
diagnostic tools to fix any mechanical or electrical
problems that may have developed.
Emissions Inspection and Maintenance Programs
Some state/provincial and local governments have or
may begin programs to inspect the emission control
equipment on your vehicle. Failure to pass this
inspection could prevent you from getting a
vehicle registration.
Here are some things you need to know in order to help
your vehicle pass an inspection:
Your vehicle will not pass this inspection if the
SERVICE ENGINE SOON or CHECK ENGINE light is
on or not working properly.

2-58 Fuel Gage
United States Canada
The fuel gage, when the ignition is on, tells you about
how much fuel you have left in your tank.The gage will first indicate empty before you are out of
fuel, and you should get more fuel as soon as possible.
Here are four situations you may experience with your
fuel gage. None of these indicate a problem with the
fuel gage.

At the gas station, the fuel pump shuts off before the
gage reads full.

It takes a little more or less fuel to fill up than the
fuel gage indicated. For example, the gage may have
indicated the tank was half full, but it actually took a
little more or less than half the tank's capacity to fill
the tank.

The gage moves a little when you turn a corner or
speed up.

The gage doesn't go back to empty when you turn
off the ignition.
If you have a diesel engine, see ªFuel Gageº in the
Diesel Engine Supplement.

3-4 Air Conditioning
On hot days, open the windows long enough to let hot
air inside escape. This reduces the time it takes for your
vehicle to cool down. Then keep your windows closed
for the air conditioner to work its best.
A/C: Press this button to turn the air conditioning on
and off. The system will cool and dehumidify the air
inside the vehicle when the A/C light is on.
Air conditioning will be automatically disabled when
the outside temperature drops below a level at which air
conditioning is ineffective.
With the A/C on, turn the temperature knob to MAX for
maximum cooling. This setting also puts the system in
the recirculation mode and helps to maximize your air
conditioner's performance and your vehicle's fuel economy.
RECIRCULATION: Pressing the
RECIRCULATION button limits the amount of outside
dust and odors entering your vehicle. This button will be
automatically disabled anytime the mode knob is turned to
BLEND or DEFROST mode. (The recirculation indicator
light will come on even though the recirculation button is
not selected). This setting also cools the air the fastest.
After the vehicle's interior reaches a comfortable
temperature, turn the temperature knob clockwise, to
place the air conditioning system in the normal mode.
Heating
The heater works best if you keep your windows closed
while using it. On cold days, use the HEATER or BI
-LEVEL
setting with the temperature knob in the red area.
If you use the engine coolant heater before starting your
engine in cold weather, 20
F (
-8
C) or lower, your
heating system will produce warmer air faster, to heat
the passenger compartment in cold weather.
The use of an engine coolant heater also reduces the
time it takes for the engine to reach normal operating
temperature, and shortens the time it takes the heater to
reach full output. For more information, see
ªEngine Coolant Heaterº in the Index.
Defogging and Defrosting
On cool, humid days, use BLEND to keep the windshield
and side windows clear. Use DEFROST to remove fog or
ice from the windshield in extremely humid or cold
conditions. Use DEFROST with the temperature knob
toward the red area and the fan control toward HI.

4-29
Loading Your Vehicle
The Certification/Tire label is found on the rear edge of
the driver's door or in the Incomplete Vehicle Document
in the cab.
The label shows the size of your original tires and the
inflation pressures needed to obtain the gross weight
capacity of your vehicle. This is called the GVWR
(Gross Vehicle Weight Rating). The GVWR includes
the weight of the vehicle, all occupants, fuel and cargo.The Certification/Tire label also tells you the maximum
weights for the front and rear axles, called Gross Axle
Weight Rating (GAWR). To find out the actual loads
on your front and rear axles, you need to go to a weigh
station and weigh your vehicle. Your dealer can help
you with this. Be sure to spread out your load equally
on both sides of the centerline.
Never exceed the GVWR for your vehicle, or the GAWR
for either the front or rear axle.
And, if you do have a heavy load, you should spread it out.
CAUTION:
In the case of a sudden stop or collision, things
carried in the bed of your truck could shift
forward and come into the passenger area,
injuring you and others. If you put things in
the bed of your truck, you should make sure
they are properly secured.
Using heavier suspension components to get added
durability might not change your weight ratings. Ask
your dealer to help you load your vehicle the right way.

4-31
Towing a Trailer
CAUTION:
If you don't use the correct equipment and drive
properly, you can lose control when you pull a
trailer. For example, if the trailer is too heavy,
the brakes may not work well
-- or even at all.
You and your passengers could be seriously
injured. Pull a trailer only if you have followed
all the steps in this section. Ask your dealer for
advice and information about towing a trailer
with your vehicle.
NOTICE:
Pulling a trailer improperly can damage your
vehicle and result in costly repairs not covered by
your warranty. To pull a trailer correctly, follow
the advice in this part, and see your dealer for
important information about towing a trailer with
your vehicle. Additional rear axle maintenance is
required for a vehicle used to tow a trailer. See
ªScheduled Maintenance Servicesº in the Index.
To identify what the vehicle trailering capacity is for
your vehicle, you should read the information in
ªWeight of the Trailerº that appears later in this section.
If yours was built with trailering options, as many are,
it's ready for heavier trailers. But trailering is different
than just driving your vehicle by itself. Trailering means
changes in handling, durability and fuel economy.
Successful, safe trailering takes correct equipment,
and it has to be used properly.
That's the reason for this part. In it are many time
-tested,
important trailering tips and safety rules. Many of these
are important for your safety and that of your passengers.
So please read this section carefully before you pull
a trailer.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries (Gasoline Engines)
6
-5 Filling Your Tank (Gasoline Engine)
6
-7 Filling a Portable Fuel Container
6
-7 Checking Things Under the Hood
6
-10 Noise Control System
6
-11 Engine Oil (Gasoline Engine)
6
-15 Engine Air Cleaner/Filter (Gasoline Engines)
6
-17 Automatic Transmission Fluid
6
-20 Manual Transmission Fluid
6
-21 Hydraulic Clutch
6
-22 Rear Axle
6
-23 Engine Coolant
6
-27 Radiator Pressure Cap (Gasoline Engine)
6
-27 Power Steering Fluid6
-28 Windshield Washer Fluid
6
-29 Brakes
6
-33 Battery
6
-33 Bulb Replacement
6
-40 Windshield Wiper Blade Replacement
6
-41 Tires
6
-51 Appearance Care
6
-52 Cleaning the Inside of Your Vehicle
6
-55 Cleaning the Outside of Your Vehicle
6
-58 GM Vehicle Care/Appearance Materials
6
-59 Vehicle Identification Number (VIN)
6
-59 Electrical System
6
-65 Replacement Bulbs
6
-66 Capacities and Specifications
6
-67 Normal Maintenance Replacement Parts

6-5
NOTICE:
Your vehicle was not designed for fuel that
contains methanol. Don't use it. It can corrode
metal parts in your fuel system and also damage
plastic and rubber parts. That damage wouldn't
be covered under your warranty.
Fuels in Foreign Countries
(Gasoline Engines)
If you plan on driving in another country outside the
United States or Canada, the proper fuel may be hard
to find. Never use leaded gasoline or any other fuel not
recommended in the previous text on fuel. Costly repairs
caused by use of improper fuel wouldn't be covered by
your warranty.
To check on fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you'll be driving.
Filling Your Tank (Gasoline Engine)
CAUTION:
Gasoline vapor is highly flammable. It burns
violently, and that can cause very bad injuries.
Don't smoke if you're near gasoline or refueling
your vehicle. Keep sparks, flames and smoking
materials away from gasoline.
If your vehicle has a diesel engine, see ªFilling Your
Tank (Diesel Engine)º in the Diesel Engine supplement.
The fuel cap is located on the driver's side of your
vehicle. On vehicles with dual tanks, refuel the front
tank first, or in instances when only a partial fuel fill is
desired. An automatic transfer mechanism will maintain
approximately equal fuel levels in both tanks, so no
switching is required by the operator.

6-6
To remove the cap, turn it slowly to the
left (counterclockwise).
CAUTION:
If you get gasoline on yourself and then
something ignites it, you could be badly burned.
Gasoline can spray out on you if you open the
fuel filler cap too quickly. This spray can happen
if your tank is nearly full, and is more likely in
hot weather. Open the fuel filler cap slowly and
wait for any ªhissº noise to stop. Then unscrew
the cap all the way.
Be careful not to spill gasoline. Clean gasoline from
painted surfaces as soon as possible. See ªCleaning the
Outside of Your Vehicleº in the Index.When you put the cap back on, turn it to the right
(clockwise) until you hear a clicking sound. Make sure
you fully install the cap. The diagnostic system can
determine if the fuel cap has been left off or improperly
installed. This would allow fuel to evaporate into the
atmosphere. See ªMalfunction Indicator Lampº in
the Index.
NOTICE:
If you need a new cap, be sure to get the right
type. Your dealer can get one for you. If you get
the wrong type, it may not fit properly. This may
cause your malfunction indicator lamp to light
and your fuel tank and emissions system may be
damaged. See ªMalfunction Indicator Lampº in
the Index.

6-11
Engine Oil (Gasoline Engine)
If your vehicle has a diesel engine, see ªEngine Oil
(Diesel Engine)º in the Diesel Engine Supplement.
Checking Engine Oil
It's a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick
has a yellow ring handle
and is located on the
passenger's side of the
engine. See ªEngine
Compartment Overviewº
in the Index for more
information on location.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don't, the oil dipstick
might not show the actual level.Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
When to Add Engine Oil
If the oil is at or below the ADD mark, then you'll need
to add at least one quart of oil. But you must use the
right kind. This part explains what kind of oil to use. For
crankcase capacity, see ªCapacities and Specificationsº
in the Index.