lock CHEVROLET CAMARO 1982 Repair Guide

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 695

Fig. 27: Idle mixture needle plug removal
E4ME CARBURETORS (ELECTRIC CHOKE) 1. Using tool J-29030, BT-7610-B, or equivalent, turn both idle mixture
needles clockwise until they are lightly seated, then turn each mixture
needle counterclockwise 3 turns.
2. Reinstall carburetor on engine using a new flange mounting gasket, but
do not install air cleaner and gasket at this time.
3. Disconnect the vacuum hose to canister purge valve and plug it.
Readjust the idle air bleed valve to finalize correct dwell reading.
4. Connect the positive lead of a dwell me ter to the mixture control solenoid
test lead (green connector). Connect the other lead to ground. Set the
meter to the 6 cylinder position.
5. Start engine and run unt il fully warm, then repeat the idle air bleed valve
adjustment.
6. If unable to set dwell to 25-35 degrees and the dwell is below 25
degrees, turn both mixture needles counter clockwise an additional turn. If
dwell is above 35 degrees, turn both mixture needles clockwise an
additional turn. Readjust idle air bleed valve to obtain dwell limits. Repeat
as needed.
7. After adjustments are complete, seal the idle mixture needle openings in
the throttle body, using silicone sealant, RTV rubber, or equivalent. The
sealer is required to discourage unnecessary adjus tment of the setting
and to prevent fuel vapor loss in that area. Reconnect canister vacuum
hose.
8. On vehicles without an Idle Load Co mpensator (ILC), adjust curb idle
speed if necessary.
9. Check, and if necessary, adjust fa st idle speed as described on Vehicle
Emission Control Information (VECI) label.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 696

Fig. 28: Lean mixture and idle mixture screw adjustment
E4MC CARBURETOR (HOT AIR CHOKE) 1. Using tool J-29030-B, BT-7610-B, or equivalent, turn each idle mixture
needle clockwise until lightly seated, then turn each mixture needle
counterclockwise 3 turns.
2. Reinstall carburetor on engine, using a new flange mounting gasket, but
do not install air cleaner or gasket at this time.
3. Disconnect vacuum hose to c anister purge valve and plug it.
4. Connect the positive lead of a dwell me ter to the mixture control solenoid
test lead (green connector). Connect the other lead to ground. Set the
meter to the 6 cylinder position.
5. Start engine and allow it to reac h normal operating temperature.
6. While idling in D ( N for manual transmission), adjust both mixture
needles equally, in
1/8 turn increments, until dwell reading varies within
the 25-35 degree range, attempting to be as close to 30 degrees as
possible.
7. If reading is too low, turn mixtur e needles counterclockwise. If reading is
too high, turn mixture needl es clockwise. Allow time for dwell reading to
stabilize after each adjustment.
After adjustments are complete, seal t he idle mixture needle openings in the
throttle body, using silicone sealant, RTV rubber, or equivalent. The sealer is
required to discourage unnece ssary readjustment of the setting and prevent fuel
vapor loss in that area.
8. On vehicles without a carburetor -mounted Idle Load Compensator (ILC) ,
adjust curb idle speed if necessary.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 698
5. Disconnect and plug hose to canister purge port.
6. Disconnect and plug hose to idle load compensator.
7. Back out idle stop screw
on carburetor 3 turns.
8. Turn air conditioning OFF.
9. Block drive wheels, set parki ng brake, place transmission in P, start and
warm engine to normal operating temperature. Make certain choke is
OPEN .
10. With engine RUNNING place transmission in D and idle load
compensator fully extended (no vacuum applied). Using tool J-29607, or
equivalent, adjust plunger to obtain 650-750 rpm. Locknut on plunger
must be held with a wrench to prevent damage to guide tabs.
11. Measure distance from the locknut to tip of the plunger. This distance
must not exceed 1 in. (25mm). If it does check for low idle condition.
12. Reconnect vacuum hose to idle load compensator and observe idle
speed.
13. Idle speed should be between 425-475 rpm in D.
14. If idle speed is correct no further adjustment is necessary, proceed to the
next step. If idle speed is still incorrect continue as follows:
It may be necessary to remove the idle load compensator from the engine
unless a hex key wrench is m odified to clear obstructions.
a. Stop engine, remove rubber cap from the center outlet tube.
b. Using a 0.90 in. (23mm) hex wrench, insert through open center tube to
engage idle speed adjusting screw.
c. If idle speed was low, turn t he adjusting screw counterclockwise
approximately 1 turn for every 85 rpm low. If idle speed was high turn
screw 1 turn for every 85 rpm high.
15. Disconnect and plug vacuum hose to the idle load compensator.
16. Using a hand pump, apply vacuum to the idle load compensator until fully
retracted.
17. Adjust the idle stop screw on carburetor float bowl to obtain 450 rpm in
D .
18. Place transmission in P and stop engine.
19. Reconnect the idle load compensator.
20. Reconnect all vacuum hoses.
21. Install air cleaner and gasket. Remove wheel blocks.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 708
rapidly. Failure to replace all parts s
upplied with the kit (especially gaskets) can
result in poor performance later.
Some carburetor manufacturers supply overhaul kits for three basic types:
minor repair; major repair; and gasket kits. Certain parts may be expected in
most kits based on the desired degree of overhaul.
MINOR REPAIR KITS
• All gaskets
• Float needle valve
• All diaphragms
• Spring for the pump diaphragm
MAJOR REPAIR KITS
• All jets and gaskets
• All diaphragms
• Float needle valve
• Pump ball valve
• Float
• Complete intermediate rod
• Intermediate pump lever
• Some cover hold-down screws and washers
GASKET KITS
• All gaskets
Efficient carburetion depends greatly on careful cleaning and inspection during
overhaul, since dirt, gum, water, or varnis h in or on the carburetor parts are
often responsible for poor performance.
Overhaul your carburetor in a clean, dust-free area. Carefully disassemble the
carburetor, referring often to the explod ed views and directions packaged with
the rebuilding kit. Keep all similar and look-alike parts separated during
disassembly and cleaning to avoid accidental interchange during assembly\
.
Make a note of all jet sizes.
When the carburetor is disassembled, wash all parts (except diaphragms,
electric components, pump pl unger, and any other plastic, leather, fiber, or
rubber parts) in clean carbur etor solvent. Do not leave parts in the solvent any
longer than is necessary to sufficiently loosen the deposits. Excessive cleaning
may remove the special finish from the float bowl and choke valve bodies,
leaving these parts unfit for service. Rinse all parts in clean solvent and blow
them dry with compressed air or allow them to air dry. Wipe clean all cork,
plastic, leather, and fiber parts with a clean, lint-free cloth.
Blow out all passages and jets with comp ressed air and be sure that there are
no restrictions or blockages. Never use wi re or similar tools to clean jets, fuel

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 712
2. Drain the fuel tank, then raise
and safely support the vehicle.
3. Remove the fuel tank from the vehicle.
4. Clean the area surrounding t he sender assembly to prevent
contamination of the fuel system.
5. Remove the fuel sender fr om the tank as follows:
a. Use tool J-24187 or equivalent to remove the sending unit
retaining cam. Remove the fuel sender and O-rings from the tank.
Discard the O-rings.
6. If necessary, separate the fuel pum p from the sending unit assembly.
To install: 7. If removed, install the fuel pump to the sending unit. If the strainer was
removed, it must be re placed with a new one.
8. Inspect and clean the O-ring mating surfaces.
9. Install a new O-ring in the groove around the tank opening. If applicable,
install a new O-ring on t he fuel sender feed tube.
10. Install the fuel sender assembly as follows: a. The fuel pump strainer must be in a horizontal position, and when
installed, must not block the travel of the float arm. Gently fold the
strainer over itself an d slowly position the sending assembly in the
tank so the strainer is not dam aged or trapped by the sump walls.
11. Install the retaining cam us ing tool J-24187 or equivalent.
12. Install the fuel tank assembly.
13. Lower the vehicle.
14. Fill the fuel tank, tighten the f uel filler cap and connect the negative
battery cable.

Fig. 1: Fuel pump and sending unit assembly

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 713

Fig. 2: Fuel pump locking cam tool
TESTING 1. Turn the engine OFF and relieve the fuel pressure.
2. Remove the air cleaner and plug the THERMAC vacuum port on TBI.
3. Install a fuel pressure gauge between the throttle body unit and the fuel line. Use a back-up wrench to hold fuel nut on the TBI when removing
the fuel line.

Fig. 3: Fuel pressure can be check ed using an inexpensive pressure/vacuum
gauge

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 719
11. Lubricate the new large O-ring with cl
ean engine oil and install it directly
over the backup washer. Be sure t he O-ring is seated properly and is
flush with the top of the fuel meter body surface.
12. Lubricate the new small O-ring with clean engine oil and install it on the
nozzle end of the injector. Push t he O-ring on far enough to contact the
filter.
WARNING - Do not attempt to reverse this procedure and install the backup
washer and O-ring after the injector is located in the cavity. To do so will
prevent proper seating of the O-ring in th e cavity recess which could result in a
fuel leak and possible fire.
13. Install the injector by aligning the raised lug on the injector base with the
notch cast into the fuel meter body . Push down on the injector making
sure it is fully seated in the cavity. In jector installation is correct when the
lug is seated in the notch and the electrical terminals are parallel to the
throttle shaft.
14. Using new gaskets on the fuel mete r cover and a new dust seal, install
the cover to the fuel meter body. Use an appropriate thread locking
compound on the cover attaching screws.
15. Connect the injector electrical c onnector by pushing straight down until
seated firmly in place.
16. Connect the negative battery cable.
17. With the engine OFF and the igniti on ON, check for fuel leaks.
18. Install the air cleaner.
ADJUSTMENTS
MINIMUM IDLE SPEED
Minimum idle speed should only be adjus ted when installing a replacement
throttle body. The idle stop screw is used to regulate the minimum idle speed of
the engine. The throttle body is adjusted at the factory, then covered with a cap
or plug to discourage unnecessary readjustment.
2.5L ENGINES 1. Remove the air cleaner and pl ug the THERMAC vacuum port.
2. Disconnect the TV cable from the th rottle control bracket to allow access
to the idle adjustment screw.
3. Remove the throttle stop screw plug or cap.
4. Connect a tachometer to the engine.
5. Disconnect the Idle Air Control (IAC) valve connector.
6. Start the engine with the transmi ssion in PARK (auto transmission) or
NEUTRAL (manual transmission) and allow the engine speed to
stabilize. All accessories (A/C, rear defogger, etc.) should be OFF.
7. Install tool J-33047 in t he idle air passage of the throttle body. Be certain
that the tool seats fully in t he passage and no air leaks exist.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 722
FUEL PRESSURE REGULATOR
REMOVAL & INSTALLATION
The fuel meter cover contains the pressu
re regulator and is only serviced as a
complete preset assembly. The fuel pressu re regulator is preset and plugged at
the factory.
1. Relieve the fuel system pressure.
2. Remove the air cleaner.
3. Disconnect the electrical connec tor to the fuel injector(s).
4. Remove the fuel meter cover attaching screws and lockwashers.
5. Remove the fuel meter cover.
CAUTION - DO NOT remove the four screws se curing the pressure regulator to
the meter cover. The pressure regulat or contains a large spring under heavy
compression which could cause personal injury if released. Disassembly may
also cause a fuel leak and result in a fire.
6. Discard the old gaskets and dust seal.
To install: 7. Install a new dust seal, fuel outlet passage gasket and fuel meter cover\
gasket.
8. Install the fuel meter cover.
9. Coat the attaching screws with a thread locking compound and tighten the screws to 27 inch lbs. (3 Nm). Install the short screws next to the
injectors.
10. Reconnect the electrical connec tors to the fuel injectors.
11. With the engine OFF and the igniti on ON, check for fuel leaks.
12. Install the air cleaner.

Fig. 1: Fuel meter cover removal

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 723

Fig. 2: Fuel pressure regulator assembly
THROTTLE POSITION SENSOR (TPS)
REMOVAL & INSTALLATION 1. Remove the air cleaner.
2. Disconnect the electrical connector.
3. Remove the TPS attaching screws and lockwashers.
4. Remove the TPS.
To install: 5. Install the throttle position sensor. On 2.5L engines, make sure the TPS pickup lever is located above the tang on the throttle actuator lever. On
5.0L engines, line up the TPS lever with the TPS drive lever on the
throttle body.
6. Install the TPS attaching screws.
7. Adjust the TPS volt age, if applicable.
8. Reconnect the electrical connector.
9. Install the air cleaner.
IDLE AIR CONTROL (IAC) VALVE
REMOVAL & INSTALLATION 1. Unplug the electrical connector from idle air control valve.
2. Remove the idle air control valve.
To install: 3. Before installing the idle air contro l valve, measure the distance that the
valve is extended. Measurement s hould be made from the motor housing
to the end of the cone. It should not exceed 28.5mm (1
1/8 in.), or damage
to the valve may occur when installed.
4. Identify the replacement IAC valve as being either Type 1 (with collar at
electric terminal end) or Type 2 (without collar). If measuring distance is
greater than specified abov e, proceed as follows:
• Type 1: Use finger pressure to slowly retract the pintle.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 724
•

Type 2: Compress retaining spring from valve while turning valve
in with a clockwise motion. Return spring to original position with
straight portion of spring end aligned with flat surface of valve.
On IAC valves that have already been in service, do not push or pull on the
valve pintle. The force required to move the pintle may damage the threads on
the worm drive.
5. Use a new gasket or O-ring and install the IAC valve into the throttle body.
6. Allow the ECM to reset the idle air control valve using the procedure
described earlier in this section.

Fig. 1: Idle air control valve installation
CROSSFIRE INJECTION SYSTEM

SYSTEM DESCRIPTION
The Model 400 Electronic Fuel Injection (EFI) system is a computer controlled
system that uses a pair of Throttle Body Injection (TBI) units, which are
mounted on a single manifold cover on t he 5.0L (VIN 7) engine. Since each TBI
feeds the cylinders on the opposite side of the engine, the system has acquired
the name of Crossf ire Injection.
Fuel is supplied, by an electric fuel pum p located in the fuel tank, to the front
TBI fuel accumulator. From the accumulator, it is carried to the rear TBI fuel
pressure regulator by a c onnecting tube. Unused fuel is sent to the fuel tank
through a separate return line.