wheel CHEVROLET CAVALIER 1984 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine Now and then, check that all trailer hitch bolts and nuts are tight. Also see the
Maintenance
Schedule folder, and thelndax in this manual , for important facts
on
belts , cooling system care and brake ~tment.
Break-In Schedule
See the new vehicle break-in information in this manual. Also, we recommend
you drive your new vehicle for 500 miles (800 kilometers) before trailer towing.
At the end of this 500 mile (800 kilometer) break-in period, avoid speeds over
50 mph (80 km/h) and full throttle starts during the first 500 miles (800 kilometers) of trailer towing .
CAUTION:
BRAKES-To help avoid personal injury due to poor braking action :
•
Trailer brakes of adequate size are required on trailers more than 450
kilograms (1,000 pounds) loaded weight.
• If you use trailer brakes with this vehicle, follow the instailation and balance instructions of the trailer brake manufacturer.
• Do not tap into the vehicle's brake system iUhe trailer brake system uses
more than 0.3 cubic centimeter (0.02 cubic inches) 01 fluid from the
vehicle 's
mast.". cyllnd<1r .. , In this case, the vehicle's brake fluid capacity will not be enough to operate both thevehicte and trailer brakes under all kinds
of use.
• All brake fluid parts must be able to stand 20 650 kPa (3,000 psi) . The
brake fluid tap must be made at the upper rear master cylinder port.
Copper tubing is subject to fatigue failure and must not be used.
HITCHES-To help avoid personal injury due to sway caused by such things as
crosswinds, large trucks passing or road roughness , or due to separation of
the trailer :
• A properly installed and adjusted (1) frame mounted, weight-dstribut ing hitch and (2) sway control witheoough capacity are required for trailers
more than 900 kilograms (2,000 pounds) loaded weight.
• Keep the trailer tongue load at 10 percent of the loaded trailer weight for
dead-weight hitches and 12 percent for weight-distributing hitches. Tongue
loads can be adjusted by proper distribution of the load in the trailer. This
can
be checked by weighing separately the loaded trailer and then the
tongue .
• Do not use axle-mounted Mches. They can damage the axle housing , wheel bearings , wheels or tires.
• Do not allow steel hitch parts to be in direct contact with aluminum bumper
parts, if so equipped. When steel and aluminum are in contact, a galvanic
reaction (a form of corrosion) can occur which will progressively lessen the
strength of the contacting metals to the point
of failure. An organic
compound or paint should
be used as a barrier on the contacting surfaces
and on the attaching fasteners.
• When you remove a trailer hitch, be sure to seal any mounting holes in the body. This will help prevent entry 01 exhaust fumes, "Engine Exhaust Gas caution (Carbon Monoxide) " at the begiming of
"Starting and Operating ," Section 2 ollhis manual.)
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Downloaded from www.Manualslib.com manuals search engine NonCE: Use only trailer hitches which permit normal operation of the Energy
Absorbing Bumper system, If so equipped. For example, a rigid fore and aft connection between the bumper and any other part of-the vehicle may increase damage in the event of a collision.
TRAILER TOWING TIPS
Getting Started
Before entering traffic with a trailer that has electric brakes, start the vehicle and trailer moving and apply the trailer brakes by hand to be sure the trailer
brakes are working and the trailer electrical system is connected.
Engine Cooling
If your engine overheats, follow the steps under "Engine Cooling System
Overheating" in "In Case of Emergency," Section 3 of this manual.
Long Uphill Grades
When going up long grades, you can reduce the chance 01 engine overheating
by turning off the air conditioner, if so equipped.
Down Steep Or Long Grades
Before going down a steep or long grade, reduce speed and shift the transaxle
into a lower gear to help control your vehicle's speed. Try not to hold the brake pedal down too long or too often. This could cause the brakes to overheat and
reduce brake effectiveness.
Transaxle
See the method for checking the transaxle fluid level in "Service and
Maintenance,"
Section 5 of this manual.
Parkin!!
You should not park vehicles with trailers on a grade (hill). However, if you
must park on a grade, these steps must be followed:
1. Apply the regular brakes.
2. Have someone place wheel chocks under the trailer wheels.
3. When the wheel chocks are in place, release the regular brakes until the
chocks absorb the load.
4. Apply the parking brake.
5. Shift the transaxle to "P"(Park),
If the vehicle is parked on a grade, don't shift the transaxle to "P"(Park) until the trailer wheels are chocked and the parking brake is set. If you do, the
weight of the
vehicle and trailer may put so much force on the parking pawl in
the transaxle that it may be hard to shift out of "P"(Park).
When starting, after being parked
on a grade:
1. Apply the regular brakes and hold.
2. Start the engine in "P"(Park).
3. Shift into gear and release the parking brake.
4. Release the regular brakes and drive until the chocks are free.
5. Apply the regular brakes and have someone remove the chocks.
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Downloaded from www.Manualslib.com manuals search engine Frequent short trips, excessive idling and use of the air conditioner in cool
weather (when "vent" would provide adequate comfort), all can contribute to
decreased fuel economy .
The careful attention you give your vehicle as far as maintenance and repairs
are concerned will also help fuel economy . Proper engine and air cleaner
maintenance, lubrication intervals, wheel alignment and tire inflation pressures, when closely adhered to, will pay dividends in improved fuel economy as well as longer vehicle Irte.
Fuel Selection
Use only unleaded gasoline meeting the octane ratings given under "Fuel Requirements " in this section of the manual. Unleaded gasoline must be used
for the
emission control system to operate properly . Leaded gasoline will
damage the Computer Command
Control system oxygen sensor (if so equipped) and affect emission control. Using leaded gasoline can also damage
other parts of the emission control system and could result in loss of emission warranty coverage.
STEERING COLUMN CONTROLS
ANTl-THEFT STEERING COLUMN LOCK
The anti-theft lock (;gnifion) on the right sidecf the st_ing column has live
positionS :
DRIVING TO REMOVE KEY.
POSITION ~~ DEPRESS KEY SWITCH OFF AND S . . RELEASE LEVER
~"!~·\'1-1 ~\\\-=~"
I! ACCES~RY~) , STARTING ~ OPERA. TING ... -HAZARD ENG E 'CCESSOR~sl 0 WARNING J.. KEY RELEASE , ONLY FLASHER \P' ... ~ ,LEVER '.' .'
• Accessory-You can use some electrical accessories when the engine is
not ruming . To engage this position, push in the square-head key and turn
the top of the key 10ward you.
•
Lock- Normal parking position. It locks the ignition and prevents normal use 01 the st_ing wheel and shill controls. The ignition key cannot be turned
to "Lock " and removed until the shift lever is moved to "P" (Park) on
automatic
transaxle models (shift to "Reverse" on manual transaxle
models).
II you have a manual transaxle, "Lock" prevents normal use 01
the steering wheel. The ignition key cannot be turned to "Lock" without
pressing down
the key release lever.
• Off-You can turn off the engine without IocI controls.
• Run-Normal operating position.
• Start-Cranks the engine .
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Downloaded from www.Manualslib.com manuals search engine CAunOM: tf you need to tum oft the ... whikt the vehicte ls moving, turn the key only to "Oft." DO NOT depreSS the key release lever while turning the Ignition off._This
wln ·lock the steering column and result in loss arability to steer the vehlete.
If you have trouble turning the key to unlock the ignition, first be sure the key is
pushed in all the way . Then , try to turn the steering wheel as hard as you can .
in the direclioo the
wheels are tUrned . At the same ti me , turn the ignition kay
w~h as much eftort as you can apply with your hand. Do not try to use a tool of
any kind to
apply more force on the lock knob , as tnis could break the knob.
NOTICE: Do not park, idle, or operate your vehk:le over combustible materials, such
as grass or leaves . They couki touch the hot exhaust ay8tem and ignite.
Parking
CAUTION: Before the driver leaves this vehicle, to reduce the risk of personal injury ... resun of vehicle movement:
1. Firmly apply the parking brake.
2. Shift the automatic transtixle to Park or the manual tranSlale to "Reverse."
3. Tum the kef to "Lock. " On vehietn wrth manual transaxle$, __ ~ the key reiease tever and tum the key to·'Loclic. " .
4. Remove the key (the chime ia designed to remind you).
To reduce the chance of persona' injury and/or vehicle damage due' to engine overheating , never lellVe the engine Idling without an alert driver present. If the engine ahoukl overheat, as indicated by the Erlgine Coolant Temperature light Of gage,
Immediate action 1a required to correct the concIUon. Continued operation 01' the engine . enn FOA -A SHORT TtME may resutt In a fire.
TURN SIGNAL AND MULTI-FUNCTION LEVER
The turn signal lever on the left side of the steering column also controls headlight low-beam and high-beam, the windshield wiper/washer, and the
optional Cruise
Control. (See Cruise Control operatiOn in this section .)
• TUI'fI Si!Jnal -MOve the lever up .to the second stop to signal a right turn.
Move
~ down to the second stop to signal a left turn. When the turn is
completed, the signal will cancel and the lever will return to horizontal.
TURN SIGNAL
• MOVE UPWARD R.H . TURN
• MOVE DOWNWARD L.H. TURN
LANE CHANGE
• MOVE UPWARD TO 1S T STOP·CHANGE
FROM LEFT TO RIGHT LANE
• MOVE DOWNWARD TO 1ST STOP ·CHANGE FROM RIGHT TO LEFT LAN E
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Downloaded from www.Manualslib.com manuals search engine • Lane Change Signal -In some turns, such as changing lanes, the steering wheel tS not turned far enough to cancel the turn signal. For convenience, you can flash the turn signal by moving the lever part way (to the first stop)
and holding it there. The lever will return to horizontal when you release it.
A green light on the instrument panel is designed to flash to tell you that the
front
and rear turn signal lights are working. If the light stays on, but does not flash, check for burned-out turn signal bulbs. If the green light does not come
on when
you move the lever, check the fuse and indicator bulb.
However, if you ordered a trailertowing·optiOil.·in which extra wiring was added to attach the trailer lighting, a different type of flasher was installed. In this
case, the green light will continue to flash even if a turn signal bulb burns out.
Therefore, you must regularly look at the front
and rear turn signal lights to be
sure they are working.
• Headlight Beam Changer -With the headlights on, pull the lever toward you until you hear a click, then release it. The lights will change from Iow­
beam to high-beam or from high-beam to low-beam. When the high-beams
are
on, a light will appear on the instrument panel.
HEADLIGHT BEAM CHANGER
(HEADLIGHTS ON)
PULL LEVER
TOWARD YOU
• Standard Windshield Wiper -The standard Windshield wiper system
con
ols are on the band marked "WIPER" on the turn signal lever.
• For a single wiping cycle, turn the band toward you. Hold it there until
the wipers begin
Wiping, then release.it. The wipers will stop after one
cycle. For several cycles, hold the band in place as long as needed.
• For steady wiping at low speed, turn the band away from you to the
first stop. For high-speed wiping, turn the band to the next stop. Turn
the band back to
"OFF" to turn off the wipers.
• Delay Windshield Wiper -The optional delay windshield wiper system lets you vary the wiper speed from a 16-second delay between sweeps up to
the normal
low and high speeds of the standard wiper.
• The Delay wipers work the same as the standard wipers, except for the
delay feature. To use the wipers with a delay between sweeps, turn the
band on the turn signal lever to
"ON."
• Turn the "Delay" band away from you to control the amount of delay. The
wipers will move more often the closer the band is to "LO." Turn it fully to
the first stop for steady wiping at
low speed.
• Windshield Washer -To spray washer fluid on the windshield, pUSh the "paddle" on top of the turn signal lever. (This will also turn on the low~ speed wipers.) The spray will continue as long as you hold in the paddle.
After using the windshield washer
on the standard wiper system, turn the band
back to "OFF" to turn off the wipers.
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Downloaded from www.Manualslib.com manuals search engine 4. Apply the regular brakes and shift into the proper gear. Release the
parking brake and drive oft.
IF ENGINE FAILS TO START AFTER NORMAL STARTING
PROCEDURE
1. If you tried the Cold or Warm Engine starting procedure and the engine still
does not start, push down the accelerator pedal to the floor and hold it
there while cranking the engine. This should clear the engine
~ II is flooded.
2. If the engine has been flooded with too much fuel, it may start to run but
not have enough power to keep running .
In that case, continue cranking
with the
accelerator pedal all the way to the floor until the engine clears itseW of excess gasoline and runs smoothly . (But, do not crank more than
15 seconds at a time or you could damage the starter .)
GaSOline Engine Block Heater
The optional gasoline engine block heater is designed to warm the block area
for improved cold weather starting.
II can also help reduce fuel consumption
when a cold engine is warming up.
To use
the block heater:
1 . Open the
hood. '~".
2. Unwrap the electrical cord which is stowed In the engine compartment.
(After using the block heater, be SUre to properly restow the cord , to help
keep it away from moving engine parts.)
3. Plug the cord into any three-prong, 11 O-voll outlet (normal household
current).
NOTICE: • the cord i, too ahort, use a ~avy·duty, three-prong extension corel Do not use an extension cord such .. you would uae for • t.np because the cord rnIIY
--Outside temperature, oil viscosity, etc. will affect how tong the block~ heater should remain plugged .in . Contact your authorized dealer for advice 'jot the
conditions in your area.
TRANSAXLE
DESCENDING A GRADE
CAunON: To reduce the risk of personaJ injUry. before going down 8 .steep or long Wade reduce speed and shift the transaxte -into second or low gear to help control your speed. (00 this with EITHER an automatic or manual transax)e.) Do not hold the brake ~I down too Iorig or too otten white going down • steep or long grade. This COUld ceu" the brakes to get hot and not work as well. As • result, the vehicle will not slow down at the usual r.t.~ Failure to u.ke these steps could r8l,,1t in. Iou of vehicle control.
DRIVING ON. SUPPERY SURFACES
While driving on a slippery surface avoid sudden acceleration, or engine
braking actions (due to shifting to a lower gear), which could cause the wheels
to skid . Skid correction is called for at these times.
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Downloaded from www.Manualslib.com manuals search engine ....rr -~
II'!
I~ ,
Automatic transaxle shift quadrants of all GM vehicles continue the uniform
sequence of
selector positions. Shift indicators are arranged with "P"(Park) position at one end, followed in sequence by "R"(Reverse), "N"(Neutral) and
the forward driving ranges. All automatic transaxles are equipped with a starter
safety switch designed to permit starting the engine
only when the transaxle selector is in the "P"(Park) or "N"(Neutral) position. For additional engine
braking eftect,
as sometimes needed in mountainous driving, place the
transaxle in an intermediate or low range.
Your automatic transaxle has a clutch-type torque converter. The clutch is
designed to engage when the
vehicle reaches a steady speed aibove 25 to 45 mph (40 to 72 km/h). When engaged, the clutch provides a direct connection
between the engine and the drive wheels. This direct connection allows for
more efticient operation of the transaxle and thereby
helps contribute to
improved
fuel economy.
With the clutch-type converter,
you may notice some operational differences
compared to open-type automatic transaxle equipped vehicles. When the
clutch engages, for example, you may notice what feels like an extra transaxle
shift Also, on occasion, you may feel certain incidental engine pulSi'tions in the
30 to 50 mph (50 to 80 km/h) range. This feel is similar to that sometimes
experienced in a manual transaxle equipped vehicle. In addition, when the
accelerator
pedal is released abruptly, you may feel a slight impulse before the
clutch disengages.
These conditions
are normal. They have no adverse effect on your vehicle and
do not indicate the need for repairs.
Notice
The following practices could result in automatic transaxle failure:
• Shifting between forward and reverse driving range while operating the
engine at high speed or heavy throttle, such as when the driving wheels
are on snow or ice--commonly called "rocking." (See the correct method
for
"rocking" a vehicle under "Freeing Vehicle from Sand, Mud, Snow or
Ice" in "In Case of Emergency," Section 3 of this manual.)
•
Shifting to "R"(Reverse) or any forward range while operating the engine
at high speed in "N"(Neutral) or "P"(Park).
•
Shifting to "P"(Park) while the vehicle wheels are still turning.
• Operating the transaxle at or near "stall condition" for more than 1 0 seconds at a time. ("Stall condition" is when the engine is running at high speed while the transaxle is in a driving range and the drive wheels aren't
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Downloaded from www.Manualslib.com manuals search engine For the best compromise between vehicle pertormance and fuel economy ,
upshift the transaxle as recommended in the chart.
Shift at the highest vehicle speed listed unless you have reached cruising
speed. (Cruising speed is a relatively steady speed whi ch includes slight variations in speed to allow for road andtrattic conditions.) For cruise , use the
highest gear for that speed.
MANUAL TRANSAXLE RECOMMENDED SH IFT SPEEDS IN MPH (Km/h) Engine$ & Accelera tion Shift S lllee! Crl.liM Shift S eed Trltn$ilxles 1 to 2 2to 3 3 to 4 4to 5 1102 2103 3104 4105 2 .0LUI E ng. Code P IS ,S 4. 20 ·25 "40 4-",,,", 124) (40) 164) (32401 (43.64) (M I9 ) 4.tOAxle 2.0L L4 EI1Q. Code P IS 26 4. 4S 20·25 27-40 35-45 5-Speed (24) (40) (64)
(72) 132·40) 143-64) (56-12) (MY7) 3.83 Axle
If vehicle speed drops below 20 mph (30 km/h) , or if the engine is not running .
smoothly , you should downshift to thE. next lowest gear. You may need to
downshift two or more gears to keep the engine running smoolhly or for
satisfactory performance .
Upshift Indicator Ught
H your vehicle has a manual transaxle. there may or may not be a "SHIFr" light · on the instrument panel. After the engine is warmed up, this light Will
corne on if you can get better fuel economy by shifting to the next higher gear
H conditions permit. !)est fuel economy can be achieved by acceleratingslQwly .
and shifting to the next higher gear when the "SHFT" light comes on.
Sale operation 01 the vehicle mayrsquire shifting differently lhan indicated by
the
"SHFT" light to adept to weather. rDild . or
affle conditions .. The ·"SHIFT '·
light should be ignored when downshifting or when hardaccelerallon Is required for satisfactory performance.
Downshifting one or more gears may be required to keep the engine .running
smoothly or
to maintain satisfactory performance ;
POWER STEERING
N the power steering assist system goes out because the engine has stopped
or the assist system has failed. the vehicle.can still be steered . However ; much greater effort Is needed . especially in sharp turns or at low speeds;
nL T STEERING WHEEL
The optional lilt steering wheel can be tilted up above normal position to
provide additional roorn for entrance and exit as
well as selected driving
positions
below normai height. The tilt control lever is located on the left side
of the steering column just behind the turn signal lever. To operate pull the
lever towards you and move the steering wheel to your· desired position then release the lever. This permits individual selection of Ihe mostcornfortable
positions for all driving cond itions . On longer trips the steering wheel position may be changed to help minimize tension and fatigue.
2-15

Downloaded from www.Manualslib.com manuals search engine When_ going up or down hills. it ~ ~ tor the vehk:1e to toM 011 to gain apHCI (.,.rticu"Y when towing I trailer), even though the Cruise Control is enpgecL • this happens while going up hin, merely depress the accelerator pedal to maintain the speed desired. If going down a hili steep enough to cau .. thl vehie'" to gain speed, depress the brake pedal •• which will both dl .. ngage the Cruise Control and help .lOw the vehicle. In addition, when going down a steep or lang grade . the transaxle shoUld be shifted into I lower gear to help control vehicte speed •• see "Descending A Grade " in "Starting and Operating," Section 2.
HORN
The horn on your vehicle is actuated by firmly pressing on the ped in the
center of the steering
wheel.
HAZARD WARNING FLASHER
The hazard warning flasher is covered in "In Case of Emergency," Section 3.
FLOOR CONTROLS
BRAKING SYSTEM
The regular braking system is designed for braking performance under a wide
range of driving cond~ions even when the vehicle is loaded to ~ lull rated
vehicle toad capacity .
CAUTION: Driving through water deep enough to wet brake components may cau .. the brakea nat to work .. welL -M a reaul, the vehIde wi. not aIow down .. the usu.I _, ond M may pull 10 "'" right Of ..... _ 0"'-""'11 to "'" _ tor _ .-.os,
-'1 "'" ...... lightly 10 check __ .... "-'" apply the blakes. At the .. me time ""' .. .... torw.rd apeed, with. plenty of clear apace ....... to the .,..,. II1CI to the sidea. Do this-unUl the brIkaI return to notmIt. Always do __ driving 1hrougII_ to help _ "'" _ oI ........ lnjuty.
Brake Warning lJg/rt
The brake system warning light is covered in the '.' lnstrumentPanel" section.
Vacuum Power Brakes
• the engine stops, do not pump the brakes. The system is designed to stop the vehicle with reserve power assist n the brake pedal is held dOwn. This
reserve is
greatly reduced each time you apply and release the brakes. II,
when you turn the atMring wheel during braking, the vehic:1e does not turn, don't push as hard on the brake pedal •.
Without power assist the vehicle can still be stopped by pushing much harder
on the brake
pedal. however. the stopping distance may be longer.
Brakes (Except ,Parking Brake)
H the brake pedaJ goes down farther than normal, ~ may be due to a lack of
adjustment of any rear drum
brakes. To find. out if this is the case. drive
backward and forward a few times. applying the brakes firmly when going in
each direction.
See your dealer n pedal height dOes not retum to normal, or there is a rapid
increase in pedal travel whether or not your vehicle has rear drum brakes. This
could be a sign of brake trOUble.
NOTICE: "FtidInsI the brake" by resting yow i0oi on thl brau pedal when you do not Intend 'to brake CIIf1 overhMI: the brIkM and ...... out the brake InInga and p..ts faster. , ThI. mIIy alSo dllNlge the brakes Mtd will wasta fuel.
2-18

Downloaded from www.Manualslib.com manuals search engine PARKING BRAKE
The parking brake lever is located between the seats .
• To set the parking brake, hold the brake pedal down while pulling the
parking brake
lever all the way up.
• To release the parking brake, hold the brake pedal down while pushing the
button in the tip of the brake
lever and lower the lever. The brake system
warning light is designed to remind you H the parking brake control is not fully released when the ignition is on. Never drive the vehicle with the
parking brake set as this will reduce rear brake effectiveness due to
overheating, shorten brake life, and may cause permanent damege, If
the parking brake does not hold the vehicle securely or does not fully release , see your dealer .
Torque Lock
The perking brake should be set first whenever leaving the driver's seat. If the vehicle is parked on a grade and the transaxle selector lever is placed in "P"
(Park) before the parking brake is set, the weight 01 the vehicle may exert so
much force on the parking pawl in the transaxle that it may be difficult to pull
selector lever out of "P" (Park). This condition Is called "torque lock." To
prevent this, the parking brake should be applied BEFORE moving the selector lever to "P" (Park).
When preparing to move the
Vehicle , the selector lever should be moved out of the "P" (Park) position BEFORE releasing the parking brake. It is good driving
practice to
set the parking brake first. then release the transaxle from "P" (Park), even on level surfaces .
n "torque lock" does oocur, it may be necessary to have another vehicle
nudge this vehicle uphill to take some of the pressure off the transaxle while
the driver pulls on the transaxle selector lever.
CLUTCH PEDAL
On models equipped with a manual transaxle a clutch pedal is used to engage
or disengage the clutch, thereby connecting or disconnecting the engine from
the transaxle and dliveline to the front wheels . When the pedal is fully
extended the clutch is engaged, driving the transaxle and the front wheels .
See "Clutch Adjustment in Section 5 of this manual.
2·19