CHEVROLET CAVALIER 1996 3.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine Electrical System
Add-on Electrical Equipment
NOTICE:
Don’t add anything electrical to your Chevrolet
unless you check with your dealer first. Some
electrical equipment can damage your vehicle and
the damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other
components from working
as they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your Chevrolet, see “Servicing
Your
Air Bag-Equipped Chevrolet” in the Index.
Headlamp Wiring
The headlamp wiring is protected by fuses. Should your
headlamps fail to function have your headlamp system
checked right away.
Windshield Wiper Fuse
The windshield wiper motor is protected by a circuit breaker
and a fuse.
If the motor overheats due to heavy snow, etc., the
wiper will stop until the moIor cools. If the overload is caused
by some electrical problem,
have it fixed.
Power Windows and Other Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and closes,
protecting the circuit until the problem
is fixed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of damage caused by electrical problems.
Look at the silver-colored band inside the fuse.
If the band
is broken or melted, replace the fuse. Be sure you replace
a bad fuse with a new one of the identical
size and rating.
If you ever have a problem on the road and don’t have a
spare fuse, you can borrow one that has the same
amperage. Just pick some feature of your vehicle that
you can get along without -- like the radio or cigarette
lighter
-- and use its fuse if it is the correct amperage.
Replace
it as soon as you can.
There are two fuse blocks in your vehicle: the
instrument panel fuse block and the engine compartment
fuse block.
6-53

Downloaded from www.Manualslib.com manuals search engine Instrument Panel Fuse Block
The fuse panel is located under the left end of the
instrument panel.
To open, push the tab on the access
door to the left and pull the door forward. Make sure
to
insert the tabs when replacing the cover.
TURN -B/U ERLS ALARM PCM/IGN IGN
F/P - INJ AIR BAG CRUISE
Fuse Usage
TURN-B/U Exterior Lamps, Back-up Lamps
F/P-INJ Fuel Pump,
Fuel Injectors
CLUSTER Instrument Cluster, Anti-Lock Brake System
CLS/PCM
RR
DFOG
02 HTR Instrument Cluster, Powertrain
Control Module, Daytime
Running Lamps
Rear Window Defogger Multiport Fuel Injection
6-54

Downloaded from www.Manualslib.com manuals search engine Fuse Usage
WIPER Windshield Wipers, Windshield Washers
ERLS Automatic Transaxle,
Brake-Transaxle Shift Interlock,
A/C Compressor, Cruise Control, Multiport Fuel Injection
AIR BAG Supplemental Inflatable Restraint
EXT LAMP Exterior Lamps, Instrument Panel
PWR ACC Power Door Locks, Convertible System
Lights
Top (Convertible Model)
HVAC
RADIO ALARM
CRUISE Heater and
A/C Control,
Anti-Lock Brake System, Engine Cooling Fan (2.2L Engine),
Engine Vent Heater
(2.4L Engine)
Radio, Remote Keyless Entry
Alarm Module
- Interior Lamps,
Warning Chimes
Cruise Control
Fuse
L HDLP
CIG
INST LPS
STOP/HAZ
PWR
WINDOW
PCM/IGN
INT LAMP
FOG LAMP
IGN
R HDLP
Usage
Left Headlamp
Cigarette Lighter,
Horn, Interior
Lamps, Diagnostic Connector
Instrument Panel Lights, Warning Chimes
Exterior Lamps, Anti-Lock Brake
System, Cruise Control
Power Windows, Power
Sunroof,
Convertible Top Controls (Convertible Model) (Circuit
Breaker)
Powertrain Control Module
Alarm Module: Illuminated Entry,
Warning Chimes, Overhead
Lamps, Mapmeading Lamps,
Glove Box Lamp,
Trunk Lamp,
Radio, Power Mirrors, Remote
Keyless Entry
Fog Lamps (2-24 Only)
Engine Ignition
Right Headlamp
6-55

Downloaded from www.Manualslib.com manuals search engine Engine Compartment Fuse Block
J
The engine compartment fuse block is located on the
driver’s side of the engine compartment. Lift off the cover
to check the fuses.
Fuse
IGN
BATT
1
BATT 2
ABS
Usage
Ignition Switch Circuits
Power ACC/Stoplamp Circuits Lighting Circuits
Electronic Variable Orifice
Steering, Anti-Lock Brake System
COOLING
FAN Engine Cooling Fan
BLO Heater and A/C Blower
PCM Powertrain Control Module
A/C A/C Compressor
(2.4L Engine)
ABS/EVO Anti-Lock Brake System
6-56

Downloaded from www.Manualslib.com manuals search engine Replacement Bulbs
OUTSIDE LAMPS BULB
Back-up Lamps ......................... 3057
Front Parkingnurn Signal Lamps
Base Model
........................... 3357
2-24Model
......................... 3357NA
Inside
................................ 1141
Outside
............................... 912
Highbow Beam
...................... 9005/6
Center High-Mount Stoplamp
Halogen Headlamps
Front Sidemarker Lamps
................... 194
Rear Sidemarker Lamps
.................... 194
Stop/Tail/Turn Signal Lamps
............... 3057
Stop/Turn Signal Lamps (Sedan)
............ 3057
Trunk Lamp
............................. 906
License
.................................. 194
Fog Lamps (2-24) ....................... 881X
INSIDE LAMPS BULB
Dome Lamp Front
................................. 168
Rear
.................................. 194
Reading Lamp (If Equipped)
............... 2 12-2
Rear Courtesy Lamp (If Equipped)
........... 563
Heater and
A/C Control ..................... 74
High-Beam Indicator
...................... 194
GloveBox
.............................. 194

Downloaded from www.Manualslib.com manuals search engine Capacities and Specifications
Engine Crankcase .....................................
Automatic Transaxle (4-Speed Automatic Transaxle Not Owner Serviceable)
Pan Removal and Replacement ..........................
After Complete Overhaul ...............................
When draining or replacing torque converter, more fluid may be needed.
Complete Drain and Refill ..............................
2.2L ...............................................
Manual Transaxle
Cooling System
2.4L ...............................................
Refrigerant (R-l34a), Air Conditioning ...................
FuelTank ............................................
Tire Pressures, Sizes ...................................
WheelNutTorque .....................................
Windshield Wiper Blade (Sheppard’s Hook Type)
LeftSide ............................................
Rightside ...........................................
4.0 quarts (3.8 L)
4.0 quarts (3.8 L)
6.9 quarts (6.6 L)
2.0 quarts (1.9 L)
10.3 quarts (9.8 L)
10.7 quarts (10.1 L)
See refrigerant charge label under hood.
15.2 gallons (57.5 L)
See Tire-Loading Information
label on driver’s door.
100 lb-ft
(140 N-m)
22 inches (56 cm)
17 inches (43 cm)
NOTE: AU capacities are approximate. When adding, be sure to fiil to the appropriate level, as recommended in this manual.
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same. If the air\
conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not sure, ask your Chevrolet dealer.
6-58

Downloaded from www.Manualslib.com manuals search engine 2.2L Engine Specifications
VIN Engine Code ........................
Type ..................................
Horsepower ............................
Firing Order ............................
Thermostat Temperature ..................
2.4L Engine Specifications
VIN Engine Code ........................
Type ..................................
Horsepower ............................
Firing Order ............................
Thermostat Temperature ..............
4
14
120
1-3-4-2
195°F (91°C)
T
14
150
1-3-4-2
180°F (82°C)
, 6.59

Downloaded from www.Manualslib.com manuals search engine Normal Maintenance Replacement
Parts
Air Cleaner Element
2.2L ...................... AC Type A-1172C
2.4L
...................... AC Type A-1172C
2.2L
......................... AC Type PF-47
2.4L
......................... AC Type PF-44
2.2L
...................... AC Type CV-900C
Engine Oil Filter
PCV Valve
2.4L .................................. N/A
Spark Plugs
2.2L ........................ AC Type 41 -928
2.4L ........................ AC Type 41-910
Gap: 1.52 mm (0.060
inch)
Gap: 1.52 mm (0.060 inch)
Dimensions
Length
Coupe
................ 180.3 inches (458.0 cm)
Sedan
................. 180.3 inches (458.0 cm)
Convertible
............ 180.3 inches (458.0 cm)
Dimensions (Continued)
Width
Coupe
................. 75.4 inches (191.6 cm)
Sedan
.................. 75.4 inches (191.6 cm)
Convertible
............. 75.4 inches (19 1.6 cm)
Coupe
................. 53.2 inches (135.1 cm)
Sedan
.................. 54.9 inches (139.4 cm)
Height
Convertible
............. 53.9 inches ( 136.9 cm)
Wheelbase Coupe
................. 104.1 inches (264.4 cm)
Sedan
................. 104.1 inches (264.4 cm)
Convertible
............ 104.1 inches (264.4 cm)
Coupe
................. 57.6 inches (146.2 cm)
Sedan
.................. 57.6 inches (146.2 cm)
Convertible
............. 57.6 inches (146.2 cm)
Coupe
................. 56.8 inches (144.2 cm)
Sedan
.................. 56.8 inches (144.2 cm)
convertible
............. 56.8 inches (144.2 cm)
Front Tread
Rear Tread
6-60

Downloaded from www.Manualslib.com manuals search engine 0 Section 7 Maintenance Schedule
I
I
IMPORTANT.
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE AS
RECOMMENDED
This section covers the maintenance required for your
Chevrolet. Your vehicle needs these services to retain its
safety, dependability and emission control performance.'
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
affect the quality
of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in
good
condition, please maintain your vehicle properly.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet,
or your
Chevrolet dealer for details.
7-1

Downloaded from www.Manualslib.com manuals search engine How This Section is Organized
The remainder of this section is divided into five parts:
‘(Part A: Scheduled Maintenance Services” shows
what to have done and how often. Some of these
services can be complex,
so unless you are technically
qualified and have the necessary equipment,
you should
let your dealer’s service department
or another qualified
service center do these jobs.
I
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you can
be seriously injured.
Do your own maintenance
work only if you have the required know-how
and the proper tools and equipment
for the job.
If you have any doubt, have a qualified
technician
do the work.
If you are skilled enough to do some work on your
vehicle, you will probably want to get the service
information
GM publishes. See “Service and Owner
Publications” in the Index.
“Part B: Owner Checks and Services” tells you what
should be checked whenever
you stop for fuel. It also
explains what you can easily do
to help keep your
vehicle in good condition.
“Part C: Periodic Maintenance Inspections” explains
important inspections that your Chevrolet dealer’s
service department or another qualified service center
should perform.
“Part D: Recommended Fluids and Lubricants” lists
some products
GM recommends to help keep your
vehicle properly maintained. These products, or their
equivalents, should be used whether you do the work
yourself or have it done.
“Part E: Maintenance Record” provides a place
for you to record the maintenance performed
on your
vehicle. Whenever any maintenance is performed, be
sure to write it down in this part. This will help
you
determine when your next maintenance should be done.
In addition, it is a good idea to keep your maintenance
receipts. They may be needed
to qualify your vehicle for
warranty repairs.