light CHEVROLET CAVALIER 1996 3.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine Don’t use any of these unless this manual says you can.
In many uses, these will damage your vehicle:
0 . Alcohol
Laundry Soap
0 Bleach
Reducing Agents
Cleaning the Inside of Your Chevrolet
Use a vacuum cleaner often to get rid of dust and loose
dirt. Wipe vinyl or leather with a clean, damp cloth.
Your Chevrolet dealer has two
GM cleaners, a
solvent-type spot lifter and a foam-type powdered
cleaner. They will clean normal spots and stains very
well. Do not use them on vinyl or leather.
Here
are some cleaning tips:
0 Always read the instructions on the cleaner label.
Clean up stains as soon as you can -- before they set.
Use a clean cloth or sponge, and change to a
clean area often. A soft brush may be used if stains
are stubborn.
0 Use solvent-type cleaners in a well-ventilated area
0 If a ring forms after spot cleaning, clean the entire
only.
If you use them, don’t saturate the stained
area.
area immediately or it will set.
Using Foam-Type Cleaner on Fabric
0 Vacuum and brush the area to remove any loose dirt.
0 Always clean a whole trim panel or section. Mask
0 Mix Multi-Purpose Powdered Cleaner following the
surrounding
trim along stitch or welt lines.
directions on the container label.
0 Use suds only and apply with a clean sponge.
0 Don’t saturate the material.
0 Don’t rub it roughly.
As soon as you’ve cleaned the section, use a sponge
to remove the suds.
0 Rinse the section with a clean, wet sponge.
0 Wipe off what’s left with a slightly damp paper towel
0 Then dry it immediately with a blow dryer.
0 Wipe with a clean cloth.
or cloth.
6-44

Downloaded from www.Manualslib.com manuals search engine Using Solvent-Type Cleaner on Fabric
First, see if you have to use solvent-type cleaner at all.
Some spots and stains will clean
off better with just
water and mild soap.
If you need to use a solvent:
Gently scrape excess soil from the trim material with
a clean, dull knife or scraper. Use very little cleaner,
light pressure and clean cloths (preferably
cheesecloth). Cleaning should start at the outside of
the stain, “feathering” toward the center. Keep
changing to a clean section of the cloth.
When you clean a stain from fabric, immediately
dry the area with a blow dryer
to help prevent a
cleaning ring.
Fabric Protection
Your Chevrolet has upholstery that has been treated with
Scotchgard” Fabric Protector, a
3M product. It protects
fabrics by repelling oil and water, which are the carriers
of most stains. Even with this protection, you still need
to clean your upholstery often to keep it looking new.
Further information on cleaning is available by calling
1-800-433-3296 (in Minnesota, 1-800-642-6 167).
Special Cleaning Problems
Greasy or Oily Stains
Stains caused by grease, oil, butter, margarine, shoe
polish, coffee with cream, chewing gum, cosmetic creams, vegetable oils, wax crayon, tar and asphalt
can
be removed as follows:
0 Carefully scrape off excess stain.
Follow the solvent-type instructions described
earlier.
Shoe polish, wax crayon, tar and asphalt will stain
if left on
a vehicle’s seat fabric. They should be
removed as soon as possible. Be careful, because
the cleaner will dissolve them and may cause them
to spread.
Non-Greasy Stains
Stains caused by catsup, coffee (black), egg, fruit, fruit
juice, milk, soft drinks, wine, vomit, urine and blood can
be removed as follows:
Carefully scrape off excess stain, then sponge the
soiled area with cool water.
If a stain remains, follow the foam-type instructions
described earlier.
6-45

Downloaded from www.Manualslib.com manuals search engine 0 If an odor lingers after cleaning vomit or urine,
treat the area with a waterbaking soda solution:
1 teaspoon (5 ml) of baking soda to 1 cup (250 ml)
of lukewarm water.
0 If needed, clean lightly with solvent-type cleaner.
Combination Stains
Stains caused by candy, ice cream, mayonnaise, chili
sauce and unknown stains can
be removed as follows:
0 Carefully scrape off excess stain, then clean with
0 If a stain remains, clean it with solvent-type cleaner.
cool water and allow to dry.
Cleaning Vinyl
Use warm water and
a clean cloth.
Rub with a clean, damp cloth to remove dirt. You
may have to do it more than once. .
0 Things like tar, asphalt and shoe polish will stain if
you don’t get them off quickly. Use a clean cloth and
a
GM VinylLeather Cleaner or equivalent product.
Cleaning the Top of the Instrument Panel
Use only mild soap and water to clean the top surfaces
of the instrument panel. Sprays containing silicones or
waxes may cause annoying reflections in the windshield
and even make it difficult to see through the windshield
under certain conditions.
Care of Safety Belts
Keep belts clean and dry.
I A CAUTION: I
Do not bleach or dye safety belts. If you do, it
may severely weaken them.
In a crash they
might not be able to provide adequate protection.
Clean safety belts only with mild soap and
lukewarm water.

Downloaded from www.Manualslib.com manuals search engine soft, clean chamois or a 100% cotton towel to avoid
surface scratches and water spotting.
High pressure
car washes may cause water to enter
your vehicle.
Finish Care
Occasional waxing or mild polishing of your Chevrolet
by hand may
be necessary to remove residue from the
paint finish. You can get GM-approved cleaning
products from your dealer.
(See “Appearance Care and
Materials” in the Index.)
Your Chevrolet has
a “basecoat/clearcoat” paint finish.
The clearcoat gives more depth and gloss to the colored
basecoat. Always use waxes and polishes that
are
non-abrasive and made for a basecoat/clearcoat paint finish.
NOTICE:
Machine compounding or aggressive polishing on
a basecoatklearcoat paint finish may dull the
finish
or leave swirl marks.
Foreign materials such as calcium chloride and other
salts, ice melting agents, road oil and tar, tree sap, bird
droppings, chemicals from industrial chimneys,
etc. can
damage your vehicle’s finish if they remain on painted
surfaces. Wash the vehicle as soon as possible. If
necessary,
use non-abrasive cleaners that are marked
safe for painted surfaces to remove foreign matter.
Exterior painted surfaces are subject
to aging, weather
and chemical fallout that can take their toll over a period
of
years. You can help to keep the paint finish looking
new by keeping your Chevrolet garaged or covered
whenever possible.
Cleaning Your Convertible Top
Your convertible top should be cleaned often. If you use
an automatic car wash, use one with water jets and
hanging cloths. High pressure car washes may cause
water
to enter your vehicle.
When you hand wash the top, do it in partial shade. Use
a mild soap, lukewarm wat.er and a soft sponge.
A
chamois or cloth may leave lint on the top, and a brush
can chafe the threads in the top fabric. Don’t use
detergents, harsh cleaners, solvents or bleaching agents.
When you clean
the top, put one hand under it to
support it. Wet the entire vehicle and wash the top
evenly to avoid spots or rings. Let the soap remain on
the fabric for a few minutes. When the top is really dirty,
use a mild foam-type cleaner. Thoroughly rinse the
entire vehicle, then
let the top dry in direct sunlight.
6-48

Downloaded from www.Manualslib.com manuals search engine Electrical System
Add-on Electrical Equipment
NOTICE:
Don’t add anything electrical to your Chevrolet
unless you check with your dealer first. Some
electrical equipment can damage your vehicle and
the damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other
components from working
as they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your Chevrolet, see “Servicing
Your
Air Bag-Equipped Chevrolet” in the Index.
Headlamp Wiring
The headlamp wiring is protected by fuses. Should your
headlamps fail to function have your headlamp system
checked right away.
Windshield Wiper Fuse
The windshield wiper motor is protected by a circuit breaker
and a fuse.
If the motor overheats due to heavy snow, etc., the
wiper will stop until the moIor cools. If the overload is caused
by some electrical problem,
have it fixed.
Power Windows and Other Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and closes,
protecting the circuit until the problem
is fixed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of damage caused by electrical problems.
Look at the silver-colored band inside the fuse.
If the band
is broken or melted, replace the fuse. Be sure you replace
a bad fuse with a new one of the identical
size and rating.
If you ever have a problem on the road and don’t have a
spare fuse, you can borrow one that has the same
amperage. Just pick some feature of your vehicle that
you can get along without -- like the radio or cigarette
lighter
-- and use its fuse if it is the correct amperage.
Replace
it as soon as you can.
There are two fuse blocks in your vehicle: the
instrument panel fuse block and the engine compartment
fuse block.
6-53

Downloaded from www.Manualslib.com manuals search engine Fuse Usage
WIPER Windshield Wipers, Windshield Washers
ERLS Automatic Transaxle,
Brake-Transaxle Shift Interlock,
A/C Compressor, Cruise Control, Multiport Fuel Injection
AIR BAG Supplemental Inflatable Restraint
EXT LAMP Exterior Lamps, Instrument Panel
PWR ACC Power Door Locks, Convertible System
Lights
Top (Convertible Model)
HVAC
RADIO ALARM
CRUISE Heater and
A/C Control,
Anti-Lock Brake System, Engine Cooling Fan (2.2L Engine),
Engine Vent Heater
(2.4L Engine)
Radio, Remote Keyless Entry
Alarm Module
- Interior Lamps,
Warning Chimes
Cruise Control
Fuse
L HDLP
CIG
INST LPS
STOP/HAZ
PWR
WINDOW
PCM/IGN
INT LAMP
FOG LAMP
IGN
R HDLP
Usage
Left Headlamp
Cigarette Lighter,
Horn, Interior
Lamps, Diagnostic Connector
Instrument Panel Lights, Warning Chimes
Exterior Lamps, Anti-Lock Brake
System, Cruise Control
Power Windows, Power
Sunroof,
Convertible Top Controls (Convertible Model) (Circuit
Breaker)
Powertrain Control Module
Alarm Module: Illuminated Entry,
Warning Chimes, Overhead
Lamps, Mapmeading Lamps,
Glove Box Lamp,
Trunk Lamp,
Radio, Power Mirrors, Remote
Keyless Entry
Fog Lamps (2-24 Only)
Engine Ignition
Right Headlamp
6-55

Downloaded from www.Manualslib.com manuals search engine Engine Compartment Fuse Block
J
The engine compartment fuse block is located on the
driver’s side of the engine compartment. Lift off the cover
to check the fuses.
Fuse
IGN
BATT
1
BATT 2
ABS
Usage
Ignition Switch Circuits
Power ACC/Stoplamp Circuits Lighting Circuits
Electronic Variable Orifice
Steering, Anti-Lock Brake System
COOLING
FAN Engine Cooling Fan
BLO Heater and A/C Blower
PCM Powertrain Control Module
A/C A/C Compressor
(2.4L Engine)
ABS/EVO Anti-Lock Brake System
6-56

Downloaded from www.Manualslib.com manuals search engine Part B: Owner Checks and Services
Listed below are owner checks and services which
should be performed at the intervals specified to help
ensure the safety, dependability and emission control
perfoJmance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your vehicle,
make sure they are the proper ones, as shown in
Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
pe$orrn these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if necessary.
See ‘Engine Oil”
in the Index for further details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant mix if necessary. See “Engine Coolant” in the
Index for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer tank and add the proper fluid if necessary.
See “Windshield Washer Fluid” in the Index
for further details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures. See
“Tires” in the Index for further details.
Cassette Deck Service
Clean cassette deck. Cleaning should be done every
50 hours of tape play. See “Audio Systems” in the
Index for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts.
If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag covers, and
have them repaired or replaced. (The
air bag system
does not need regular maintenance.)
7-38

Downloaded from www.Manualslib.com manuals search engine 0 FREE Locksmith/Key Service (when keys are lost
on the road or locked inside)
0 FREE Flat Tire Service (spare installed on the road)
FREE Jump Start (at home or on the road)
FREE Fuel Delivery ($5 of fuel delivered on
Chevrolet/Geo offers Courtesy Transportation for
customers needing warranty service. Courtesy
Transportation will be offered in conjunction with the
coverage provided by the BUMPER-TO-BUMPER
New Vehicle Limited Warranty to eligible purchasers of
1996 Chevrolet/Geo passenger car and light duty trucks.
(Please see your selling dealer for details.)
Note:
Courtesy Care is available to Retail and
Retail Lease Customers operating 1996 and
newer Chevrolet/Geo vehicles for a period of
36 months/36,000 miles (60,000 km), whichever occurs
first. All
Courtesy Care services must be pre-arranged
by Chevrolet Roadside or Dealer Service Management. the road)
Basic Care and Courtesy Care are not part
of or
included in the coverage provided by the New Vehicle
Limited Warranty. Chevrolet reserves the right to
modify or discontinue
Basic Care and Courtesy Care
at any time. For complete program details, see your Chevrolet/Geo
dealer to obtain a Roadside Assistance Center brochure.
The Roadside Assistance Center uses companies that
will provide you with quality and priority service. When
roadside services are required, our advisors will explain any payment obligations that may be incurred for
utilizing outside services.
For prompt assistance when calling, please have the following available to give to the advisor:
0 Vehicle Identification Number
0 License plate number
0 Vehicle color
Vehicle location
Telephone number where you can be reached
0 Vehicle mileage
0 Description of problem
Please refer to the Roadside Assistance brochure inside
your owner information portfolio for full program
details.
8-5

Downloaded from www.Manualslib.com manuals search engine Canadian Roadside Assistance
Vehicles purchased in Canada have an extensive
Roadside Assistance program accessible from anywhere in Canada or the United States. Please refer to the
separate brochure provided by the dealer or call
1-800-268-6800 for emergency services.
Courtesy Transportation
Chevrolet/Geo offers Courtesy Transportation for
customers needing warranty service. Courtesy
Transportation will be offered in conjunction with the
coverage provided by the BUMPER-TO-BUMPER
New Vehicle Limited Warranty to retail purchasers
of
1996 Chevrolet/Geo passenger cars and light duty trucks
(please see your selling dealer for details).
Courtesy Transportation includes:
One way shuttle ride for any warranty repair
completed during the same day.
0 Up to $30 maximum daily vehicle rental allowance
for any overnight warranty repair up to
5 days, OR
Up to $30 maximum daily cab, bus, or other
transportation allowance in lieu of rental for any
overnight warranty repair up to
5 days, OR
Up to $10 daily fuel allowance for rides provided by
another person (ie., friend, neighbor, etc.)
in lieu of
rental for any Overnight warranty repair up to
5 days.
Note: All Courtesy Transportation arrangements will
be administered by your Chevrolet/Geo dealer
service management. Claim amounts should reflect
all actual costs.
0 Chevrolet/Geo Courtesy Transportation is not part of
the BUMPER-TO-BUMPER New Vehicle Limited
Warranty. Chevrolet/Geo reserves the right to make
any changes or discontinue Courtesy Transportation
at any time without notification.
For additional program details, contact your
Chevrolet/Geo dealer.
In Canada, please consult your GM dealer for
information on Courtesy Transportation.
Some state insurance regulations make it impractical to
rent vehicles to people under 21 years
of age. If you are
under
21 and have difficulty renting a vehicle, Chevrolet
will reimburse you, up to $30/day, for documented
transportation you receive.
For warranty repairs during the Complete Vehicle Coverage period in the New Vehicle Limited Warranty,
interim transportation may be available under the
Courtesy Transportation Program. Please consult your
dealer for details. The Roadside Assistance program is
available only in the United States and Canada.