engine CHEVROLET CLASSIC 2004 Owners Manual

Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
The parking brake is self-adjusting and no manual
adjustment is required. You may need to have your
brakes inspected more often if your driving habits
or conditions result in frequent braking.
6-21

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number or specification may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM Standard
GM6094M and displays the
American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-19.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Usage Fluid/Lubricant
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 109435474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
6-22

Vehicle Data Collection and Event
Data Records
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash or near crash
event by computer systems commonly called event data
recorders (EDR).
In a crash or near crash event, computer systems, such
as the Airbag Sensing and Diagnostic Module (SDM) in
your vehicle may record information about the condition
of the vehicle and how it was operated, such as engine
speed, brake applications, throttle position, vehicle
speed, seat belt usage, airbag readiness, airbag
performance data, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.To read this information, special equipment is needed
and access to the vehicle or the SDM is required.
GM will not access information about a crash event or
share it with others other than•with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
•in response to an official request of police or similar
government office,
•as part of GM’s defense of litigation through the
discovery process, or
•as required by law.
In addition, once GM collects or receives data, GM may
•use the data for GM research needs,
•make it available for research where appropriate
confidentiality is to be maintained and need is
shown, or
•share summary data which is not tied to a specific
vehicle with non-GM organizations for research
purposes.
Others, such as law enforcement, may have access to
the special equipment that can read the information
if they have access to the vehicle or SDM.
If your vehicle is equipped with OnStar, please check
the OnStar subscription service agreement or manual for
information on its operations and data collection.
7-10

Reporting Safety Defects
Reporting Safety Defects to the
United States Government
If you believe that your vehicle has a defect which could
cause a crash or could cause injury or death, you
should immediately inform the National Highway Traffic
Safety Administration (NHTSA), in addition to notifying
General Motors.
If NHTSA receives similar complaints, it may open an
investigation, and if it finds that a safety defect exists in
a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in
individual problems between you, your dealer or
General Motors.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA in a situation like this, we
certainly hope you’ll notify us. Please call us at
1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
7-11

A
Accessory Power Outlets.................................3-16
Adding Washer Fluid.......................................5-33
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-89
Adjusting the Speakers (Balance/Fade)......3-40, 3-45
Air Bag
Readiness Light..........................................3-26
Air Bag System, Supplemental Restraint
System (SRS).............................................1-56
Air Cleaner/Filter, Engine.................................5-17
Airbag Sensing and Diagnostic Module (SDM)....7-10
AM ...............................................................3-54
Antenna, Fixed Mast.......................................3-56
Anti-lock Brake System (ABS)............................ 4-6
Anti-Lock Brake System Warning Light...............3-28
Appearance Care............................................5-80
Care of Safety Belts....................................5-83
Chemical Paint Spotting...............................5-86
Cleaning the Inside of Your Vehicle................5-80
Cleaning the Outside of Your Vehicle..............5-83
Finish Damage............................................5-85
Sheet Metal Damage...................................5-85
Underbody Maintenance...............................5-86
Vehicle Care/Appearance Materials................5-86
Weatherstrips..............................................5-83
Ashtrays........................................................3-17Audio System(s).............................................3-36
Care of Your Cassette Tape Player................3-55
Care of Your CD Player...............................3-56
Care of Your CDs........................................3-56
Chime Level Adjustment...............................3-56
Fixed Mast Antenna.....................................3-56
Radio with Cassette and CD.........................3-43
Radio with CD............................................3-38
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-37
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-37
Theft-Deterrent Feature................................3-54
Understanding Radio Reception.....................3-54
Automatic Headlamp System............................3-13
Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-20
Automatic Transaxle Inspection.........................6-17
Automatic Transaxle Shift Lock Control System
Check........................................................6-18
B
Backing Up....................................................4-42
Battery..........................................................5-38
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-16
Before Leaving on a Long Trip.........................4-20
1

Body Lubrication Service..................................6-17
Brake
Parking......................................................2-23
System Inspection.......................................6-21
System Warning Light..................................3-27
Brake Adjustment............................................5-37
Brake Fluid....................................................5-34
Brake Pedal Travel.........................................5-37
Brake Wear...................................................5-36
Brakes..........................................................5-34
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-16
Bulb Replacement...........................................5-45
Center High-Mounted Stoplamp (CHMSL)........5-47
Front Turn Signal Lamps..............................5-47
Halogen Bulbs............................................5-45
Headlamps.................................................5-45
Replacement Bulbs......................................5-50
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-48
Buying New Tires...........................................5-62
C
California Fuel.................................................. 5-5
Capacities and Specifications............................5-95
Carbon Monoxide...................4-23, 4-38, 2-11, 2-27Care of
Safety Belts................................................5-83
Your Cassette Tape Player............................3-55
Your CD Player...........................................3-56
Your CDs ...................................................3-56
Cassette Tape Messages.................................3-50
Cassette Tape Player Service...........................6-16
CD Adapter Kits.............................................3-51
CD Messages........................................3-42, 3-53
Center Console Storage Area...........................2-31
Center High-Mounted Stoplamp (CHMSL)...........5-47
Center Rear Passenger Position, Safety Belts.....1-27
Chains, Tires..................................................5-66
Charging System Light....................................3-27
Check Engine Light.........................................3-30
Checking Coolant............................................5-21
Checking Engine Oil........................................5-13
Checking Your Restraint Systems......................1-62
Chemical Paint Spotting...................................5-86
Child Restraints
Child Restraint Systems...............................1-39
Infants and Young Children...........................1-35
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-45
Older Children.............................................1-32
Securing a Child Restraint Designed for the
LATCH System........................................1-48
Securing a Child Restraint in a Center Rear
Seat Position...........................................1-50
2

Child Restraints (cont.)
Securing a Child Restraint in a Rear Outside
Seat Position...........................................1-48
Securing a Child Restraint in the Right Front
Seat Position...........................................1-52
Top Strap...................................................1-43
Top Strap Anchor Location............................1-45
Where to Put the Restraint...........................1-42
Chime Level Adjustment..................................3-56
Cigarette Lighter.............................................3-17
Cleaning
Inside of Your Vehicle..................................5-80
Outside of Your Vehicle................................5-83
Underbody Maintenance...............................5-86
Weatherstrips..............................................5-83
Cleaning Aluminum Wheels..............................5-85
Cleaning Exterior Lamps/Lenses.......................5-84
Cleaning Fabric/Carpet....................................5-80
Cleaning Glass Surfaces..................................5-82
Cleaning Interior Plastic Components.................5-82
Cleaning Leather............................................5-82
Cleaning the Top of the Instrument Panel...........5-82
Cleaning Tires................................................5-85
Cleaning Vinyl................................................5-82
Cleaning Windshield and Wiper Blades..............5-84
Climate Control System...................................3-18
Outlet Adjustment........................................3-21Compact Spare Tire........................................5-79
Control of a Vehicle.......................................... 4-5
Coolant
Engine Temperature Gage............................3-29
Heater, Engine............................................2-19
Low Warning Light.......................................3-29
Surge Tank Pressure Cap.............................5-22
Cooling System..............................................5-25
Cruise Control................................................3-10
Cupholder(s)..................................................2-31
Current and Past Model Order Forms................7-12
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General Motors.......7-11
Reporting Safety Defects to the United States
Government............................................7-11
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
Customizing the Automatic Door Locks................ 2-9
3

D
Daytime Running Lamps (DRL).........................3-13
Defensive Driving............................................. 4-2
Defogging and Defrosting.................................3-20
Delayed Headlamps........................................3-14
Delayed Locking............................................... 2-8
Dinghy Towing................................................4-30
Doing Your Own Service Work........................... 5-3
Dolly Towing..................................................4-32
Dome Lamp...................................................3-15
Door
Ajar Light...................................................3-34
Delayed Locking........................................... 2-8
Door Ajar Reminder....................................... 2-8
Locks.......................................................... 2-7
Power Door Locks......................................... 2-8
Programmable Automatic Door Locks............... 2-9
Rear Door Security Locks.............................2-10
Driver
Position, Safety Belt.....................................1-14
Six-Way Power Seat...................................... 1-3
Driving
At Night.....................................................4-14
City...........................................................4-18
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-19Driving (cont.)
Hill and Mountain Roads..............................4-22
In Rain and on Wet Roads...........................4-15
Winter........................................................4-23
Driving On Grades..........................................4-43
Driving on Snow or Ice....................................4-24
Driving Through Deep Standing Water...............4-17
Driving Through Flowing Water.........................4-17
Driving with a Trailer.......................................4-42
E
Electrical System
Add-On Equipment......................................5-89
Fuses and Circuit Breakers...........................5-90
Headlamp Wiring.........................................5-89
Power Windows and Other Power Options......5-89
Windshield Wiper Fuses...............................5-89
Emergency Trunk Release Handle.....................2-12
Emissions Inspection and Maintenance
Programs...................................................3-32
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-38
Check and Service Engine Soon Light............3-30
Coolant......................................................5-19
Coolant Heater............................................2-19
4

Engine (cont.)
Coolant Temperature Gage...........................3-29
Cooling System Inspection............................6-21
Engine Compartment Overview......................5-12
Exhaust.....................................................2-27
Oil .............................................................5-13
Overheating................................................5-22
Starting......................................................2-18
Engine Compartment Fuse Block......................5-93
Engine Coolant Level Check.............................6-16
Engine Cooling When Trailer Towing..................4-44
Engine Oil Additives........................................5-16
Engine Oil Level Check...................................6-16
Entry/Exit Lighting...........................................3-15
Event Data Records (EDR)..............................7-10
Express-Down Window....................................2-15
Extender, Safety Belt.......................................1-31
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-17
Finding a Station....................................3-38, 3-44
Finding Program Type (PTY) Stations................3-46
Finish Care....................................................5-84Finish Damage...............................................5-85
Fixed Mast Antenna........................................3-56
Flash-to-Pass Feature....................................... 3-8
Flat Tire........................................................5-67
Flat Tire, Changing.........................................5-68
Fluid
Automatic Transaxle.....................................5-19
Power Steering...........................................5-31
Windshield Washer......................................5-32
FM ...............................................................3-54
Folding the Seatback........................................ 1-6
Following Distance..........................................4-42
Footnotes................................................6-7, 6-12
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-35
Gasoline Octane........................................... 5-4
Gasoline Specifications.................................. 5-5
System Inspection.......................................6-20
Fuses
Fuses and Circuit Breakers...........................5-90
Windshield Wiper.........................................5-89
5

G
Gage
Engine Coolant Temperature.........................3-29
Fuel..........................................................3-35
Speedometer..............................................3-24
Tachometer.................................................3-25
Garment Hooks..............................................2-31
Gasoline
Octane........................................................ 5-4
Specifications............................................... 5-5
Glove Box.....................................................2-31
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-6
Headlamp High/Low-Beam Changer.................... 3-7
Headlamp Wiring............................................5-89
Headlamps......................................3-7, 3-13, 5-45
Bulb Replacement.......................................5-45
Front Turn Signal Lamps..............................5-47
Halogen Bulbs............................................5-45
Headlamps Off in Park (P)...............................3-14
Headlamps On Reminder................................... 3-8Highway Hypnosis...........................................4-21
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-41
Hood
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant Surge Tank......5-27
How to Check................................................5-60
How to Check Power Steering Fluid..................5-32
How to Inspect the Engine Air Cleaner/Filter.......5-18
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-13
Hydroplaning..................................................4-17
I
If No Steam Is Coming From Your Engine..........5-24
If Steam Is Coming From Your Engine...............5-23
If the Light Is Flashing.....................................3-31
If the Light Is On Steady.................................3-31
If You Are Caught in a Blizzard.........................4-26
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
If You Do Decide To Pull a Trailer.....................4-39
Ignition Positions.............................................2-17
Ignition Transaxle Lock Check..........................6-19
Infants and Young Children, Restraints...............1-35
Inflation - Tire Pressure...................................5-59
6