brakes CHEVROLET COBALT 2007 1.G Owner's Manual

Service........................................................ 280
Accessories and Modications................... 280
California Proposition 65 Warning.............. 281
Doing Your Own Service Work.................. 281
Adding Equipment to the Outside of
Your Vehicle.......................................... 282
Fuel............................................................. 282
Gasoline Octane........................................ 283
Gasoline Specications.............................. 283
California Fuel........................................... 283
Additives................................................... 284
Fuels in Foreign Countries........................ 284
Filling the Tank......................................... 285
Filling a Portable Fuel Container............... 287
Checking Things Under the Hood.............. 288
Hood Release........................................... 289
Engine Compartment Overview.................. 290
Engine Oil................................................. 293
Engine Oil Life System.............................. 298
Engine Air Cleaner/Filter............................ 300
Automatic Transaxle Fluid......................... 301
Manual Transaxle Fluid............................. 301Hydraulic Clutch........................................ 302
Engine Coolant.......................................... 302
Coolant Surge Tank Pressure Cap............ 309
Engine Overheating................................... 309
Cooling System......................................... 311
Windshield Washer Fluid........................... 317
Brakes...................................................... 318
Battery...................................................... 321
Jump Starting............................................ 322
Headlamp Aiming........................................ 328
Bulb Replacement....................................... 331
Halogen Bulbs........................................... 331
Headlamps, Front Turn Signal,
Sidemarker, and Parking Lamps............. 331
Center High-Mounted Stoplamp (CHMSL) ... 333
Taillamps and Turn Signal
Lamps (Coupe)...................................... 334
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps (Sedan)......................... 334
Back-Up Lamps (Coupe)........................... 335
License Plate Lamp................................... 336
Replacement Bulbs................................... 337
Section 5 Service and Appearance Care
277

Service
Your dealer knows your vehicle best and wants
you to be happy with it. We hope you will go to
your dealer for all your service needs. You will get
genuine GM parts and GM-trained and supported
service people.
We hope you will want to keep your GM vehicle all
GM. Genuine GM parts have one of these marks:
Accessories and Modications
When you add non-GM accessories to your vehicle
they can affect your vehicle’s performance and
safety, including such things as, airbags, braking,
stability, ride and handling, emissions systems,
aerodynamics, durability, and electronic systems
like anti-lock brakes, traction control and stability
control. Some of these accessories may even
cause malfunction or damage not covered by
warranty.
GM Accessories are designed to complement
and function with other systems on your vehicle.
Your GM dealer/retailer can accessorize your
vehicle using genuine GM Accessories. When
you go to your GM dealer/retailer and ask for
GM Accessories, you will know that GM-trained
and supported service technicians will perform
the work using genuine GM Accessories.
280

A. Engine Air Cleaner/Filter. SeeEngine
Air Cleaner/Filter on page 300.
B. Engine Oil Fill Cap. See “When to Add
Engine Oil” underEngine Oil on page 293.
C. Engine Oil Dipstick (Out of View).
See “Checking Engine Oil” under
Engine Oil on page 293.
D. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 318andHydraulic
Clutch on page 302.
E. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 386.F. Remote Positive (+) Terminal. SeeJump
Starting on page 322.
G. Remote Negative (−) Terminal. SeeJump
Starting on page 322.
H. Engine Coolant Surge Tank. SeeCooling
System on page 311.
I. Windshield Washer Fluid Reservoir.
See “Adding Washer Fluid” underWindshield
Washer Fluid on page 317.
291

A. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 317.
B. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 293.
C. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 293.
D. Intercooler System Pressure Cap. SeeEngine
Coolant on page 302.
E. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 318andHydraulic
Clutch on page 302.
F. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 386.
G. Remote Positive (+) Terminal. SeeJump
Starting on page 322.
H. Remote Negative (−) Terminal. SeeJump
Starting on page 322.
I. Engine Coolant Surge Tank. SeeCooling
System on page 311.
J. Engine Air Cleaner/Filter. SeeEngine
Air Cleaner/Filter on page 300.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 290
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull out the dipstick and clean it with a paper
towel or cloth, then push it back in all the
way. Remove it again, keeping the tip down,
and check the level.
293

Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives uid from the brake master
cylinder reservoir.
SeeBrakes on page 318for more information.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is
designed to remain in your vehicle for ve years or
150,000 miles (240 000 km), whichever occurs
rst, if you add only DEX-COOL
®extended
life coolant.
The following explains your cooling system and
how to add coolant when it is low. If you have
a problem with engine overheating, seeEngine
Overheating on page 309.A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down
to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core,
or radiator corrosion. In addition, the engine
coolant may require changing sooner, at
the rst maintenance service after each
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would
not be covered by your warranty. Always
use DEX-COOL
®(silicate-free) coolant in
your vehicle.
302

Brakes
Brake Fluid
The brake master
cylinder and, on manual
transmission vehicles,
the clutch hydraulic
system use the same
reservoir. The reservoir
is lled with DOT-3
brake uid.
SeeEngine Compartment Overview on page 290
for the location of the reservoir.
There are only two reasons why the brake uid
level in the reservoir might go down. The rst is that
the brake uid goes down to an acceptable level
during normal brake lining wear. When new linings
are put in, the uid level goes back up. The other
reason is that uid is leaking out of the brake and/or
clutch hydraulic system. If it is, you should have
the brake and/or clutch system xed, since a leak
means that sooner or later the brakes and/or clutch
will not work well.So, it is not a good idea to top off the brake/clutch
uid. Adding uid will not correct a leak. If you
add uid when the brake linings are worn, you
will have too much uid when you get new brake
linings. You should add or remove uid, as
necessary, only when work is done on the
brake/clutch hydraulic system.
{CAUTION:
If your vehicle has too much brake uid, it
can spill on the engine. The uid will burn
if the engine is hot enough. You or others
could be burned, and your vehicle could
be damaged. Add brake uid only when
work is done on the brake and/or clutch
hydraulic system.
When the brake uid falls to a low level, the brake
warning light will come on. SeeBrake System
Warning Light on page 171.
318

What to Add
When you do need brake uid, use only DOT-3
brake uid. Use new brake uid from a sealed
container only. SeeRecommended Fluids
and Lubricants on page 406.
Always clean the brake uid reservoir cap and the
area around the cap before removing it. This
will help keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the
brake/clutch system, the brakes/clutch
may not work well. This could cause a
crash. Always use the proper brake uid.Notice:
Using the wrong uid can badly damage
brake/clutch system parts. For example, just
a few drops of mineral-based oil, such as
engine oil, in the brake/clutch hydraulic
system can damage brake/clutch system
parts so badly that they will have to be
replaced. Do not let someone put in the
wrong kind of uid.
If you spill brake uid on your vehicle’s
painted surfaces, the paint nish can be
damaged. Be careful not to spill brake uid
on your vehicle. If you do, wash it off
immediately. SeeWashing Your Vehicle
on page 377.
319

Brake Wear
Your vehicle has front disc brakes and could have
rear drum brakes or rear disc brakes.
Disc brake pads have built-in wear indicators that
make a high-pitched warning sound when the
brake pads are worn and new pads are needed.
The sound can come and go or be heard all
the time your vehicle is moving, except when
you are pushing on the brake pedal rmly.
{CAUTION:
The brake wear warning sound means that
soon the brakes will not work well. That
could lead to an accident. When you hear
the brake wear warning sound, have your
vehicle serviced.
Notice:Continuing to drive with worn-out
brake pads could result in costly brake repair.
Some driving conditions or climates can cause
a brake squeal when the brakes are rst applied or
lightly applied. This does not mean something is
wrong with the brakes.Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated,
inspect brake pads for wear and evenly tighten
wheel nuts in the proper sequence to torque
specications inCapacities and Specications
on page 390.
If your vehicle has rear drum brakes, they do
not have wear indicators, but if you ever hear a
rear brake rubbing noise, have the rear brake
linings inspected immediately. Also, the rear brake
drums should be removed and inspected each
time the tires are removed for rotation or changing.
When you have the front brake pads replaced,
have the rear brakes inspected, too.
Brake linings should always be replaced as
complete axle sets.
Brake Pedal Travel
See your dealer/retailer if the brake pedal does
not return to normal height, or if there is a rapid
increase in pedal travel. This could be a sign that
brake service might be required.
320

Brake Adjustment
Every time you make a moderate brake stop, the
disc brakes adjust for wear. If you rarely make
a moderate or heavier stop, then the brakes might
not adjust correctly. If you drive in that way,
then — very carefully — make a few moderate
brake stops about every 1,000 miles (1 600 km),
so the brakes will adjust properly.
If your vehicle has rear drum brakes and the
brake pedal goes down farther than normal,
the rear drum brakes might need adjustment.
Adjust them by backing up and rmly applying
the brakes a few times.
Replacing Brake System Parts
The braking system on a vehicle is complex.
Its many parts have to be of top quality and work
well together if the vehicle is to have really good
braking. Your vehicle was designed and tested with
top-quality brake parts. When you replace parts of
the braking system — for example, when the brake
linings wear down and you need new ones put
in — be sure you get new approved replacement
parts. If you do not, the brakes might not workproperly. For example, if someone puts in
brake linings that are wrong for your vehicle, the
balance between the front and rear brakes can
change — for the worse. The braking performance
you have come to expect can change in many other
ways if someone puts in the wrong replacement
brake parts.
Battery
Your vehicle has a maintenance free battery.
When it is time for a new battery, get one that has
the replacement number shown on the original
battery’s label. We recommend an ACDelco
®
replacement battery.
Your vehicle’s battery is located in the trunk. You
do not need to access the battery to jump start
your vehicle. SeeJump Starting on page 322.
Warning:Battery posts, terminals, and related
accessories contain lead and lead compounds,
chemicals known to the State of California
to cause cancer and reproductive harm.
Wash hands after handling.
321

Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire
pressing outward on each square inch of the
tire. Air pressure is expressed in pounds
per square inch (psi) or kilopascal (kPa).
Accessory Weight:This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.
Aspect Ratio:The relationship of a tire’s height
to its width.
Belt:A rubber coated layer of cords that is
located between the plies and the tread. Cords
may be made from steel or other reinforcing
materials.
Bead:The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies
are laid at alternate angles less than 90 degrees
to the centerline of the tread.Cold Tire Pressure:The amount of air pressure
in a tire, measured in pounds per square inch (psi)
or kilopascals (kPa) before a tire has built up heat
from driving. SeeInation - Tire Pressure on
page 347.
Curb Weight:This means the weight of a motor
vehicle with standard and optional equipment
including the maximum capacity of fuel, oil, and
coolant, but without passengers and cargo.
DOT Markings:A code molded into the sidewall
of a tire signifying that the tire is in compliance
with the U.S. Department of Transportation (DOT)
motor vehicle safety standards. The DOT code
includes the Tire Identication Number (TIN),
an alphanumeric designator which can also identify
the tire manufacturer, production plant, brand,
and date of production.
GVWR:Gross Vehicle Weight Rating.
SeeLoading Your Vehicle on page 259.
GAWR FRT:Gross Axle Weight Rating for the
front axle. SeeLoading Your Vehicle on page 259.
GAWR RR:Gross Axle Weight Rating for the
rear axle. SeeLoading Your Vehicle on page 259.
344