ECU CHEVROLET COLORADO 2004 1.G Service Manual

Before You Go Off-Roading
There are some things to do before you go out. For
example, be sure to have all necessary maintenance
and service work done. Check to make sure all
underbody shields (if so equipped) are properly
attached. Be sure you read all the information about
your four-wheel-drive vehicle in this manual. Is
there enough fuel? Is the spare tire fully inated? Are
the uid levels up where they should be? What are the
local laws that apply to off-roading where you will be
driving? If you do not know, you should check with law
enforcement people in the area. Will you be on
someone’s private land? If so, be sure to get the
necessary permission.
Loading Your Vehicle for Off-Road
Driving
There are some important things to remember about
how to load your vehicle.
The heaviest things should be on the load oor and
forward of your rear axle. Put heavier items as far
forward as you can.
Be sure the load is secured properly, so driving on
the off-road terrain does not toss things around.
{CAUTION:
Cargo on the load oor piled higher than
the seatbacks can be thrown forward
during a sudden stop. You or your
passengers could be injured. Keep cargo
below the top of the seatbacks.
Unsecured cargo on the load oor can be
tossed about when driving over rough
terrain. You or your passengers can be
struck by ying objects. Secure the
cargo properly.
Heavy loads on the roof raise the vehicle’s
center of gravity, making it more likely to
roll over. You can be seriously or fatally
injured if the vehicle rolls over. Put heavy
loads inside the cargo area, not on the
roof. Keep cargo in the cargo area as far
forward and low as possible.
You will nd other important information in this manual.
SeeLoading Your Vehicle on page 4-50andTires
on page 5-57.
4-15

Winter Driving
Here are some tips for winter driving:
Have your vehicle in good shape for winter.
You may want to put winter emergency supplies in
your vehicle.
Also seeTires on page 5-57.Include an ice scraper, a small brush or broom, a
supply of windshield washer uid, a rag, some winter
outer clothing, a small shovel, a ashlight, a red
cloth and a couple of reective warning triangles. And, if
you will be driving under severe conditions, include a
small bag of sand, a piece of old carpet or a couple of
burlap bags to help provide traction. Be sure you
properly secure these items in your vehicle.
Driving on Snow or Ice
Most of the time, those places where your tires meet
the road probably have good traction.
However, if there is snow or ice between your tires and
the road, you can have a very slippery situation. You
will have a lot less traction or “grip” and will need to be
very careful.
4-38

Four-Wheel Drive Vehicles
Use the following steps to tow your vehicle with all four
wheels on the ground:
1. Drive the vehicle to be towed into position behind
the tow vehicle.
2. Firmly set the parking brake. SeeParking Brake on
page 2-31for more information.
3. Put an automatic transmission in PARK (P) or a
manual transmission in FIRST (1).
4. Securely attach the vehicle being towed to the
tow vehicle.
{CAUTION:
Shifting a four-wheel-drive vehicle’s transfer
case into NEUTRAL can cause your vehicle to
roll even if the transmission is in Park (P) for
an automatic transmission, or if your vehicle is
in gear, for a manual transmission. You or
others could be injured. Make sure the parking
brake is rmly set before you shift the transfer
case to NEUTRAL.5. Shift the transfer case to NEUTRAL.
SeeFour-Wheel Drive on page 2-27for
more information.
6. Release the parking brake only after the
vehicle being towed is rmly attached to the
towing vehicle.
Notice:If you exceed 55 mph (90 km/h) while
towing your vehicle, it could be damaged. Never
exceed 55 mph (90 km/h) while towing your vehicle.
7. Turn the ignition to LOCK. To prevent your
battery from draining while towing, remove
the battery cable from the positive terminal (post)
of the battery.
After towing see “Shifting out of NEUTRAL” under
Four-Wheel Drive on page 2-27.
4-46

Dolly Towing
Two-Wheel-Drive Vehicles
Two-wheel drive vehicles should not be towed with
the rear wheels on the ground. Two-wheel drive
transmissions have no provisions for internal lubrication
while being towed.
Four-Wheel-Drive Vehicles
Front Towing (Front Wheels Off the Ground)
Use the following steps to dolly tow your vehicle from
the front:
1. Drive the vehicle up onto the dolly.
2. Firmly set the parking brake. SeeParking Brake
on page 2-31for more information.
3. Put an automatic transmission in PARK (P) or a
manual transmission in FIRST (1).
4. Follow the dolly manufacturer’s instructions to
attach and secure the vehicle being towed to
the dolly and then the loaded dolly to the
tow vehicle.
4-47

Four-Wheel-Drive Vehicles
Use the following steps to dolly tow your vehicle from
the rear:
1. Drive the vehicle up onto the dolly.
2. Firmly set the parking brake. SeeParking Brake on
page 2-31for more information.
3. Put an automatic transmission in PARK (P) or a
manual transmission in FIRST (1).
4. Follow the dolly manufacturer’s instructions to
attach and secure the vehicle being towed to
the dolly and then the loaded dolly to the
tow vehicle.
{CAUTION:
Shifting a four-wheel-drive vehicle’s transfer
case into NEUTRAL can cause your vehicle to
roll even if the transmission is in Park (P) for
an automatic transmission, or if your vehicle is
in gear, for a manual transmission. You or
others could be injured. Make sure the parking
brake is rmly set before you shift the transfer
case to NEUTRAL.5. Shift the transfer case to 2HI. SeeFour-Wheel
Drive on page 2-27for instructions.
6. Release the parking brake only after the vehicle
being towed is rmly attached to the
towing vehicle.
Notice:If you exceed 55 mph (90 km/h) while
towing your vehicle, it could be damaged. Never
exceed 55 mph (90 km/h) while towing your vehicle.
7. Turn the ignition to LOCK. To prevent your
battery from draining while towing, remove the
battery cable from the positive terminal (post) of
the battery.
After towing see “Shifting out of NEUTRAL” under
Four-Wheel Drive on page 2-27.
4-49

{CAUTION:
Things you put inside your vehicle can strike
and injure people in a sudden stop or turn, or
in a crash.
Put things in the cargo area of your
vehicle. Try to spread the weight evenly.
Never stack heavier things, like suitcases,
inside the vehicle so that some of them
are above the tops of the seats.
Do not leave an unsecured child restraint
in your vehicle.
When you carry something inside the
vehicle, secure it whenever you can.
Do not leave a seat folded down unless
you need to.
There’s also important loading information for off-road
driving in this manual. See“Loading Your Vehicle
for Off-Road Driving”underOff-Road Driving with Your
Four-Wheel-Drive Vehicle on page 4-14.
Payload
This is the maximum load capacity that your vehicle can
carry. Be sure to include the weight of the occupants
as part of your load. If you added any accessories
or equipment after your vehicle left the factory,
remember to subtract the weight of these things from
the payload. Your dealer can help you with this.
Remember not to exceed the Gross Axle Weight
Rating (GAWR) of the front or rear axle.
Two-Tiered Loading
By positioning four 2” X 6” wooden planks across the
width of the pickup box, you can create an upper
load platform. The planks must be inserted in the pickup
box depressions. The length of the planks must allow
for at least a 3/4 inch (2 cm) bearing surface on
each end of the plank.
When using this upper load platform, be sure the load is
securely tied down to prevent it from shifting. The
load’s center of gravity should be positioned in a zone
over the rear axle.
Any load that extends beyond the vehicle’s taillamp
area must be properly marked according to local laws
and regulations.
Remember not to exceed the Gross Axle Weight
Rating (GAWR) of the rear axle.
4-55

Your trailer’s brake system can tap into the vehicle’s
hydraulic brake system only if:
The trailer parts can withstand 3,000 psi
(20 650 kPa) of pressure.
The trailer’s brake system will use less than
0.02 cubic inch (0.3 cc) of uid from your vehicle’s
master cylinder. Otherwise, both braking systems
won’t work well. You could even lose your brakes.
If everything checks out this far, then make the brake
uid tap at the port on the master cylinder that
sends uid to the rear brakes. But don’t use copper
tubing for this. If you do, it will bend and nally break off.
Use steel brake tubing.
Driving with a Trailer
Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you’ll want to get
to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.Before you start, check all trailer hitch parts and
attachments, safety chains, electrical connector, lamps,
tires and mirror adjustment. If the trailer has electric
brakes, start your vehicle and trailer moving and then
apply the trailer brake controller by hand to be sure
the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer
brakes are still working.
Following Distance
Stay at least twice as far behind the vehicle ahead as
you would when driving your vehicle without a trailer.
This can help you avoid situations that require
heavy braking and sudden turns.
Passing
You’ll need more passing distance up ahead when
you’re towing a trailer. And, because you’re a good deal
longer, you’ll need to go much farther beyond the
passed vehicle before you can return to your lane.
4-66

Add coolant mixture at the recovery tank, but be careful
not to spill it.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
Occasionally check the coolant level in the radiator. For
information on how to add coolant to the radiator,
seeCooling System on page 5-30.
Radiator Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and
tightly secured.
Engine Overheating
You will nd a coolant temperature gage on your
vehicle’s instrument panel. SeeEngine Coolant
Temperature Gage on page 3-24.
Your air conditioning may stop working if your engine is
too hot. This is normal and helps cool the engine.
If Steam Is Coming From Your Engine
5-28

4. Then ll the coolant recovery tank to the
FULL COLD mark.
5. Reinstall the cap on the coolant recovery tank, but
leave the radiator pressure cap off.6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
7. By this time, the coolant level inside the radiator
ller neck may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
through the ller neck until the level reaches
the base of the ller neck.
Then replace the pressure cap. At any time during
this procedure if coolant begins to ow out of
the ller neck, reinstall the pressure cap. Be sure to
secure it tightly.
5-35

How to Check
Use a good quality pocket-type gage to check tire
pressure. You can’t tell if your tires are properly inated
simply by looking at them. Radial tires may look
properly inated even when they’re underinated. Check
the tire’s ination pressure when the tires are cold.
cold means your vehicle has been sitting for at least
three hours or driven no more than 1 mile (1.6 km).
remove the valve cap from the tire valve stem. Press the
tire gage rmly onto the valve to get a pressure
measurement. If the cold tire ination pressure matches
the recommended pressure on the tire and loading
information label, no further adjustment is necessary. If
the pressure is low, add air until you reach the
recommended amount.
If you overll the tire, release air by pushing on the
metal stem in the center of the tire valve. Recheck the
tire pressure with the tire gage.
Be sure to put the valve caps back on the valve
stems. They help prevent leaks by keeping out dirt
and moisture.
Tire Inspection and Rotation
Tires should be rotated every 5,000 to 8,000 miles
(8 000 to 13 000 km).
Any time you notice unusual wear, rotate your tires as
soon as possible and check wheel alignment. Also
check for damaged tires or wheels. SeeWhen It Is Time
for New Tires on page 5-67andWheel Replacement
on page 5-70for more information.
Make sure the spare tire is stored securely. Push, pull,
and then try to rotate or turn the tire. If it moves,
use the wheel wrench to tighten the cable. See
Changing a Flat Tire on page 5-74.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The rst rotation
is the most important, seeScheduled Maintenance
on page 6-4.
5-65