air filter CHEVROLET COLORADO 2021 Duramax Diesel Supplement
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 2021, Model line: COLORADO, Model: CHEVROLET COLORADO 2021Pages: 89, PDF Size: 1.9 MB
Page 20 of 89
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Driving and Operating 19
temperatures below−29 °C (−20 °F), the
coolant heater should remain plugged in for
at least eight hours. Be sure to store the
cord before starting the engine. See Fuel for
Diesel Engines 025 for information on what
fuel to use in cold weather.
Caution
Do not use the engine heater
continuously. This could damage the
engine heater and may cause a fire.
Always unplug the engine heater
after use.
Fuel Operated Heater (FOH) (Van
Models Only)
If equipped, the FOH will enhance heater
performance and will reduce the amount of
time it takes to warm the inside of the
vehicle in cold conditions below or equal to
4 °C (39 °F).
The FOH is installed on the frame rail on the
driver side of the vehicle and uses diesel
fuel to heat the engine coolant, which
warms up the passenger cabin air.
The FOH will turn on if all of the following
conditions exist:
.Outside air temperature is below or equal
to 4 °C (39 °F).
.Fuel level is greater or equal to 12.5% of
the total fuel tank volume.
.The engine is running.
.Coolant temperature is less than 70 °C
(158 °F).
Parking over Things That Burn
{Warning
Things that can burn could touch hot
exhaust parts under the vehicle and
ignite. Do not park over papers, leaves,
dry grass, or other things that can burn.
Diesel Particulate Filter
The vehicle has a Diesel Particulate
Filter (DPF) as part of the exhaust system to
reduce vehicle emissions. The DPF requires a
unique exhaust tailpipe with an exhaust
cooler. The exhaust cooler mixes air with the
exhaust to lower the temperature before it
leaves the tailpipe.
The DPF, the tailpipe, or other exhaust
system components must not be altered.
Inspect regularly and clean any mud or dirt
from the exhaust cooler, especially where
the exhaust cooler connects to the tailpipe
and the openings where fresh air enters the
cooler.
The DPF will clean itself as part of normal
operation. Several factors including fuel
consumed, hours of engine operation, and
miles driven are monitored by the Engine
Control Module (ECM). The self-cleaning
occurs approximately once per tank of fuel.
Caution
Damage can occur to the DPF
components if the required Ultra Low
Sulfur Diesel (15 ppm sulfur maximum)
fuel and engine oil specified in the
(Continued)
Page 21 of 89
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
20 Driving and Operating
Caution (Continued)
Recommended Fluids and Lubricants
section of this manual are not used. This
damage would not be covered by the
vehicle warranty.
Under certain driving conditions, such as
stop-and-go traffic, the filter cannot clean
itself. A message comes on when the DPF is
dirty and needs to perform a self cleaning.
For the filter to clean itself, the vehicle must
be driven above 50 km/h (30 mph) until the
message goes off. This will take about
30 minutes.
{Warning
During DPF self-cleaning or during
extended idling in P (Park), the exhaust
system and exhaust gases are very hot.
Things that burn could touch hot exhaust
parts under the vehicle and ignite. You or
others could be burned. Do not park,
or idle for an extended period of time,
near or over papers, leaves, dry grass,
or other things that can burn. Keep the (Continued)
Warning (Continued)
exhaust area clear of material that could
ignite or burn. SeeParking over Things
That Burn 019.
Caution
Extended idle should be avoided because
the DPF system is not capable of self
cleaning at idle. During extended idle
operation, monitor the instrument cluster
telltale lights and Driver Information
Center for messages and take appropriate
indicated action. Continued idling with
the warning light/message on could
cause irreversible damage to the DPF
requiring repair and possible replacement
that might not be covered by the vehicle
warranty.
You will also notice a change in the exhaust
sound and engine idle speed. Along with
this, a burning smell and reduction in fuel
economy may be noticed. This is normal.
If you continue to drive with the DPF
warning message on and the exhaust filter
is not cleaned as required, the malfunction
indicator lamp and the ENGINE POWER IS REDUCED message will come on and dealer
service is necessary. See
Malfunction
Indicator Lamp (Check Engine Light) 09.
Vehicles with the DPF have specific fuel and
engine oil requirements. See Fuel for Diesel
Engines 025 and
Engine Oil 055.
Extended idling in P (Park) can cause exhaust
parts and gases to become very hot. Keep
the exhaust area clear of material that could
ignite or burn. See Parking over Things That
Burn 019.
If equipped with Power Take-Off (PTO),
monitor the instrument cluster for lights
related to the DPF.
See Accessories and Modifications 052 for
important information if you are considering
adding accessories or modifying the vehicle.
Manual Regeneration of Diesel
Particulate Filter
This feature is only available on Fleet and
Commercial vehicles.
To verify that the vehicle has this feature,
refer to the Vehicle Service Parts
Identification label (SPID) for RPO code FPF
Page 30 of 89
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Driving and Operating 29
Caution (Continued)
refuel, water was pumped into the fuel
tank. Turn off the engine and drain the
water immediately.
Removing Water from the Fuel Filter
To drain water:1. Turn the engine off and apply the parking brake.
Van
Pickup
2. Place a container under the filter drain valve. The filter drain valve is on the
bottom of the fuel filter. The filter drain
valve is under the vehicle on the driver
side, inside the frame rail.
3. For van models, open the drain valve by turning it counterclockwise. Allow the
filter to drain until all of the water has
been removed. Close the valve.
For pickup models, open the fuel filter
cap by turning it two to three turns.
Allow the filter to drain until all of the
water has been removed. Close the cap
hand tight. 4. Properly dispose of the water
contaminated fuel.
5. Start the engine and let it run for a few minutes. During the draining process, air
may have entered the fuel system. If the
engine stalls, the fuel system may need
to be primed. See “Fuel Priming”
following.
Fuel Priming
For the fuel system to work properly, the
fuel lines must be full of fuel. If air gets in,
the fuel lines need to be primed before
operating the vehicle and the Fuel Operated
Heater (FOH).
If air is present, the following may have
happened:
.The vehicle ran out of fuel.
.The fuel filter was removed.
.The fuel lines were removed or
disconnected.
.The fuel filter water drain valve was
opened while the engine was running.
.The FOH pump and FOH fuel lines were
removed or disconnected.
Page 31 of 89
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
30 Driving and Operating
The system is not harmed by air in the fuel
lines; however, the engine and/or the FOH
may not start until the fuel system is
primed and the air is removed.
Priming the Fuel System
There is an electric priming pump that will
bring fuel to the engine and eliminate air in
the fuel lines. To prime the engine:1. Correct any condition that caused the loss of prime.
2. Turn the ignition on for 30 seconds. Do not start the engine. The fuel pump will
start priming.
3. Turn the ignition off, then back to start, and crank the engine for 15 seconds.
4. If the engine does not start, repeat Steps 2 and 3 until the engine starts.
If the engine does not start after
repeating Steps 2 and 3 three times, turn
the ignition key off for 60 seconds.
5. Repeat the above steps until the engine starts.
6. If the engine starts, but does not run smoothly, increase the engine speed
slightly. 7. If the engine starts and runs but stalls
again, turn the ignition off for
60 seconds.
8. When the engine starts, let it idle for a few minutes and check the filter for any
leaks.
To Prime the Fuel Operated Heater (FOH)
Fuel Lines (Van Models)
See your dealer or qualified technician if the
FOH fuel lines need to be primed.
Running Out of Fuel
If the engine has stalled due to running out
of fuel, try to restart it: 1. If parked on a level surface, add at least 3.8 L (1 gal) of fuel. Up to 18.9 L (5 gal)
may be needed if parked on a slope.
2. Follow the vehicle fuel system priming procedure earlier in this section to
re-prime the system and restart the
engine.
If the check engine light comes on due to
running out of fuel, it may take a few drive
cycles to clear.
On van models only, the Fuel Operated
Heater (FOH) stops automatically when the
fuel tank volume is less than or equal to 10% of the total tank. The FOH fuel lines
will not need to be primed if the vehicle
runs out of fuel.
Fuel Filter Replacement
Van Models
{Warning
Diesel fuel is flammable. It could start a
fire if something ignites it, and people
could be burned. Do not let it get on hot
engine parts, and keep matches or other
ignition sources away.
The fuel filter is on the driver side, inside
the frame rail.
To replace the fuel filter: 1. Drain any water from the filter. See “Removing Water from the Fuel Filter” in
Water in Fuel 027.
Keep the engine off until the procedure
is completed.
2. Apply the parking brake.
Page 32 of 89
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Driving and Operating 31
3. Remove the filter element cap by turningit counterclockwise.
4. Remove the filter element. If there is any dirt on the filter sealing surface, clean
it off.
5. Install the new filter element and o-ring.
6. Reinstall and tighten the filter cap to the housing.
7. Use the fuel filter priming procedure to prime the fuel filter. See “Fuel Priming”
in Water in Fuel 027.
8. Start the engine and let it idle for five minutes. Check the fuel filter and air
bleed valve for leaks.
9. Reset the fuel filter monitor. See Driver
Information Center (DIC) 010. If the van Fuel Operated Heater (FOH) (if
equipped) is not working, the FOH line
requires priming. See your dealer for service.
See
Fuel Operated Heater (FOH) (Van Models
Only) 019.
Pickup Models
{Warning
Diesel fuel is flammable. It could start a
fire if something ignites it, and people
could be burned. Do not let it get on hot
engine parts, and keep matches or other
ignition sources away.
The fuel filter is on the driver side, inside
the frame rail in front of the fuel tank. 1. Drain any water from the filter. See
“Removing Water from the Fuel Filter” in
Water in Fuel 027.
Keep the engine off until the procedure
is completed.
2. Apply the parking brake.
3. There are two caps under the filter. Clean the fuel filter area before removing
these two filter caps.
Caution
Failure to cover the fuel filter with a
clean cloth to keep out debris when
replacing may cause dirt to get into the
engine. This could cause engine damage.
Keep the fuel filter covered with a clean
cloth when replacing.
Page 53 of 89
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
52 Vehicle Care
Vehicle Care
General Information
Accessories and Modifications . . . . . . . . . . 52
Vehicle Checks
Engine Compartment Overview . . . . . . . . . 53
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Engine Oil Life System . . . . . . . . . . . . . . . . . 58
Automatic Transmission Fluid . . . . . . . . . . 58
Engine Air Cleaner/Filter . . . . . . . . . . . . . . . . 58
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 60
Engine Overheating . . . . . . . . . . . . . . . . . . . . 62
Battery (4-Cylinder Pickup Only) . . . . . . . . 63
Electrical System
Engine Compartment Fuse Block . . . . . . . 64
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
General Information
Accessories and Modifications
Adding non-dealer accessories or making
modifications to the vehicle can affect
vehicle performance and safety, including
such things as airbags, braking, stability,
ride and handling, emissions systems,
aerodynamics, durability, and electronic
systems like antilock brakes, traction control,
and stability control. These accessories or
modifications could even cause malfunction
or damage not covered by the vehicle
warranty.
Damage to vehicle components resulting
from modifications or the installation or use
of non-GM certified parts, including control
module or software modifications, is not
covered under the terms of the vehicle
warranty and may affect remaining
warranty coverage for affected parts.
GM Accessories are designed to complement
and function with other systems on the
vehicle. See your dealer to accessorize the
vehicle using genuine GM Accessories
installed by a dealer technician.
See the warranty manual.
Aftermarket Engine Performance
Enhancement Products and Modifications
Some aftermarket engine performance
products and modifications promise a way
to increase the horsepower and torque
levels of the vehicle's powertrain. You should
be aware that these products could have
harmful effects on the performance and life
of the engine, exhaust emission system,
transmission, and drivetrain. The engine,
transmission, and drivetrain have been
designed and built to offer industry leading
durability and performance in the most
demanding applications. Engine power
enhancement products may enable the
engine to operate at horsepower and torque
levels that could damage, create failure,
or reduce the life of the engine, engine
emission system, transmission, and
drivetrain. Damage, failure, or reduced life of
the engine, transmission, emission system,
drivetrain, or other vehicle components
caused by aftermarket engine performance
enhancement products or modifications
might not be covered under the vehicle
warranty.
Page 55 of 89
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
54 Vehicle Care
1. Coolant Surge Tank and Pressure Cap
2. Engine Air Cleaner/Filter
3. Engine Oil Fill Cap
4. Engine Fan (Out of View)
5. Engine Oil Dipstick
6. Engine Compartment Fuse Block
7. Brake Fluid Reservoir
8. Windshield Washer Fluid Reservoir
9. Battery
Page 56 of 89
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Vehicle Care 55
2.8L 4-Cylinder Engine Van Models
1. Battery
2. Coolant Surge Tank and Pressure Cap
3. Engine Fan (Out of View)
4. Engine Oil Fill Cap
5. Engine Oil Dipstick 6. Engine Air Cleaner/Filter
7. Engine Compartment Fuse Box
8. Power Steering Fluid Reservoir
9. Brake Fluid Reservoir
10. Windshield Washer Fluid Reservoir
Engine Oil
To ensure proper engine performance and
long life, careful attention must be paid to
engine oil. Following these simple, but
important steps will help protect your
investment:
Page 59 of 89
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
58 Vehicle Care
engine at extremely low temperatures.
When selecting an oil of the appropriate
viscosity grade, it is recommended to select
an oil of the correct specification. See
“Specification”earlier in this section.
Engine Oil Additives/Engine Oil Flushes
Do not add anything to the oil. The
recommended oils meeting the dexos2
specification are all that is needed for good
performance and engine protection.
Engine oil system flushes are not
recommended and could cause engine
damage not covered by the vehicle
warranty.
What to Do with Used Oil
Used engine oil contains certain elements
that can be unhealthy for your skin and
could even cause cancer. Do not let used oil
stay on your skin for very long. Clean your
skin and nails with soap and water, or a
good hand cleaner. Wash or properly
dispose of clothing or rags containing used
engine oil. See the manufacturer's warnings
about the use and disposal of oil products.
Used oil can be a threat to the environment.
If you change your own oil, be sure to drain
all the oil from the filter before disposal. Never dispose of oil by putting it in the
trash or pouring it on the ground, into
sewers, or into streams or bodies of water.
Recycle it by taking it to a place that
collects used oil.
Engine Oil Life System
The engine oil life system calculates engine
oil life based on vehicle use and displays the
CHANGE ENGINE OIL SOON message when it
is time to change the engine oil and filter.
The oil life system should be reset to 100%
only following an oil change. See
“Engine Oil
Life System” in the owner’s manual.
Automatic Transmission Fluid
When to Check and Change (2.8L
4-Cylinder Engine Pickup Models)
See“Automatic Transmission Fluid” in the
owner’s manual.
When to Check and Change (2.8L
4-Cylinder Engine Van Models)
It is not necessary to check the transmission
fluid level. A transmission fluid leak is the
only reason for fluid loss. If a leak occurs,
take the vehicle to your dealer and have it
repaired as soon as possible. There is a special procedure for checking and
changing the transmission fluid. Because this
procedure is difficult, this should be done at
your dealer. Contact your dealer for
additional information.
Change the fluid and filter at the intervals
listed in
Maintenance Schedule 073 or
Maintenance Schedule 077, and be sure to
use the fluid listed in Recommended Fluids
and Lubricants 078.
Engine Air Cleaner/Filter
2.8L 4-Cylinder Engine Pickup Models
See “Engine Air Cleaner/Filter” in the
owner’s manual.
2.8L 4-Cylinder Engine Van Models
The air cleaner/filter assembly is on the
front of the engine compartment on the
driver side of the vehicle. See Engine
Compartment Overview 053.
When to Inspect/Replace the Engine Air
Cleaner/Filter
For intervals on changing and inspecting the
engine air filter, see Maintenance Schedule
0 73 or
Maintenance Schedule 077.
Page 60 of 89
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Vehicle Care 59
How to Inspect/Replace the Engine Air
Cleaner/Filter
Do not start the engine or have the engine
running with the engine air filter housing
open. Before removing the engine air filter,
make sure that the engine air filter housing
and nearby components are free of dirt and
debris. Remove the engine air filter. Lightly
tap and shake the engine air filter (away
from the vehicle) to release dust and dirt.
Inspect the engine air filter for damage, and
replace if damaged. Do not clean the engine
air filter or components with water or
compressed air.
1. Screws
2. Retaining Clips3. Housing Base
4. Housing Cover
5. Turbo Air Duct
To inspect and replace the filter:
1. Remove the two screws (1) and lift the air cleaner/filter housing base (3) to clear
the turbo air duct (5).
2. Unlock the two retaining clips (2) on the sides of the housing cover (4) and on the
housing base and pull the cover off.
3. Remove the air cleaner/filter from the housing base. Take care to dislodge as
little dirt as possible.
4. Clean the air cleaner/filter sealing surface and housing base.
5. Install the engine air cleaner/filter by aligning the arrow on one side of the air
cleaner/filter end cap with the arrow on
top of the housing base.
6. Reinstall the housing cover by aligning the arrow on top of the cover to the
arrow on top of the housing base, and
fasten the two retaining clips.
7. Align the two bushings under the housing base to the guide pins below on
the closure assembly and push the
housing base into place. 8. Reinstall the two screws to secure the
housing base.{Warning
If part replacement is necessary, the part
must be replaced with one of the same
part number or with an equivalent part.
Use of a replacement part without the
same fit, form, and function may result
in personal injury or damage to the
vehicle.
See Maintenance Schedule 073 or
Maintenance Schedule 077 to determine
when to replace the engine air cleaner/filter.
{Warning
Operating the engine with the air
cleaner/filter off can cause you or others
to be burned. Use caution when working
on the engine. Do not start the engine or
drive the vehicle with the air cleaner/
filter off, as flames may be present if the
engine backfires.