fuel filter CHEVROLET COLORADO 2021 Duramax Diesel Supplement
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 2021, Model line: COLORADO, Model: CHEVROLET COLORADO 2021Pages: 89, PDF Size: 1.9 MB
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Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Instruments and Controls 11
Exhaust Fluid Level :The Diesel Exhaust
Fluid (DEF) level will be displayed as either
OK, XX%, or LOW.
When LOW appears on the display, add DEF
as soon as possible. See Diesel Exhaust Fluid
0 22.
Fuel Filter Life Remaining : This display
shows an estimate of the fuel filter's
remaining useful life. If 90% Fuel Filter Life
Remaining is displayed, it means 90% of the
current fuel filter life remains. The fuel filter
life system will alert when to change the
fuel filter on a schedule consistent with your
driving conditions.
When the remaining fuel filter life is low,
the CHANGE FUEL FILTER message will
appear on the display. Change the fuel filter
as soon as possible.
Fuel Filter Life Reset : Reset the Fuel Filter
Life Remaining display after each fuel filter
change. It will not reset itself. Also, be
careful not to reset the display at any time
other than when the fuel filter has just been
changed because it cannot be reset
accurately until the next fuel filter change.
The fuel filter life will change to 100% when
the system has been reset. To reset the
system, press and hold the set/reset button, or the trip odometer reset stem if there are
no DIC buttons, for two seconds while Fuel
Filter Life Remaining is displayed on the DIC.
Engine Hour (Hourmeter) :
Shows the total
number of hours the engine has run. The
display also shows the engine idle hours.
Vehicle Personalization
Vehicle Personalization (Van
Models)
This vehicle may have customization
capabilities that allow you to program
certain features to one preferred setting.
Customization features can only be
programmed to one setting on the vehicle
and cannot be programmed to a preferred
setting for two different drivers.
A Duramax diesel vehicle may have the
following additional vehicle personalization
items:
Feature Settings Menu Items
The following are customization features
that allow you to program settings to the
vehicle: ELEVATED IDLE
This feature allows you to turn on or off
Elevated Idle.
Press
Uuntil ELEVATED IDLE appears on the
DIC display. Press
Vonce to access the
settings for this feature. Then press
Uto
scroll through OFF, ON, or NO CHANGE. To
select a setting, press
Vwhile the desired
setting is displayed on the DIC.
Vehicle Personalization (Pickup
Models)
Use the audio system controls to access the
personalization menus for customizing
vehicle features.
The following features may be available on
some vehicles with a diesel engine. See
“Vehicle Personalization” in the owner’s
manual for additional vehicle
personalizations.
If equipped, these features may be selected
using the infotainment display.
To access the vehicle personalization menu:
1. Touch the Settings icon on the Home Page of the infotainment display.
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Driving and Operating 13
Driving and Operating
Starting and Operating
Starting the Diesel Engine . . . . . . . . . . . . . . 13
Winter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fuel Operated Heater (FOH) (VanModels Only) . . . . . . . . . . . . . . . . . . . . . . . . . 19
Parking over Things That Burn . . . . . . . . . . 19
Diesel Particulate Filter
Diesel Particulate Filter . . . . . . . . . . . . . . . . . 19
Diesel Exhaust Fluid
Diesel Exhaust Fluid . . . . . . . . . . . . . . . . . . . . 22
Brakes
Exhaust Brake . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fuel
Top Tier Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fuel Additives . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fuel for Diesel Engines . . . . . . . . . . . . . . . . . 25
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Cold Weather Operation . . . . . . . . . . . . . . . . 27
Water in Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Running Out of Fuel . . . . . . . . . . . . . . . . . . . . 30
Fuel Filter Replacement . . . . . . . . . . . . . . . . . 30
Filling the Tank . . . . . . . . . . . . . . . . . . . . . . . . . 32
Filling a Portable Fuel Container . . . . . . . . 34
Trailer Towing
Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Conversions and Add-Ons
Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . 37
Starting and Operating
Starting the Diesel Engine
The diesel engine starts differently than a
gasoline engine.
Caution
If the steering wheel is turned until it
reaches the end of its travel, and is held
in that position while starting the vehicle,
damage may occur to the power steering
system and there may be loss of power
steering assist.
Move the shift lever to P (Park) or
N (Neutral). To restart the engine when the
vehicle is already moving, use
N (Neutral) only.
Caution
Do not try to shift to P (Park) if the
vehicle is moving. If you do, you could
damage the transmission. Shift to P (Park)
only when the vehicle is stopped.
Starting the Engine
1. Turn the ignition key to ON/RUN.
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Driving and Operating 19
temperatures below−29 °C (−20 °F), the
coolant heater should remain plugged in for
at least eight hours. Be sure to store the
cord before starting the engine. See Fuel for
Diesel Engines 025 for information on what
fuel to use in cold weather.
Caution
Do not use the engine heater
continuously. This could damage the
engine heater and may cause a fire.
Always unplug the engine heater
after use.
Fuel Operated Heater (FOH) (Van
Models Only)
If equipped, the FOH will enhance heater
performance and will reduce the amount of
time it takes to warm the inside of the
vehicle in cold conditions below or equal to
4 °C (39 °F).
The FOH is installed on the frame rail on the
driver side of the vehicle and uses diesel
fuel to heat the engine coolant, which
warms up the passenger cabin air.
The FOH will turn on if all of the following
conditions exist:
.Outside air temperature is below or equal
to 4 °C (39 °F).
.Fuel level is greater or equal to 12.5% of
the total fuel tank volume.
.The engine is running.
.Coolant temperature is less than 70 °C
(158 °F).
Parking over Things That Burn
{Warning
Things that can burn could touch hot
exhaust parts under the vehicle and
ignite. Do not park over papers, leaves,
dry grass, or other things that can burn.
Diesel Particulate Filter
The vehicle has a Diesel Particulate
Filter (DPF) as part of the exhaust system to
reduce vehicle emissions. The DPF requires a
unique exhaust tailpipe with an exhaust
cooler. The exhaust cooler mixes air with the
exhaust to lower the temperature before it
leaves the tailpipe.
The DPF, the tailpipe, or other exhaust
system components must not be altered.
Inspect regularly and clean any mud or dirt
from the exhaust cooler, especially where
the exhaust cooler connects to the tailpipe
and the openings where fresh air enters the
cooler.
The DPF will clean itself as part of normal
operation. Several factors including fuel
consumed, hours of engine operation, and
miles driven are monitored by the Engine
Control Module (ECM). The self-cleaning
occurs approximately once per tank of fuel.
Caution
Damage can occur to the DPF
components if the required Ultra Low
Sulfur Diesel (15 ppm sulfur maximum)
fuel and engine oil specified in the
(Continued)
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20 Driving and Operating
Caution (Continued)
Recommended Fluids and Lubricants
section of this manual are not used. This
damage would not be covered by the
vehicle warranty.
Under certain driving conditions, such as
stop-and-go traffic, the filter cannot clean
itself. A message comes on when the DPF is
dirty and needs to perform a self cleaning.
For the filter to clean itself, the vehicle must
be driven above 50 km/h (30 mph) until the
message goes off. This will take about
30 minutes.
{Warning
During DPF self-cleaning or during
extended idling in P (Park), the exhaust
system and exhaust gases are very hot.
Things that burn could touch hot exhaust
parts under the vehicle and ignite. You or
others could be burned. Do not park,
or idle for an extended period of time,
near or over papers, leaves, dry grass,
or other things that can burn. Keep the (Continued)
Warning (Continued)
exhaust area clear of material that could
ignite or burn. SeeParking over Things
That Burn 019.
Caution
Extended idle should be avoided because
the DPF system is not capable of self
cleaning at idle. During extended idle
operation, monitor the instrument cluster
telltale lights and Driver Information
Center for messages and take appropriate
indicated action. Continued idling with
the warning light/message on could
cause irreversible damage to the DPF
requiring repair and possible replacement
that might not be covered by the vehicle
warranty.
You will also notice a change in the exhaust
sound and engine idle speed. Along with
this, a burning smell and reduction in fuel
economy may be noticed. This is normal.
If you continue to drive with the DPF
warning message on and the exhaust filter
is not cleaned as required, the malfunction
indicator lamp and the ENGINE POWER IS REDUCED message will come on and dealer
service is necessary. See
Malfunction
Indicator Lamp (Check Engine Light) 09.
Vehicles with the DPF have specific fuel and
engine oil requirements. See Fuel for Diesel
Engines 025 and
Engine Oil 055.
Extended idling in P (Park) can cause exhaust
parts and gases to become very hot. Keep
the exhaust area clear of material that could
ignite or burn. See Parking over Things That
Burn 019.
If equipped with Power Take-Off (PTO),
monitor the instrument cluster for lights
related to the DPF.
See Accessories and Modifications 052 for
important information if you are considering
adding accessories or modifying the vehicle.
Manual Regeneration of Diesel
Particulate Filter
This feature is only available on Fleet and
Commercial vehicles.
To verify that the vehicle has this feature,
refer to the Vehicle Service Parts
Identification label (SPID) for RPO code FPF
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26 Driving and Operating
Caution
Use of fuel that does not comply with
the required technical standards can lead
to engine power loss, increased wear,
or engine damage and may void your
warranty.
Some improper fuels are:
.Diesel fuel with the addition of
gasoline.
.Diesel fuel mixed with engine oil or
automatic transmission fluid.
.Triglyceride fuels, such as raw
vegetable oil or animal fat, in any
form, including with blends of diesel
or biodiesel.
.Marine diesel fuel and fuel oils.
.Diesel-water emulsions, such as
Aquazole.
.Aftermarket diesel fuel additives,
which contain alcohols, organo-metallic
additives, or water emulsifiers.
Caution
If the vehicle is accidentally refueled with
gasoline, do not continue driving the
vehicle. Driving the vehicle will damage
the fuel system. Have the vehicle towed
to a qualified technician to have the
gasoline removed from the tank and fuel
system. Refuel with Ultra Low Sulfur
Diesel fuel. It is also recommended to
have the fuel system flushed with Ultra
Low Sulfur Diesel, to ensure all gasoline
is removed.
Some conditions, such as dirty fuel, may
decrease fuel filter life and a CHANGE FUEL
FILTER message may come on in the Driver
Information Center (DIC).
Climate Grade Diesel Fuels
At temperatures below 0 °C (32 °F), avoid
using biodiesel blends above 5% by volume.
Using such a fuel may cause fuel filter
plugging, system gelling, and freezing, which
may adversely impact vehicle starting.
Severe winter grade diesel fuel, such as 1-D
diesel fuel or Arctic grade diesel fuel, can be
used in extreme cold temperatures (below
−18 °C or 0 °F); however, doing so will reduce power and fuel economy. Avoid
using severe winter grade fuel in warm or
hot climates. It can result in stalling, poor
starting, and damage to the fuel injection
system.
Fuels improperly blended for cold
temperature operation may result in
restricted fuel filters. The vehicle is equipped
with a fuel heating system to prevent
gelling or waxing of conventional diesel fuel
and biodiesel blends, but may not prevent
all cases.
In case of severe winter conditions, the fuel
filter may become clogged by wax naturally
present in the fuel. To unclog it, move the
vehicle to a warm garage area and allow the
filter to warm up. The fuel filter may need
to be replaced. See
Fuel Filter Replacement
0 30.Biodiesel
Biodiesel is a renewable fuel produced from
vegetable oils or animal fats that have been
chemically modified to make it compatible
with diesel fuel.
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Driving and Operating 27
Caution
Do not use home-made biodiesel or home
test kits because the quality cannot be
verified by approved scientific methods.
Do not use raw vegetable oil or other
unmodified bio-oils, fats, or blends of
vegetable oil with diesel. They could
damage the fuel system and engine, and
damages would not be covered by the
vehicle warranty.
Biodiesel Blends
Fuels with a biodiesel content up to 20% by
volume may be used (e.g., named B20).
Only use biodiesel blends up to 20% by
volume that comply with your country’s or
region’s fuel standards.
Caution
Do not use blends containing more than
20% biodiesel. Any engine, fuel system,
or exhaust after-treatment system
damage would not be covered by the
vehicle warranty.
As a renewable fuel, biodiesel provides some
environmental benefits. However, biodiesel
has unique properties and needs to be handled differently than diesel fuel. Its use
presents additional risks and may not be
appropriate in all situations. Certain vehicle
operating modes increase these risks and
should be avoided.
Biodiesel fuel quality degrades with time
and exposure to high temperature quicker
than Ultra Low Sulfur Diesel fuel. More
frequent refueling provides the best
opportunity to have a supply of fresh fuel.
Storage at hot ambient temperatures will
accelerate biodiesel degradation.
If the vehicle is not driven often and uses
little fuel, or if it is stored for extended
periods of time, avoid the use of biodiesel
blended fuels above 5% by volume. When
the vehicle is stored for longer than one
month, it should be run out of biodiesel to
below one-quarter tank, refueled with
biodiesel-free fuel, and driven several
kilometers (miles) before storage.
Cold Weather Operation
In cold weather, the fuel filter may become
clogged by wax naturally present in the
fuel. To unclog it, move the vehicle to a
warm garage area and allow the filter to
warm up. The fuel filter may need to be
replaced. See
Fuel Filter Replacement 030. At temperatures below 0 °C (32 °F), it is
recommended to avoid using biodiesel
blends above 5% blend. This blend may
cause fuel filter plugging, system gelling,
and freezing that may affect vehicle
starting. You may need to turn the ignition
on and off a few times before the vehicle
will start. Also, idle the vehicle for a couple
of minutes before accelerating.
It is recommended to use Ultra Low Sulfur
No. 1-D diesel fuel or a blend of No. 1-D and
No. 2-D diesel fuel to enhance vehicle
operation in cold weather at temperatures
below 0 °C (32 °F). Use of No. 1-D diesel fuel
may lower the fuel economy. For additional
information for better cold weather
operation, see
Engine Heater017.
Water in Fuel
Improper fuel tank inspection or cleaning,
or contaminated fuel from suppliers, can
cause water to be pumped into the fuel
tank along with the diesel fuel. If a WATER
IN FUEL SERVICE REQUIRED message displays,
the water must be drained immediately.
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{Warning
Diesel fuel containing water is still
combustible. You or others could be
burned. If the fuel needs to be drained,
keep sparks, flames, and smoking
materials away from the mixture.
Caution
Water in the diesel fuel can corrode
internal components of the fuel system
and lead to severe damage. It can also
support fungus or bacteria growth, which
can damage the fuel system and Fuel
Operated Heater (FOH), if equipped. Even
with a diesel fuel biocide, the fuel system
may still need to be cleaned. Your dealer
can advise of the appropriate solution.
If the fuel tank needs to be purged to
remove water, see your dealer or a
qualified technician. Improper purging can
damage the fuel system and block
the FOH.
Water in Fuel Troubleshooting
If the WATER IN FUEL SERVICE REQUIRED
message comes on:Problem Recommended
Action
Message displays
but goes off during
the ignition cycle. The fuel filter is
partially filled with
water. Drain the
water as soon as
possible. See
"Removing Water
from the Fuel Filter"
following.
Message displays
and stays on. Drain the fuel filter
immediately. If no
water can be
drained, and the
temperature is
below freezing, then
water may be
frozen in the filter.
Move the vehicle to
a warm location to
thaw the water,
then drain the fuel.
If water still does
not drain, see your
dealer. Problem
Recommended
Action
Immediately after
refueling, message
displays and
stays on. A large amount of
water is in the fuel
tank. Drain the fuel
filter immediately.
If the message stays
on or comes back
on without
refueling, then fuel
tank purging is
required. See your
dealer. If the
message displays
and the engine
stalls or runs rough,
do not drive until
the water
contaminated fuel is
drained.
Caution
Driving with this message on can damage
the fuel injection system and the engine.
If the message comes on right after a
(Continued)
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Driving and Operating 29
Caution (Continued)
refuel, water was pumped into the fuel
tank. Turn off the engine and drain the
water immediately.
Removing Water from the Fuel Filter
To drain water:1. Turn the engine off and apply the parking brake.
Van
Pickup
2. Place a container under the filter drain valve. The filter drain valve is on the
bottom of the fuel filter. The filter drain
valve is under the vehicle on the driver
side, inside the frame rail.
3. For van models, open the drain valve by turning it counterclockwise. Allow the
filter to drain until all of the water has
been removed. Close the valve.
For pickup models, open the fuel filter
cap by turning it two to three turns.
Allow the filter to drain until all of the
water has been removed. Close the cap
hand tight. 4. Properly dispose of the water
contaminated fuel.
5. Start the engine and let it run for a few minutes. During the draining process, air
may have entered the fuel system. If the
engine stalls, the fuel system may need
to be primed. See “Fuel Priming”
following.
Fuel Priming
For the fuel system to work properly, the
fuel lines must be full of fuel. If air gets in,
the fuel lines need to be primed before
operating the vehicle and the Fuel Operated
Heater (FOH).
If air is present, the following may have
happened:
.The vehicle ran out of fuel.
.The fuel filter was removed.
.The fuel lines were removed or
disconnected.
.The fuel filter water drain valve was
opened while the engine was running.
.The FOH pump and FOH fuel lines were
removed or disconnected.
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30 Driving and Operating
The system is not harmed by air in the fuel
lines; however, the engine and/or the FOH
may not start until the fuel system is
primed and the air is removed.
Priming the Fuel System
There is an electric priming pump that will
bring fuel to the engine and eliminate air in
the fuel lines. To prime the engine:1. Correct any condition that caused the loss of prime.
2. Turn the ignition on for 30 seconds. Do not start the engine. The fuel pump will
start priming.
3. Turn the ignition off, then back to start, and crank the engine for 15 seconds.
4. If the engine does not start, repeat Steps 2 and 3 until the engine starts.
If the engine does not start after
repeating Steps 2 and 3 three times, turn
the ignition key off for 60 seconds.
5. Repeat the above steps until the engine starts.
6. If the engine starts, but does not run smoothly, increase the engine speed
slightly. 7. If the engine starts and runs but stalls
again, turn the ignition off for
60 seconds.
8. When the engine starts, let it idle for a few minutes and check the filter for any
leaks.
To Prime the Fuel Operated Heater (FOH)
Fuel Lines (Van Models)
See your dealer or qualified technician if the
FOH fuel lines need to be primed.
Running Out of Fuel
If the engine has stalled due to running out
of fuel, try to restart it: 1. If parked on a level surface, add at least 3.8 L (1 gal) of fuel. Up to 18.9 L (5 gal)
may be needed if parked on a slope.
2. Follow the vehicle fuel system priming procedure earlier in this section to
re-prime the system and restart the
engine.
If the check engine light comes on due to
running out of fuel, it may take a few drive
cycles to clear.
On van models only, the Fuel Operated
Heater (FOH) stops automatically when the
fuel tank volume is less than or equal to 10% of the total tank. The FOH fuel lines
will not need to be primed if the vehicle
runs out of fuel.
Fuel Filter Replacement
Van Models
{Warning
Diesel fuel is flammable. It could start a
fire if something ignites it, and people
could be burned. Do not let it get on hot
engine parts, and keep matches or other
ignition sources away.
The fuel filter is on the driver side, inside
the frame rail.
To replace the fuel filter: 1. Drain any water from the filter. See “Removing Water from the Fuel Filter” in
Water in Fuel 027.
Keep the engine off until the procedure
is completed.
2. Apply the parking brake.
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3. Remove the filter element cap by turningit counterclockwise.
4. Remove the filter element. If there is any dirt on the filter sealing surface, clean
it off.
5. Install the new filter element and o-ring.
6. Reinstall and tighten the filter cap to the housing.
7. Use the fuel filter priming procedure to prime the fuel filter. See “Fuel Priming”
in Water in Fuel 027.
8. Start the engine and let it idle for five minutes. Check the fuel filter and air
bleed valve for leaks.
9. Reset the fuel filter monitor. See Driver
Information Center (DIC) 010. If the van Fuel Operated Heater (FOH) (if
equipped) is not working, the FOH line
requires priming. See your dealer for service.
See
Fuel Operated Heater (FOH) (Van Models
Only) 019.
Pickup Models
{Warning
Diesel fuel is flammable. It could start a
fire if something ignites it, and people
could be burned. Do not let it get on hot
engine parts, and keep matches or other
ignition sources away.
The fuel filter is on the driver side, inside
the frame rail in front of the fuel tank. 1. Drain any water from the filter. See
“Removing Water from the Fuel Filter” in
Water in Fuel 027.
Keep the engine off until the procedure
is completed.
2. Apply the parking brake.
3. There are two caps under the filter. Clean the fuel filter area before removing
these two filter caps.
Caution
Failure to cover the fuel filter with a
clean cloth to keep out debris when
replacing may cause dirt to get into the
engine. This could cause engine damage.
Keep the fuel filter covered with a clean
cloth when replacing.