engine CHEVROLET CORVETTE 2002 5.G Owners Manual

6-73
Engine Compartment Fuse Block
There is one fuse block in the engine compartment
located on the passenger's side of the vehicle in
front of the battery.
To remove the fuse block cover, turn the
knob counterclockwise.
Minifuse Usage
1 Rear Fog Lamp
2 Approach
3 Right Headlamp Motor
4 Left Headlamp Motor
5 Anti
-Lock Brakes,
Selective Real Time Damping
6 Fog Lamp
7 Selective Real Time
Damping Relay
8 Headlamp Low
-Beam Right

6-74
Minifuse Usage
9 Headlamp High
-Beam Right
10 Headlamp Low
-Beam Left
11 Horn
12 Headlamp High
-Beam Left
13 Fuel Pump
14 Cooling Fan
- Ignition 3
15 Oxygen Sensor
16 Powertrain Control Module
17 Throttle Control
18 Injector 2
19 Engine Ignition
20 Blank
21 Blank
22 Injector 1
23 Powertrain Control Module
24 Air Conditioning
25 Blank
26 Blank
27 Spare Minifuse Usage
28 Spare
29 Spare
30 Spare
31 Spare
32 Spare
Micro Relay Usage
33 Air Pump
34 Air Conditioner and Clutch
35 Fuel Pump
36 Horn
37 Rear Fog Lamp
38 Back
-Up Lamps
39 Fog Lamp
40 Blank
41 Selective Real Time Damping
Mini Relay Usage
42 Ignition 1
43 Cooling Fan 2
44 Cooling Fan 3
45 Cooling Fan 1

6-75
Maxi-Fuse Usage
46 Cooling Fan 2
47 Blank
48 Blank
49 Cooling Fan 1
50 Air Pump
51 Blank
52 Anti
-Lock Brakes
53 Selective Real Time Damping
Electronics
54 Fuse Puller
Replacement Bulbs
High-Beam Headlamp 9005. . . . . . . . . . . . . . . . . . . .
Low
-Beam Headlamp 9006. . . . . . . . . . . . . . . . . . . .
Back
-Up 2057. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Stop/Tail and Turn Signal 3057. . . . . . . . . . . . .
For any bulb replacements or procedures not listed here,
please consult your dealer.
Capacities and Specifications
The following approximate capacities are given in
English and metric conversions.
Please refer to ªRecommended Fluids and Lubricantsº
in the Index for more information.
Automatic Transmission
Drain and Refill 5.0 quarts (4.7 L). . . . . . . . . . . . . .
Overhaul 10.8 quarts (10.2 L). . . . . . . . . . . . . . . . .
Cooling System12.6 quarts (11.9 L) . . . . . . . . . . . . . .
Engine Oil with Filter6.5 quarts (6.1 L) . . . . . . . . .
Fuel Tank18.5 U.S. gallons (70.0 L) . . . . . . . . . . . .
Manual Transmission
(Overhaul)4.1 quarts (3.8 L) . . . . . . . . . . . . . . . . .
Wheel Nut Torque100 lb
-ft (140 N´m) . . . . . . . . . .
All capacities are approximate. When adding, be sure
to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specifications
Type5.7L V8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VIN Engine Code
LS1 G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LS6 S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-76
Air Conditioning Refrigerant Capacity
If you do your own service work, you'll need the proper
service manual. See ªDoing Your Own Service Workº in
the Index for additional information. It is recommended
that service work on your air conditioning system be
performed by a qualified technician.
Air Conditioning
Refrigerant R134a1.75 lbs. (0.79 kg) . . . . . . . . . . .
Use Refrigerant Oil, R134a Systems
Normal Maintenance
Replacement Parts
Engine Air Cleaner/FilterA917C* . . . . . . . . . . . . . .
Engine Oil FilterPF44* . . . . . . . . . . . . . . . . . . . . . . .
PCV ValveCV948C* . . . . . . . . . . . . . . . . . . . . . . . . .
0.060 inch (1.524 mm)
Spark Plug41
-974 (0.060 inch Gap)* . . . . . . . . . . .
Windshield Wiper Blade
Length 22 inches (55.9 cm). . . . . . . . . . . . . . . . . . . .
Type 9 mm x 3 mm Shepherd's Hook. . . . . . . . . . . .
* ACDelco

part number.
Engine Accessory Drive Belt Routing

Scheduled Maintenance
7-6Engine Oil Scheduled Maintenance
Change engine oil and filter as indicated by the
Engine Oil Life System
(or every 12 months,
whichever occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and filter. This is based
on engine revolutions and engine temperature, and not
on mileage. Based on driving conditions, the mileage
at which an oil change will be indicated can vary
considerably. For the oil life system to work properly,
you must reset the system every time the oil is changed.
When the system has calculated that oil life has
been diminished, it will indicate that an oil change is
necessary. A CHANGE OIL SOON Message will
come on. Change your oil as soon as possible within the next
two times you stop for fuel. It is possible that, if you
are driving under the best conditions, the oil life system
may not indicate that an oil change is necessary for
over a year. However, your engine oil and filter must be
changed at least once a year and at this time the system
must be reset. It is also important to check your oil
regularly and keep it at the proper level.
If the system is ever reset accidentally, you must change
your oil at 3,000 miles (5 000 km) since your last oil
change. Remember to reset the oil life system whenever
the oil is changed. See ªOil Life Systemº in the Index
for information on resetting the system.
Use engine oil meeting the GM Standard GM4718M.
An Emission Control Service.

Scheduled Maintenance
7-9
15,000 Miles (25 000 km)
Inspect engine air cleaner filter if you are driving in dusty conditions.
Replace filter if necessary.
An Emission Control Service. (See footnote
.)
30,000 Miles (50 000 km)
Replace engine air cleaner filter.
An Emission Control Service.
45,000 Miles (75 000 km)
Inspect engine air cleaner filter if you are driving in dusty conditions.
Replace filter if necessary.
An Emission Control Service. (See footnote
.)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Scheduled Maintenance
7-10
50,000 Miles (83 000 km)
Change automatic transmission fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly reaches
90
F (32
C) or higher.
± In hilly or mountainous terrain.
± Uses such as high performance operation.
If you do not use your vehicle under any of these conditions, change the fluid
and filter at 100,000 miles (166 000 km). Manual transmission fluid doesn't
require change.
60,000 Miles (100 000 km)
Replace engine air cleaner filter.
An Emission Control Service.
Inspect engine accessory drive belt.
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Scheduled Maintenance
7-11
75,000 Miles (125 000 km)
Inspect engine air cleaner filter if you are driving in dusty conditions.
Replace filter if necessary.
An Emission Control Service. (See footnote
.)
90,000 Miles (150 000 km)
Replace engine air cleaner filter.
An Emission Control Service.
100,000 Miles (166 000 km)
Replace spark plugs.
An Emission Control Service.
Inspect spark plug wires.
An Emission Control Service.
(Continued)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Scheduled Maintenance
7-12
100,000 Miles (166 000 km) (Continued)
Change automatic transmission fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly
reaches 90
F (32
C) or higher.
± In hilly or mountainous terrain.
± Uses such as high performance operation.
Manual transmission fluid doesn't require change.
If you haven't used your vehicle under severe conditions listed previously and,
therefore, haven't changed your automatic transmission fluid, change both the
fluid and filter. Manual transmission fluid doesn't require change.
150,000 Miles (240 000 km)
Drain, flush and refill the cooling system (or every 60 months since last
service, whichever occurs first). See ªEngine Coolantº in the Index for
what to use.
An Emission Control Service. ACTUAL
SERVICED BY:MILEAGE
DATE

7-13
Part B: Owner Checks and Services
Listed in this part are owner checks and services which
should be performed at the intervals specified to help
ensure the safety, dependability and emission control
performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant
to perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. See ªEngine Oilº in the Index for
further details.
Engine Coolant Level Check
Check the engine coolant level and add DEX
-COOL

coolant mixture if necessary. See ªEngine Coolantº in
the Index for further details.Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer tank and add the proper fluid if
necessary. See ªWindshield Washer Fluidº in the
Index for further details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures.
See ªTiresº in the Index for further details.
Cassette Deck Service
Clean cassette deck. Cleaning should be done every
50 hours of tape play. See ªAudio Systemsº in the
Index for further details.
Power Antenna Service
Clean power antenna mast. See ªAudio Systemsº in
the Index for further details.