engine CHEVROLET CORVETTE 2002 5.G Manual Online

5-20
Z06 models do not have Extended Mobility Tires.
If a Z06 model tire goes flat, avoid further tire and
wheel damage by driving slowly to a level place and
stopping. Then do this:
1. Turn on the hazard warning flashers.
2. Set the parking brake firmly.
3. Put the shift lever (manual transmission)
in REVERSE (R).
4. Turn off the engine.
5. Inspect the flat tire.
If the tire has been separated from the wheel or has
damaged sidewalls or large tears that allow rapid air
loss, call a tire repair facility. See ªRoadside Assistanceº
in the Index.
If the flat tire is due to a slow leak caused by a nail or
other similar road hazard, the tire inflator kit may be
used to repair the damaged tire temporarily. The kit uses
a liquid tire sealant to seal small punctures in the tread
area of the tire. The flat tire is then inflated to at least 26 psi (179 kPa)
and driven to evenly distribute the tire sealant. The tire
pressure is checked after driving for a maximum of
10 minutes to see if the slow leak has been stopped.
If the tire pressure is 19 psi (131 kPa) or more, inflate
the tire up to the standard operating pressure as shown
on the Tire Pressure Label found on the rear edge of the
driver's door. See ªTires, Pressureº in the Index.
You should have the damaged tire repaired as soon
as possible. The tire sealant is a temporary repair only.
For more information regarding the tire inflator kit see
ªTire Inflator Kitº following this section.
NOTICE:
If the tire pressure has dropped below 19 psi
(131 kPa), the vehicle should not be driven
further. Damage to the tire may be severe
and the sealant will not be effective. Contact
Roadside Assistance. See ªRoadside Assistanceº
in the Index.

5-23
NOTICE:
The car engine must be running to avoid draining
the battery while running the air compressor.
Follow the proper steps to be sure your vehicle won't
move. See ªParking Your Vehicle, Manual Transmissionº
in the Index.
CAUTION:
It can be dangerous to get out of your vehicle
with the engine running, if the shift lever is not in
NEUTRAL (N) with the parking brake firmly set
(manual transmission). Your vehicle can roll or
move suddenly even when on fairly level ground.
To be sure your vehicle won't move, always set
your parking brake and move the shift lever to
NEUTRAL (N) when you start or idle your engine.
CAUTION:
Idling the engine in a closed-in place or with
the climate control system off can cause deadly
carbon monoxide (CO). See ªEngine Exhaustº in
the Index.
CAUTION:
Inflating something too much can make it
explode, and you or others could be injured.
Be sure to read the inflator instructions, and
inflate the tire to its recommended pressure.
Do not exceed 36 psi (248 kPa).

5-27
If You're Stuck: In Sand, Mud,
Ice or Snow
In order to free your vehicle when it is stuck, you will
need to spin the wheels, but you don't want to spin
your wheels too fast. The method known as ªrockingº
can help you get out when you're stuck, but you must
use caution.
CAUTION:
If you let your tires spin at high speed, they can
explode, and you or others could be injured.
And, the transmission or other parts of the
vehicle can overheat. That could cause an engine
compartment fire or other damage. When you're
stuck, spin the wheels as little as possible. Don't
spin the wheels above 35 mph (55 km/h) as shown
on the speedometer.
NOTICE:
Spinning your wheels can destroy parts of your
vehicle as well as the tires. If you spin the wheels
too fast while shifting your transmission back
and forth, you can destroy your transmission.
For information about using tire chains on your vehicle,
see ªTire Chainsº in the Index.
Rocking Your Vehicle To Get It Out
First, turn your steering wheel left and right. That will clear
the area around your front wheels. You should turn your
TCS System off. See ªTraction Control Systemº in the
Index. Then shift back and forth between REVERSE (R)
and a forward gear, spinning the wheels as little as possible.
For a manual transmission, shift slowly between either
FIRST (1) or SECOND (2) and REVERSE (R), allowing
the wheels to stop before shifting into gear. Release the
accelerator pedal while you shift, and press lightly on
the accelerator pedal when the transmission is in gear.
By slowly spinning your wheels in the forward and
reverse directions, you will cause a rocking motion that
may free your vehicle. If that doesn't get you out after a
few tries, you may need to be towed out. If you do need to
be towed out, see ªTowing Your Vehicleº in the Index.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Filling Your Tank
6
-9 Checking Things Under the Hood
6
-12 Engine Oil
6
-17 Engine Air Cleaner/Filter
6
-19 Automatic Transmission Fluid
6
-20 Manual Transmission Fluid
6
-21 Hydraulic Clutch
6
-22 Rear Axle
6
-23 Engine Coolant
6
-26 Surge Tank Pressure Cap
6
-27 Power Steering Fluid
6
-28 Windshield Washer Fluid
6
-29 Brakes
6
-32 Battery
6
-33 Bulb Replacement
6
-38 Windshield Wiper Blade Replacement6
-40 Tires
6
-53 Lifting Your Corvette
6
-57 Appearance Care
6
-57 Cleaning the Inside of Your Vehicle
6
-60 Cleaning a Removable Roof Panel
6
-61 Cleaning the Outside of Your Vehicle
6
-63 Cleaning Your Convertible Top
6
-63 Cleaning Aluminum Wheels
6
-64 Cleaning Tires
6
-64 Finish Damage
6
-64 Underbody Maintenance
6
-66 GM Vehicle Care/Appearance Materials
6
-67 Vehicle Identification Number (VIN)
6
-67 Service Parts Identification Label
6
-68 Electrical System
6
-75 Replacement Bulbs
6
-75 Capacities and Specifications
6
-76 Normal Maintenance Replacement Parts

6-3
CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.

Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before you attempt any vehicle
maintenance task.

Be sure to use the proper nuts, bolts and
other fasteners. ªEnglishº and ªmetricº
fasteners can be easily confused. If you use
the wrong fasteners, parts can later break
or fall off. You could be hurt.
Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle can
affect the airflow around it. This may cause wind noise
and affect windshield washer performance. Check with
your dealer before adding equipment to the outside of
your vehicle.
Fuel
Gasoline Octane
Use premium unleaded gasoline with a posted octane of
91 or higher for best performance. You may also use
middle grade or regular unleaded gasoline rated at 87
octane or higher, but your vehicle's acceleration may be
slightly reduced. If the octane is less than 87, you may
get a heavy knocking noise when you drive. If it is bad
enough, it can damage your engine.

6-4 Gasoline Specifications
It is recommended that gasoline meet specifications
which were developed by the American Automobile
Manufacturers Association and endorsed by the
Canadian Vehicle Manufacturers' Association for better
vehicle performance and engine protection. Gasolines
meeting these specifications could provide improved
driveability and emission control system performance
compared to other gasolines.
In Canada, look for the
ªAuto Makers' Choiceº
label on the fuel pump.
Canada Only
California Fuel
If your vehicle is certified to meet California Emission
Standards (see the underhood emission control label),
it is designed to operate on fuels that meet California
specifications. If this fuel is not available in states
adopting California emissions standards, your vehicle
will operate satisfactorily on fuels meeting federal
specifications, but emission control system performance
may be affected. The malfunction indicator lamp may
turn on (see ªMalfunction Indicator Lampº in the
Index) and your vehicle may fail a smog
-check test.
If this occurs, return to your authorized GM dealer for
diagnosis. If it is determined that the condition is caused
by the type of fuel used, repairs may not be covered by
your warranty.
Additives
Some gasolines that are not reformulated for low
emissions may contain an octane
-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. General Motors
does not recommend the use of such gasolines.

6-5
Fuels containing MMT can reduce the life of spark
plugs and the performance of the emission control
system may be affected. The malfunction indicator lamp
may turn on. If this occurs, return to your authorized
GM dealer for service.
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work properly.
You should not have to add anything to your fuel.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available
in your area to contribute to clean air. General Motors
recommends that you use these gasolines, particularly
if they comply with the specifications described earlier.
NOTICE:
Your vehicle was not designed for fuel that
contains methanol. Don't use fuel containing
methanol. It can corrode metal parts in your
fuel system and also damage plastic and rubber
parts. That damage wouldn't be covered under
your warranty.
Fuels in Foreign Countries
If you plan on driving in another country outside the
United States or Canada, the proper fuel may be hard
to find. Never use leaded gasoline or any other fuel not
recommended in the previous text on fuel. Costly repairs
caused by use of improper fuel wouldn't be covered by
your warranty.
To check on fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you'll be driving.
Filling Your Tank
CAUTION:
Gasoline vapor is highly flammable. It burns
violently, and that can cause very bad injuries.
Don't smoke if you're near gasoline or refueling
your vehicle. Keep sparks, flames and smoking
materials away from gasoline.

6-9
Filling a Portable Fuel Container
CAUTION:
Never fill a portable fuel container while it is in
your vehicle. Static electricity discharge from the
container can ignite the gasoline vapor. You can
be badly burned and your vehicle damaged if this
occurs. To help avoid injury to you and others:

Dispense gasoline only into
approved containers.

Do not fill a container while it is inside a
vehicle, in a vehicle's trunk, pickup bed
or on any surface other than the ground.

Bring the fill nozzle in contact with the
inside of the fill opening before operating
the nozzle. Contact should be maintained
until the filling is complete.

Don't smoke while pumping gasoline.
Checking Things Under the Hood
CAUTION:
An electric fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing and tools away from any
underhood electric fan.
CAUTION:
Things that burn can get on hot engine parts and
start a fire. These include liquids like gasoline,
oil, coolant, brake fluid, windshield washer and
other fluids, and plastic or rubber. You or others
could be burned. Be careful not to drop or spill
things that will burn onto a hot engine.

6-11 Engine Compartment Overview
When you open the hood, you'll see the following:
A. Coolant Surge Tank and
Pressure Cap
B. Battery
C. Engine Oil DipstickD. Engine Oil Fill Cap
E. Engine Air Cleaner/Filter
F. Power Steering Fluid Reservoir
G. Brake Fluid ReservoirH. Clutch Master Cylinder
Reservoir (If Equipped)
I. Windshield Washer
Fluid Reservoir

6-12
Engine Oil
If the LOW OIL LEVEL message on the Driver
Information Center comes on, it means you need
to check your engine oil level right away. For more
information, see ªDriver Information Centerº in the
Index. You should check your engine oil level regularly;
this is an added reminder.
Checking Engine Oil
It's a good idea to check your engine oil level every time
you get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick
handle is a yellow ring
located near the coolant
surge tank. See ªEngine
Compartment Overviewº
in the Index for more
information on location.
Turn off the engine and give the oil a few minutes to
drain back into the oil pan. If you don't, the oil dipstick
might not show the actual level.
Pull out the dipstick and clean it with a paper towel or a
cloth, then push it back in all the way. Remove it again,
keeping the tip down.