service CHEVROLET CORVETTE 2002 5.G Service Manual

6-19
Automatic Transmission Fluid
How to Check
It is not necessary to check the transmission fluid level.
A transmission fluid leak is the only reason for fluid loss.
If a leak occurs, take the vehicle to your dealer service
department and have it repaired as soon as possible.
There is a special procedure for checking and changing
the transmission fluid. Because this procedure is
difficult, you should have this done at your dealer
service department. Contact your dealer for additional
information or the procedure can be found in the service
manual. To purchase a service manual, see ªService and
Owner Publicationsº in the Index.
NOTICE:
We recommend that only fluid labeled
DEXRON-III be used, because fluid with
that label is made specially for your automatic
transmission. Damage caused by fluid other
than DEXRON
-III is not covered by your new
vehicle warranty.
Change both the fluid and filter every 50,000 miles
(80 000 km) if the vehicle is mainly driven under one
of these conditions:

In heavy city traffic where the outside temperature
regularly reaches 90F (32C) or higher.

In hilly or mountainous terrain.

High performance operation.
If you do not use your vehicle under one of
these conditions, change the fluid and filter every
100,000 miles (166 000 km).
See ªScheduled Maintenance Servicesº in the Index
for the proper service intervals for the transmission fluid
and filter.

6-20
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine
oil is changed. However, the fluid in your manual
transmission doesn't require changing.
How to Check
Because this operation can be difficult, you may
choose to have this done at your Chevrolet dealership
service department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot exhaust
system parts, starting a fire. Too little fluid could
cause the transmission to overheat. Be sure to
get an accurate reading if you check your
transmission fluid.
Check the fluid level only when your engine is off, the
vehicle is parked on a level place and the transmission
is cool enough for you to rest your fingers on the
transmission case.
Then, follow these steps:
1. Remove the filler plug.
2. Check that the lubricant level is up to the bottom of
the filler plug hole.
3. If the fluid level is good, install the plug and be sure
it is fully seated. If the fluid level is low, add more
fluid as described in the next steps.

6-21 How to Add Fluid
Here's how to add fluid. Refer to the Maintenance
Schedule to determine what kind of fluid to use.
See ªRecommended Fluids and Lubricantsº in
the Index.
1. Remove the filler plug.
2. Add fluid at the filler plug hole. Add only enough
fluid to bring the fluid level up to the bottom of the
filler plug hole.
3. Install the filler plug. Be sure the plug is fully seated.
4. Tighten the plug to 20 lb
-ft (27 N´m).
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self
-adjusting. The clutch master cylinder reservoir is
filled with hydraulic clutch fluid.
It is not necessary to regularly check clutch fluid unless
you suspect there is a leak in the system. Adding fluid
won't correct a leak.
A fluid loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
The clutch master cylinder reservoir is located at the
rear of the engine compartment on the driver's side.
See ªEngine Compartment Overviewº in the Index
for more information on location.
Refer to the Maintenance Schedule to determine how
often you should check the fluid level in your clutch
master cylinder reservoir and for the proper fluid. See
ªOwner Checks and Servicesº and ªRecommended
Fluids and Lubricantsº in the Index.

6-31 Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built
-in wear indicators that make
a high
-pitched warning sound when the brake pads are
worn and new pads are needed. The sound may come
and go or be heard all the time your vehicle is moving
(except when you are pushing on the brake pedal firmly).
CAUTION:
The brake wear warning sound means that soon
your brakes won't work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
NOTICE:
Continuing to drive with worn-out brake pads
could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
your brakes.
Brake linings should always be replaced as complete
axle sets.
See ªBrake System Inspectionº in Section 7 of this
manual under Part C ªPeriodic Maintenance Inspections.º
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in pedal
travel. This could be a sign of brake trouble.

6-32 Brake Adjustment
As you make brake stops, your disc brakes
automatically adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is complex.
Its many parts have to be of top quality and work
well together if the vehicle is to have really good
braking. Your vehicle was designed and tested with
top
-quality GM brake parts. When you replace parts
of your braking system
-- for example, when your brake
linings wear down and you need new ones put in
-- be
sure you get new approved GM replacement parts.
If you don't, your brakes may no longer work properly.
For example, if someone puts in brake linings that are
wrong for your vehicle, the balance between your
front and rear brakes can change
-- for the worse.
The braking performance you've come to expect can
change in many other ways if someone puts in the
wrong replacement brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelco
battery. When it's time for a new battery,
get one that has the replacement number shown on the
original battery's label. We recommend an ACDelco
battery. For battery replacement, see your dealer or
the service manual. To purchase a service manual,
see ªService and Owner Publicationsº in the Index.
WARNING: Battery posts, terminals and related
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.

6-33 Vehicle Storage
If you're not going to drive your vehicle for 25 days
or more, remove the black, negative (
-) cable from
the battery. This will help keep your battery from
running down.
CAUTION:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
aren't careful. See ªJump Startingº in the Index
for tips on working around a battery without
getting hurt.
Contact your dealer to learn how to prepare your vehicle
for longer storage periods.
Also, for your audio system, see ªTheft
-Deterrent
Featureº in the Index.
Bulb Replacement
For the proper type of replacement bulb,
see ªReplacement Bulbsº in the Index.
For any bulb changing procedure not listed in
this section, contact your Chevrolet dealer's
service department.
Halogen Bulbs
CAUTION:
Halogen bulbs have pressurized gas inside
and can burst if you drop or scratch the bulb.
You or others could be injured. Be sure to read
and follow the instructions on the bulb package.

6-40
Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service,
see your Chevrolet Warranty booklet for details.
CAUTION:
Poorly maintained and improperly used tires
are dangerous.

Overloading your tires can cause
overheating as a result of too much friction.
You could have an air
-out and a serious
accident. See ªLoading Your Vehicleº in
the Index.
CAUTION: (Continued)
CAUTION: (Continued)

Underinflated tires pose the same danger
as overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be checked
when your tires are cold.

Overinflated tires are more likely to be
cut, punctured or broken by a sudden
impact
-- such as when you hit a pothole.
Keep tires at the recommended pressure.

Worn, old tires can cause accidents. If your
tread is badly worn, or if your tires have
been damaged, replace them.

6-41 Extended Mobility Tires
(Except ZO6 Models)
Your vehicle, when new, had Goodyear Extended
Mobility Tires (EMT). There's no spare tire, no tire
changing equipment and no place to store a tire in
the vehicle. Extended Mobility Tires perform so well
without any air that a Tire Pressure Monitor (TPM) is
used to alert you if a tire has lost pressure.
If a tire goes flat, you won't need to stop on the side of
the road to change the tire. You can just keep on driving.
The shorter the distance you drive and the slower the
speed, the greater the chance that the tire will not have to
be replaced. If you drive on a deflated EMT for 50 miles
(80 km) or less and at speeds of 55 mph (90 km/h) or
less, there is a good chance that the tire can be repaired.
The tire can operate effectively with no air pressure for
up to 200 miles (320 km) at speeds up to 55 mph
(90 km/h), but the tire would then have to be replaced. When a tire is filled with air, it provides a cushion
between the road and the wheel. Because you won't
have this cushion when driving on a deflated tire,
try to avoid potholes that could damage your wheel
and require replacement of it.
Some road hazards can damage a tire beyond repair.
This damage could occur even before you've driven on
the tire in a deflated condition. When a tire has been
damaged, or if you've driven any distance on a deflated
EMT, check with an authorized Goodyear EMT Service
Center to determine whether the tire can be repaired or
should be replaced. To maintain your vehicle's extended
mobility feature, all replacement tires must be Extended
Mobility Tires. As soon as possible, contact the nearest
authorized Chevrolet or Goodyear EMT servicing facility
for inspection and repair or replacement. To locate the
nearest Chevrolet or Goodyear EMT servicing facility,
call Roadside Assistance. For phone numbers and
Roadside Assistance details, see ªRoadside Assistanceº
or ªCanadian Roadside Assistanceº in the Index. You
may also contact Goodyear, for the nearest authorized
EMT servicing facility, by calling 1
-800-789-9878.

6-42
CAUTION:
Extended mobility tires are constructed
differently than other tires and could explode
during improper service. You or others could be
injured or killed if you attempt to repair, replace,
dismount, or mount an extended mobility tire.
Let only an authorized Goodyear EMT Service
Center repair, replace, dismount and mount
extended mobility tires.
The valve stems on your extended mobility tires have
sensors that are part of the Tire Pressure Monitor
(TPM). See ªTire Pressure Monitorº in the Index.
These sensors contain batteries which are designed to
last for 10 years under normal driving conditions.
See your dealer if you ever need to have a wheel
replaced, or if the sensors ever need replacement.
NOTICE:
Using liquid sealants can damage the tire valves
and tire pressure monitor sensors in your
extended mobility tires. This damage would not
be covered by warranty. Don't use liquid sealants
in your extended mobility tires.
If you feel that winter tires are needed for your driving
conditions, Goodyear Eagle M+S EMT tires are available
in your original equipment sizes from an authorized
Goodyear EMT retailer. These tires will improve snow
traction while maintaining your Corvette's extended
mobility feature. When using winter tires on your vehicle,
be sure to use them on all four wheels. See ªBuying New
Tiresº in the Index.

6-44
How to Check
Use a good quality pocket
-type gage to check tire
pressure. You can't tell if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they're underinflated.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt and moisture.
If your vehicle is equipped with the Tire Pressure
Monitor, you can check tire inflation pressures while
driving. After you've reached a speed of 15 mph
(24 kmh) or more, press and release the GAGES button
on the Driver Information Center (DIC) until the front
tire pressures are displayed. Then, press and release the
GAGES button for the rear tire pressures. If the display
doesn't show tire pressure, or if the SERVICE TIRE
MON SYS message appears, see your dealer for service.
For more information, see ªTire Pressure Monitorº and
ªDriver Information Center (DIC)º in the Index.
Tire Pressure Monitor (Except Z06)
The Tire Pressure Monitor (TPM) has a sensor on
each road wheel that transmits to a receiver on the
instrument panel.
The system operates on a radio frequency subject to
Federal Communications Commission (FCC) Rules
and with Industry and Science Canada.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference,
and (2) this device must accept any interference
received, including interference that may cause
undesired operation.
This device complies with RSS
-210 of Industry and
Science Canada. Operation is subject to the following
two conditions: (1) this device may not cause
interference, and (2) this device must accept any
interference received, including interference that may
cause undesired operation of the device.