CHEVROLET CORVETTE 2009 6.G Owners Manual

Micro-Relays Usage
34 Horn
35 Air Conditioning Compressor
36 Windshield Washer
37 Parking Lamps, Foglamps
38 Front Fog Lamp
39 High-Beam Headlamp
46 Headlamp Washer
55 Fuel Pump
Mini-Relays Usage
40 Rear Defog
41 Windshield Wiper High/Low
42 Windshield Wiper Run/Accessory
43 Crank
44 Powertrain Ignition 1
45 Windshield Wiper On/Off
47 Low-Beam Headlamp
Spare Fuses Usage
48 Spare
49 Spare
50 Spare
51 Spare
52 Spare
53 Spare
54 Fuse Puller
Diodes Usage
§Diode 1
§Wiper
§Diode 2
5-109

Capacities and Specications
The following approximate capacities are given in English and metric conversions.
SeeRecommended Fluids and Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System
6.2L LS3 V8 Engine 11.9 qt 11.3 L
6.2L LS9 V8 Supercharged Engine – Cooling System 11.9 qt 11.3 L
6.2L LS9 V8 Supercharged Engine – Supercharger
Intercooler Cooling System5.1 qt 4.8 L
7.0L LS7 V8 Engine 11.9 qt 11.3 L
Engine Oil with Filter
6.2L LS3 V8 6.0 qt 5.7 L
6.2L LS9 V8 Supercharged Engine 10.5 qt 9.9 L
7.0L LS7 V8 Engine 10.5 qt 9.9 L
Fuel Tank 18.0 gal 68.0 L
5-110

ApplicationCapacities
English Metric
Transmission Fluid
Automatic Transmission (Pan Removal and Filter
Replacement)6.5 qt 6.2 L
Manual Transmission – Base 3.6 qt 3.5 L
Manual Transmission – Z51 4.2 qt 4.0 L
Manual Transmission – Z06 4.5 qt 4.3 L
Manual Transmission – ZR1 4.5 qt 4.3 L
Wheel Nut Torque 100 lb ft 140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling
5-111

Engine Specications
Engine VIN Code Transmission Spark Plug Gap Firing Order
6.2L LS3 V8 WAutomatic
Manual0.040 in (1.016 mm) 1–8–7–2–6–5–4–3
6.2L LS9 V8 R Manual 0.040 in (1.016 mm) 1–8–7–2–6–5–4–3
7.0L LS7 V8 E Manual 0.040 in (1.016 mm) 1–8–7–2–6–5–4–3
Engine Data
Engine Horsepower Torque Displacement Compression Ratio
6.2L LS3 V8 without
option NPP430 @ 5900 rpm 424 lb ft @ 4600 rpm 6.2L 10.69:1
6.2L LS3 V8 with
option NPP436 @ 5900 rpm 428 lb ft @ 4600 rpm 6.2L 10.69:1
6.2L LS9 V8
Supercharged638 @ 6500 rpm 604 lb ft @ 3800 rpm 6.2L 9.10:1
7.0L LS7 V8 505 @ 6300 rpm 470 lb ft @ 4800 rpm 7.0L 11.00:1
5-112

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-7Owner Checks and Services............................6-9
At Each Fuel Fill............................................6-9
At Least Once a Month.................................6-10
At Least Once a Year...................................6-10
Recommended Fluids and Lubricants...............6-12
Maintenance Replacement Parts.....................6-14
Engine Drive Belt Routing..............................6-15
Maintenance Record.....................................6-16
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements the vehicle warranties. See the Warranty
and Owner Assistance booklet or your dealer/retailer for
details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts, and recommended uids and
lubricants as prescribed in this manual are necessary
to keep this vehicle in good working condition. Any
damage caused by failure to follow scheduled
maintenance might not be covered by the vehicle
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
the vehicle in good working condition, but also helps
the environment. All recommended maintenance is
important. Improper vehicle maintenance can even affect
the quality of the air we breathe. Improper uid levels or
the wrong tire ination can increase the level of emissions
from the vehicle. To help protect the environment, and to
keep the vehicle in good condition, be sure to maintain
the vehicle properly.
Using the Maintenance Schedule
We want to help keep this vehicle in good working
condition. But we do not know exactly how you will drive
it. You might drive very short distances only a few
times a week. Or you might drive long distances all the
time in very hot, dusty weather. You might use the
vehicle in making deliveries. Or you might drive
it to work, to do errands, or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You might need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep the vehicle in good condition,
see your dealer/retailer.
6-2

This schedule is for vehicles that:
carry passengers and cargo within recommended
limits on the Tire and Loading Information label.
SeeLoading the Vehicle on page 4-22.
are driven on reasonable road surfaces within legal
driving limits.
use the recommended fuel. SeeGasoline Octane
on page 5-6.
The services inScheduled Maintenance on page 6-4
should be performed when indicated. SeeAdditional
Required Services on page 6-6andMaintenance
Footnotes on page 6-7for further information.
{CAUTION:
Performing maintenance work on a vehicle can be
dangerous. In trying to do some jobs, you can be
seriously injured. Do your own maintenance work
only if you have the required know-how and the
proper tools and equipment for the job. If you have
any doubt, see your dealer/retailer to have a
qualied technician do the work. SeeDoing Your
Own Service Work on page 5-5.Some maintenance services can be complex. So, unless
you are technically qualied and have the necessary
equipment, have your dealer/retailer do these jobs.
When you go to your dealer/retailer for service, trained
and supported service technicians will perform the
work using genuine parts.
To purchase service information, seeService
Publications Ordering Information on page 7-15.
Owner Checks and Services on page 6-9tells what
should be checked, when to check it, and what
can easily be done to help keep the vehicle in good
condition.
The proper replacement parts, uids, and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 6-12andMaintenance Replacement Parts
on page 6-14. When the vehicle is serviced, make sure
these are used. All parts should be replaced and all
necessary repairs done before you or anyone else
drives the vehicle. We recommend the use of genuine
parts from your dealer/retailer.
6-3

Scheduled Maintenance
When the CHANGE ENGINE OIL message displays,
service is required for the vehicle. Have the vehicle
serviced as soon as possible within the next 600 miles
(1 000 km). It is possible that, if driving under the
best conditions, the engine oil life system may not
indicate that vehicle service is necessary for over a year.
However, the engine oil and lter must be changed at
least once a year and at this time the system must
be reset. Your dealer/retailer has trained service
technicians who will perform this work using genuine
parts and reset the system.
If the engine oil life system is ever reset accidentally,
service the vehicle within 3,000 miles (5 000 km)
since the last service. Remember to reset the oil life
system whenever the oil is changed. SeeEngine Oil Life
System on page 5-26for information on the Engine
Oil Life System and resetting the system.When the CHANGE ENGINE OIL message appears,
certain services, checks, and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally, it is
recommended that the rst service be MaintenanceI,
the second service be MaintenanceII, and then alternate
MaintenanceIand MaintenanceIIthereafter. However,
in some cases, MaintenanceIImay be required more
often.
MaintenanceI— Use MaintenanceIif the message
displays within 10 months since the vehicle was
purchased or MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the message displays
10 months or more since the last service or if the
message has not come on at all for one year.
6-4

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-20. Reset oil life
system. SeeEngine Oil Life System on page 5-26.An Emission Control
Service.••
Visually check for any leaks or damage.See footnote (g).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-28.See footnote (k).•
Check tire ination pressures and tire wear. SeeTires on page 5-62.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Replace passenger compartment air lter.See footnote (j).•
6-5

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Except ZR1: Replace engine air cleaner
lter. SeeEngine Air Cleaner/Filter on
page 5-28.•••
ZR1 Only: Replace engine air cleaner
lter. SeeEngine Air Cleaner/Filter on
page 5-28.• •••••
Change automatic transmission uid and
lter (severe service).See footnote (h).•••
Change automatic transmission uid and
lter (normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control Service.•
6-6