service CHEVROLET CORVETTE 2009 6.G Workshop Manual

If the Tire Pressure Monitor (TPM) system detects a at
tire and the Driver Information Center (DIC) displays
TIRE FLAT, or if the TPM system is malfunctioning and
the DIC displays SERVICE TIRE MONITOR, the
Active Handling System will be affected as follows:
The Active Handling System cannot be turned off by
the driver.
If the Active Handling System is off, it will be turned
on automatically.
Competitive Driving Mode is unavailable.
The Active Handling System will feel different in
aiding and maintaining directional control.
Competitive Driving Mode
The driver can select this optional handling mode by
pressing the ACTIVE HANDLING button on the console
quickly two times. COMPETITIVE DRIVING MODE will
be displayed in the DIC. Competitive Driving Mode allows
the driver to have full control of the rear wheels while the
Active Handling System helps maintain directional control
of the vehicle by selective brake application. This involves
less intervention than with both the Active Handling
System and Traction Control Systems on. The Traction
Control System will not be operating. Adjust your driving
accordingly.This light will be on when
the vehicle is in the
Competitive Driving Mode.
When the ACTIVE HANDLING button is pressed
again, the Active Handling and Traction Control Systems
will be on. The TRACTION SYSTEM AND ACTIVE
HANDLING-ON message will be displayed briey in the
DIC and a chime will be heard.
Notice:When traction control is turned off, or
Competitive Driving Mode is active, it is possible to
lose traction. If you attempt to shift with the drive
wheels spinning with a loss of traction, it is possible
to cause damage to the transmission. Do not attempt
to shift when the drive wheels do not have traction.
Damage caused by misuse of the vehicle is not
covered. See the warranty book for additional
information.
4-9

The setting can be changed at any time. Based on road
conditions, steering wheel angle and the vehicle speed,
the system automatically adjusts to provide the best
handling while providing a smooth ride. The Tour and
Sport modes will feel similar on a smooth road. Select a
new setting whenever driving conditions change.
Three Driver Information Center (DIC) messages
(SERVICE RIDE CONTROL, SHOCKS INOPERATIVE
and MAXIMUM SPEED 80 MPH (129 KM/H) display
when a malfunction occurs with the Selective Ride
Control system. Refer toDIC Warnings and Messages
on page 3-54for more information.
Steering
Power Steering
If power steering assist is lost because the engine
stops or the system is not functioning, the vehicle can
be steered but it will take more effort.
Magnetic Speed Variable Assist
Steering System
This system continuously adjusts the effort felt when
steering at all vehicle speeds. It provides ease when
parking, yet a rm, solid feel at highway speeds.
Steering Tips
It is important to take curves at a reasonable speed.
Traction in a curve depends on the condition of the tires
and the road surface, the angle at which the curve is
banked, and vehicle speed. While in a curve, speed is
the one factor that can be controlled.
If there is a need to reduce speed, do it before entering
the curve, while the front wheels are straight.
Try to adjust the speed so you can drive through the
curve. Maintain a reasonable, steady speed. Wait to
accelerate until out of the curve, and then accelerate
gently into the straightaway.
4-11

Racing or Other Competitive Driving
Racing or competitive driving may affect the vehicle
warranty. See the warranty book before using the
vehicle for racing or other competitive driving.
Notice:If you use the vehicle for racing or other
competitive driving, the engine may use more
oil than it would with normal use. Low oil levels can
damage the engine. For information on how to
add oil, seeEngine Oil on page 5-20.
Z06 and ZR1 Only: Be sure to check the oil level often
during racing or other competitive driving and keep
the level at or near the upper mark that shows the
proper operating range on the engine oil dipstick.
Except Z06 and ZR1: Be sure to check the oil level
often during racing or other competitive driving and
keep the level at or near 1 quart (1 L) above the upper
mark that shows the proper operating range on the
engine oil dipstick. After the competitive driving,
remove excess oil so that the level on the dipstick is
not above the upper mark that shows the proper
operating range.Z06 and ZR1 Only: For racing or competitive driving,
it is recommended that the brake uid be replaced with a
high performance brake uid that has a dry boiling point
greater than 534°F (279°C). After conversion to the high
performance brake uid, follow the brake uid service
recommendations outlined by the uid manufacturer.
Do not use silicone or DOT-5 brake uids.
If the vehicle is a ZO6 or ZR1 model or has the Z51
performance package, it has greaseable outer ends on
both of the rear toe-links. Under normal use, lubrication
should be performed as described in the maintenance
schedule. SeeScheduled Maintenance on page 6-4and
Recommended Fluids and Lubricants on page 6-12.
If using the vehicle for racing, lubrication should be
performed at the end of each racing day. See your
dealer/retailer for lubrication and make sure any needed
repairs are made at once. Proper procedures for
performing these services can be found in the service
manual. SeeService Publications Ordering Information
on page 7-15.
If the vehicle is used for racing or other competitive
driving, the rear axle uid temperatures may be higher
than would occur in normal driving. We recommend
that the rear axle uid be drained and relled with new
uid after every 24 hours of racing or competitive
driving. SeeRecommended Fluids and Lubricants on
page 6-12for what uid to use.
4-15

Hydroplaning
Hydroplaning is dangerous. Water can build up under
your vehicle’s tires so they actually ride on the
water. This can happen if the road is wet enough and
you are going fast enough. When your vehicle is
hydroplaning, it has little or no contact with the road.
There is no hard and fast rule about hydroplaning. The
best advice is to slow down when the road is wet.
Other Rainy Weather Tips
Besides slowing down, other wet weather driving tips
include:
Allow extra following distance.
Pass with caution.
Keep windshield wiping equipment in good shape.
Keep the windshield washer uid reservoir lled.
Have good tires with proper tread depth. SeeTires
on page 5-62.
Turn off cruise control.
Before Leaving on a Long Trip
To prepare your vehicle for a long trip, consider having
it serviced by your dealer/retailer before departing.
Things to check on your own include:
Windshield Washer Fluid:Reservoir full? Windows
clean — inside and outside?
Wiper Blades:In good shape?
Fuel, Engine Oil, Other Fluids:All levels checked?
Lamps:Do they all work and are lenses clean?
Tires:Are treads good? Are tires inated to
recommended pressure?
Weather and Maps:Safe to travel? Have
up-to-date maps?
4-17

Highway Hypnosis
Always be alert and pay attention to your surroundings
while driving. If you become tired or sleepy, nd a
safe place to park your vehicle and rest.
Other driving tips include:
Keep the vehicle well ventilated.
Keep interior temperature cool.
Keep your eyes moving — scan the road ahead
and to the sides.
Check the rearview mirror and vehicle instruments
often.
Hill and Mountain Roads
Driving on steep hills or through mountains is different
than driving on at or rolling terrain. Tips for driving
in these conditions include:
Keep the vehicle serviced and in good shape.
Check all uid levels and brakes, tires, cooling
system, and transmission.
Going down steep or long hills, shift to a
lower gear.
{CAUTION:
If you do not shift down, the brakes could get so
hot that they would not work well. You would then
have poor braking or even none going down a hill.
You could crash. Shift down to let the engine
assist the brakes on a steep downhill slope.
4-18

Towing
Towing Your Vehicle
The vehicle was neither designed nor intended to be
towed with any of its wheels on the ground.
Consult your dealer/retailer or a professional towing
service if the disabled vehicle needs to be towed.
SeeRoadside Assistance Program on page 7-7.
Notice:Dolly towing or dinghy towing the vehicle
may cause damage because of reduced ground
clearance. Always put the vehicle on a atbed truck.
Recreational Vehicle Towing
Notice:Dolly towing or dinghy towing the vehicle
may cause damage because of reduced ground
clearance. Always put the vehicle on a atbed truck.
The vehicle was neither designed nor intended to be
towed with any of its wheels on the ground. If the vehicle
must be towed, see “Towing Your Vehicle” earlier in
this section.
Towing a Trailer
The vehicle is neither designed nor intended to tow a
trailer.
4-28

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-5
Adding Equipment to the Outside of the
Vehicle......................................................5-5
Fuel................................................................5-6
Gasoline Octane............................................5-6
Gasoline Specications....................................5-6
California Fuel...............................................5-7
Additives.......................................................5-7
Fuels in Foreign Countries...............................5-8
Filling the Tank..............................................5-9
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-20
Engine Oil Life System..................................5-26
Engine Air Cleaner/Filter................................5-28
Automatic Transmission Fluid.........................5-30
Manual Transmission Fluid.............................5-31
Hydraulic Clutch...........................................5-31
Cooling System (Engine)................................5-32
Cooling System (Intercooler)...........................5-33Engine Coolant.............................................5-34
Engine Overheating.......................................5-39
Overheated Engine Protection
Operating Mode........................................5-41
Power Steering Fluid.....................................5-42
Windshield Washer Fluid................................5-43
Brakes........................................................5-44
Battery........................................................5-50
Jump Starting...............................................5-51
Rear Axle.......................................................5-55
Headlamp Aiming...........................................5-56
Bulb Replacement..........................................5-56
High Intensity Discharge (HID) Lighting............5-56
Halogen Bulbs..............................................5-57
Headlamps, Front Turn Signal, and
Parking Lamps..........................................5-57
Taillamps, Turn Signal, and Stoplamps............5-59
Replacement Bulbs.......................................5-59
Windshield Replacement.................................5-60
Windshield Wiper Blade Replacement..............5-60
Tires..............................................................5-62
Winter Tires.................................................5-63
Tire Sidewall Labeling...................................5-64
Tire Terminology and Denitions.....................5-66
Run-Flat Tires..............................................5-69
Section 5 Service and Appearance Care
5-1

Ination - Tire Pressure.................................5-70
High-Speed Operation...................................5-72
Tire Pressure Monitor System.........................5-73
Tire Pressure Monitor Operation.....................5-74
Tire Inspection and Rotation...........................5-76
When It Is Time for New Tires.......................5-77
Buying New Tires.........................................5-78
Different Size Tires and Wheels......................5-79
Uniform Tire Quality Grading..........................5-80
Wheel Alignment and Tire Balance..................5-82
Wheel Replacement......................................5-82
Tire Chains..................................................5-85
Lifting the Vehicle.........................................5-86
If a Tire Goes Flat........................................5-90
Appearance Care............................................5-91
Interior Cleaning...........................................5-91
Fabric/Carpet...............................................5-93
Coated Moldings...........................................5-93
Leather.......................................................5-94
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-94
Cargo Cover and Convenience Net.................5-95
Care of Safety Belts......................................5-95
Weatherstrips...............................................5-95Washing Your Vehicle...................................5-95
Cleaning Exterior Lamps/Lenses.....................5-96
Finish Care..................................................5-96
Windshield and Wiper Blades.........................5-97
Removable Roof Panel..................................5-98
Convertible Top............................................5-98
Aluminum or Chrome-Plated Wheels and Trim . . .5-99
Tires...........................................................5-99
Finish Damage...........................................5-100
Underbody Maintenance...............................5-100
Fiberglass Springs (Composite Springs)..........5-100
Chemical Paint Spotting
...............................5-100
Vehicle Identication.....................................5-101
Vehicle Identication Number (VIN)................5-101
Service Parts Identication Label...................5-101
Electrical System..........................................5-102
Add-On Electrical Equipment.........................5-102
Headlamp Wiring........................................5-102
Windshield Wiper Fuses...............................5-102
Power Windows and Other Power Options......5-102
Fuses and Circuit Breakers..........................5-103
Instrument Panel Fuse Block........................5-103
Engine Compartment Fuse Block...................5-106
Capacities and Specications........................5-110
Section 5 Service and Appearance Care
5-2

Service
For service and parts needs, visit your dealer/retailer.
You will receive genuine GM parts and GM-trained and
supported service people.
Genuine GM parts have one of these marks:
Accessories and Modications
When non-dealer/non-retailer accessories are added
to the vehicle, they can affect vehicle performance and
safety, including such things as airbags, braking, stability,
ride and handling, emissions systems, aerodynamics,
durability, and electronic systems like antilock brakes,
traction control, and stability control. Some of these
accessories could even cause malfunction or damage
not covered by the vehicle warranty.
Damage to vehicle components resulting from the
installation or use of non-GM certied parts, including
control module modications, are not covered under the
terms of the vehicle warranty and may affect remaining
warranty coverage for affected parts.
5-3

GM Accessories are designed to complement and
function with other systems on the vehicle. Your GM
dealer/retailer can accessorize the vehicle using genuine
GM Accessories. When you go to your GM dealer/retailer
and ask for GM Accessories, you will know that
GM-trained and supported service technicians will
perform the work using genuine GM Accessories.
Also, seeAdding Equipment to Your Airbag-Equipped
Vehicle on page 1-58.
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
Engine exhaust, many parts and systems (including
some inside the vehicle), many uids, and some
component wear by-products contain and/or emit
these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as
airbag initiators, seat belt pretensioners, and lithium
batteries contained in remote keyless transmitters,
may contain perchlorate materials. Special handling
may be necessary. For additional information, see
www.dtsc.ca.gov/hazardouswaste/perchlorate.
5-4