cooling CHEVROLET CORVETTE 2010 6.G User Guide

The engine coolant surge
tank is located toward
the rear of the engine
compartment on the
driver side of the vehicle.
See Engine Compartment
Overview
on page 6‑14for more information on
location.
When the engine is cold, the coolant level should be at
the FULL COLD mark on the coolant surge tank.
When the engine is hot, the level could be higher
than the FULL COLD line. If the coolant is below the
FULL COLD line when the engine is hot, there could
be a leak in the cooling system.
If the coolant is low, add the coolant or take the vehicle
to a dealer/retailer for service.
How to Add Coolant to the Coolant
Surge Tank
{WARNING:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot enough.
Do not spill coolant on a hot engine.
{WARNING:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the coolant surge
tank pressure cap —even a little —they can come
out at high speed. Never turn the cap when the
cooling system, including the coolant surge tank
pressure cap, is hot. Wait for the cooling system
and coolant surge tank pressure cap to cool if you
ever have to turn the pressure cap.
6-36

If coolant is needed, add the proper DEX-COOL®
coolant mixture directly to the surge tank, but be sure
the cooling system is cool before this is done.
1. When the cooling system, including the coolant surge tank pressure cap and upper radiator hose,
is no longer hot, remove the pressure cap.
Turn the pressure cap slowly counterclockwise
about one-quarter turn and then stop.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
2. Keep turning the pressure cap slowly, and remove it.
3. Fill the coolant surge tank with the proper DEX-COOL coolant mixture until the level inside
stabilizes at the FULL COLD mark on the front of
the surge tank.
6-37

4. With the coolant surge tank pressure cap off, start the engine and let it run until you can feel the
upper radiator hose getting hot. Any time during
this procedure, watch out for the engine
cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge
tank until the level stabilizes at the FULL COLD
mark on the coolant surge tank. 5. Replace the pressure cap. Be sure the pressure
cap is hand-tight and fully seated.
Check the level in the surge tank when the system
has cooled down. If the coolant is not at the proper
level, repeat Steps 1 through 4, then reinstall the
pressure cap. If the coolant is not at the proper
level when the system cools down again, see your
dealer/retailer.
Notice: If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
Engine Overheating
The vehicle has several indicators to warn of engine
overheating.
There is an engine coolant temperature gauge on
the instrument panel cluster. See Engine Coolant
Temperature Gauge
on page 4‑40. The vehicle may
also display a COOLANT OVER TEMPERATURE
message on the Driver Information Center (DIC).
See DIC Warnings and Messages
on page 4‑52for more information.
You may decide not to lift the hood but to get service
help right away. See Roadside Assistance Program
on
page 8‑7.
6-38

If you do decide to lift the hood , make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fan is running.
If the engine is overheating, the fan should be running.
If it is not, do not continue to run the engine and have
the vehicle serviced.
Notice: Engine damage from running your engine
without coolant is not covered by your warranty.
See Overheated Engine Protection Operating Mode
on page 6‑41for information on driving to a safe
place in an emergency.
Notice: If the engine catches fire while driving
with no coolant, the vehicle can be badly damaged.
The costly repairs would not be covered by the
vehicle warranty. See Overheated Engine Protection
Operating Mode
on page 6‑41for information on
driving to a safe place in an emergency.
If Steam Is Coming From Your Engine
{WARNING:
Steam from an overheated engine can burn you
badly, even if you just open the hood. Stay away
from the engine if you see or hear steam coming
from it. Turn it off and get everyone away from
the vehicle until it cools down. Wait until there
is no sign of steam or coolant before you open
the hood.
If you keep driving when the vehicles engine is
overheated, the liquids in it can catch fire. You or
others could be badly burned. Stop the engine if
it overheats, and get out of the vehicle until the
engine is cool.
See Overheated Engine Protection Operating
Mode
on page 6‑41for information on driving to
a safe place in an emergency.
6-39

If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new GM original
equipment parts. This way, you will be sure to have
the right wheel, wheel bolts, and wheel nuts for your
vehicle.
{WARNING:
Using the wrong replacement wheels, wheel bolts,
or wheel nuts on your vehicle can be dangerous.
It could affect the braking and handling of your
vehicle, make your tires lose air and make you
lose control. You could have a collision in which
you or others could be injured. Always use the
correct wheel, wheel bolts, and wheel nuts for
replacement.
{WARNING:
Putting a used wheel on the vehicle is dangerous.
You cannot know how it has been used or how
far it has been driven. It could fail suddenly and
cause a crash. If you have to replace a wheel,
use a new GM original equipment wheel. Notice:
The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire clearance to the
body and chassis.
{WARNING:
Rust or dirt on a wheel, or on the parts to
which it is fastened, can make wheel nuts
become loose after a time. The wheel could
come off and cause a crash. When you
change a wheel, remove any rust or dirt from
places where the wheel attaches to the
vehicle. In an emergency, you can use a
cloth or a paper towel to do this; but be sure
to use a scraper or wire brush later, if you
need to, to get all the rust or dirt off.
6-82

FuseUsage
6Oxygen Sensor
7 Battery Main 5
8 Parking Lamps
9 Powertrain Relay Input/Electronic
Throttle Control
10 Manual Transmission Solenoids
11 Antilock Braking System
12 Odd Numbered Fuel Injectors
13 Electronic Suspension Control
(Option)
14 Canister Purge Solenoid,
Mass Air Flow Sensor
15 Air Conditioner Compressor
16 Even Numbered Fuel Injectors
17 Windshield Washer
18 Headlamp Washer
19 Passenger Side Low-Beam Headlamp
20 Fuel Pump (except ZR1)
21 Driver Side Low-Beam Headlamp
22 Front Fog Lamp
23 Passenger Side High-Beam
Headlamp
Fuse
Usage
24Driver Side High-Beam Headlamp
56 Engine Control Module (ECM)/
Transmission Control Module (TCM)/
Easy Key Module
J-Style Fuses
Usage
25Cooling Fan
26 Battery Main 3
27 Antilock Brake System
28 Heating/Ventilation/Air Conditioning
Blower
29 Battery Main 2
30 Starter
31 Audio Amplifier
32 Intercooler Pump
33 Battery Main 1
Micro-Relays Usage
34Horn
35 Air Conditioning Compressor
36 Windshield Washer
37 Parking Lamps, Foglamps
6-106

Capacities and Specifications
The following approximate capacities are given in English and metric conversions.
See Recommended Fluids and Lubricants
on page 7‑10for more information.
Application Capacities
Metric English
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more information.
Cooling System
6.2L LS3 V8 Engine 11.3 L11.9 qt
6.2L LS9 V8 Supercharged Engine –Cooling System 12.0 L12.7 qt
6.2L LS9 V8 Supercharged Engine –Supercharger
Intercooler Cooling System 4.9 L
5.2 qt
7.0L LS7 V8 Engine 11.3 L11.9 qt
Engine Oil with Filter 6.2L LS3 V8 5.7 L6.0 qt
6.2L LS3 V8 with Z52 Dry Sump Oil System 9.9 L10.5 qt
6.2L LS9 V8 Supercharged Engine 9.9 L10.5 qt
7.0L LS7 V8 Engine 9.9 L10.5 qt
Fuel Tank 68.0 L18.0 gal
6-108

.Tire wear inspection. SeeTire Inspection and
Rotation on page 6‑76.
.Fluids visual leak check (or every 12 months,
whichever occurs first). A leak in any system must
be repaired and the fluid level checked.
.Engine air cleaner filter inspection (vehicles
driven in dusty conditions only). See Engine Air
Cleaner/Filter on page 6‑27.
.Brake system inspection (or every 12 months,
whichever occurs first).
Maintenance II
.Perform all services described in Maintenance I.
.Steering and suspension inspection. Visual
inspection for damaged, loose, or missing parts
or signs of wear.
.Engine cooling system inspection. Visual
inspection of hoses, pipes, fittings, and clamps
and replacement, if needed.
.Windshield wiper blade inspection for wear,
cracking, or contamination and windshield and
wiper blade cleaning, if contaminated. See
Windshield and Wiper Blades
on page 6‑96.
Worn or damaged wiper blade replacement.
See Windshield Wiper Blade Replacement
on
page 6‑59.
.Body hinges and latches, key lock cylinders, any
folding seat hardware, and rear compartment,
hood, and console door hinges and latches
lubrication. See Recommended Fluids and
Lubricants
on page 7‑10. More frequent
lubrication may be required when vehicle is
exposed to a corrosive environment. Applying
silicone grease on weatherstrips with a clean cloth
makes them last longer, seal better, and not stick
or squeak.
.Restraint system component check. See Checking
the Restraint Systems on page 2‑60.
.Engine air cleaner filter inspection. See Engine Air
Cleaner/Filter on page 6‑27.
.Passenger compartment air filter replacement
(or every 12 months, whichever occurs first). More
frequent replacement may be required if vehicle is
driven regularly under dusty conditions.
Additional Required Services
At Each Fuel Stop
.Engine oil level check. See Engine Oilon
page 6‑19.
.Engine coolant level check. See Engine Coolanton page 6‑34.
.Windshield washer fluid level check. See
Windshield Washer Fluid on page 6‑42.
7-4

Once a Month
.Tire inflation check. SeeInflation - Tire Pressureon page 6‑70.
.Tire wear inspection. See Tire Inspection and
Rotation on page 6‑76.
Once a Year
.Starter switch check. See Owner Checks and
Services on page 7‑8.
.Parking brake and automatic transmission P (Park)
mechanism check. See Owner Checks and
Services on page 7‑8.
.Automatic transmission shiftlock control system
check. See Owner Checks and Serviceson
page 7‑8.
.Engine cooling system and pressure cap pressure
check. Radiator and air conditioning condenser
outside cleaning. See Cooling System (Engine)
on
page 6‑32or Cooling System (Intercooler)on
page 6‑33.
.Exhaust system and nearby heat shields
inspection for loose or damaged components.
.Accelerator pedal check for damage, high effort,
or binding. Replace if needed.
Once Every Two Years
.Clutch hydraulic system drain, flush, and refill.
Service at a regular service interval (I or II) every
two years. This service can be complex; have your
dealer/retailer perform this service. See Hydraulic
Clutch on page 6‑31.
First Engine Oil Change After Every
40 000 km/25,000 Miles
.Fuel system inspection for damage or leaks.
.ZR1 Only: Engine air cleaner filter replacement.
See Engine Air Cleaner/Filter on page 6‑27.
7-5

First Engine Oil Change After Every
80 000 km/50,000 Miles
.Engine air cleaner filter replacement. See Engine
Air Cleaner/Filter on page 6‑27.
.Automatic transmission fluid change (severe
service) for vehicles mainly driven in heavy city
traffic in hot weather, in hilly or mountainous
terrain, when frequently towing a trailer, or used
for taxi, police, or delivery service. See Automatic
Transmission Fluid on page 6‑31.
First Engine Oil Change After Every
160 000 km/100,000 Miles
.Automatic transmission fluid change (normal
service). See Automatic Transmission Fluidon
page 6‑31.
.Spark plug replacement and spark plug wires
inspection. An Emission Control Service.
First Engine Oil Change After Every
240 000 km/150,000 Miles
.Engine cooling system drain, flush, and refill,
cooling system and cap pressure check, and
cleaning of outside of radiator and air conditioning
condenser (or every 5 years, whichever occurs
first). See Engine Coolant
on page 6‑34.An
Emission Control Service.
.ZR1 Only: Intercooler system drain, flush, and refill
(or every 5 years, whichever occurs first). See
Engine Coolant on page 6‑34.
.Engine accessory drive belt inspection for fraying,
excessive cracks, or obvious damage and
replacement, if needed. An Emission Control
Service.
7-6