brake CHEVROLET CORVETTE 2012 6.G Repair Manual

Black plate (1,1)Chevrolet Corvette Owner Manual - 2012
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-3
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-3
California Perchlorate Materials Requirements . . . . 10-3
Accessories and Modifications . . . . . . . . . . . . . . . 10-4
Lifting the Vehicle . . . . . . . . . . . . 10-4
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . . . . . . . 10-8
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-9
Engine Compartment Overview . . . . . . . . . . . . . . . . . . 10-10
Engine Oil . . . . . . . . . . . . . . . . . . 10-16
Engine Oil Life System . . . . . 10-22 Automatic Transmission
Fluid . . . . . . . . . . . . . . . . . . . . . . 10-23
Manual Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . 10-24
Hydraulic Clutch . . . . . . . . . . . . 10-24
Engine Air Cleaner/Filter . . . . 10-25
Cooling System (Engine) . . . 10-28
Cooling System
(Intercooler) . . . . . . . . . . . . . . . 10-29
Engine Coolant . . . . . . . . . . . . . 10-30
Engine Overheating . . . . . . . . 10-34
Overheated Engine Protection
Operating Mode . . . . . . . . . . . 10-36
Power Steering Fluid . . . . . . . 10-36
Washer Fluid . . . . . . . . . . . . . . . 10-38
Brakes . . . . . . . . . . . . . . . . . . . . . 10-38
Brake Fluid . . . . . . . . . . . . . . . . . 10-42
Battery . . . . . . . . . . . . . . . . . . . . . 10-43
Rear Axle . . . . . . . . . . . . . . . . . . 10-44
Starter Switch Check . . . . . . . 10-45 Automatic Transmission
Shift Lock Control
Function Check . . . . . . . . . . . 10-46
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-46
Wiper Blade Replacement . . . . . . . . . . . . . . 10-47
Windshield Replacement . . . 10-47
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-48
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-48
Halogen Bulbs . . . . . . . . . . . . . . 10-48
High Intensity Discharge (HID) Lighting . . . . . . . . . . . . . 10-48
Headlamps, Front Turn Signal and Parking
Lamps . . . . . . . . . . . . . . . . . . . . 10-49
Taillamps, Turn Signal, and Stoplamps . . . . . . . . . . . . 10-50
Replacement Bulbs . . . . . . . . . 10-50

Black plate (4,1)Chevrolet Corvette Owner Manual - 2012
10-4 Vehicle Care
Accessories and
Modifications
Adding non‐dealer accessories or
making modifications to the vehicle
can affect vehicle performance and
safety, including such things as
airbags, braking, stability, ride and
handling, emissions systems,
aerodynamics, durability, and
electronic systems like antilock
brakes, traction control, and stability
control. These accessories or
modifications could even cause
malfunction or damage not covered
by the vehicle warranty.Damage to vehicle components
resulting from modifications or the
installation or use of non‐GM
certified parts, including control
module or software modifications,
is not covered under the terms of
the vehicle warranty and may affect
remaining warranty coverage for
affected parts.
GM Accessories are designed to
complement and function with other
systems on the vehicle. See your
dealer to accessorize the vehicle
using genuine GM Accessories
installed by a dealer technician.
Also, see
Adding Equipment to
the Airbag-Equipped Vehicle on
page 3‑26.
Lifting the Vehicle
{WARNING
Lifting a vehicle can cause an
injury. The vehicle can slip off the
jack and roll over you or other
people. You and they could be
badly injured. Find a level place
to lift your vehicle. To help
prevent the vehicle from moving:
1. Set the parking brake firmly.
2. Put an automatic transmission shift lever in
P (Park), or shift a manual
transmission to 1 (First) or
R (Reverse).
3. Turn off the engine.
To be even more certain the
vehicle won't move, put blocks in
front of and behind the wheels.

Black plate (11,1)Chevrolet Corvette Owner Manual - 2012
Vehicle Care 10-11
A. Clutch Master CylinderReservoir (If Equipped).
See Hydraulic Clutch on
page 10‑24.
B. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Washer Fluid on
page 10‑38.
C. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 10‑38.
D. Coolant Surge Tank and Pressure Cap. See Engine
Coolant on page 10‑30. E.
Engine Air Cleaner/Filter on
page 10‑25.
F. Power Steering Fluid Reservoir. See Power Steering Fluid on
page 10‑36.
G. Engine Oil Fill Cap. See “When
to Add Engine Oil” underBrake
Fluid on page 10‑42.
H. Engine Oil Dipstick. See “Checking Engine Oil” under
Engine Oil on page 10‑16.
I. Engine Compartment Fuse
Block on page 10‑52. J. Passenger Compartment
Air Filter (Out of View).
See Passenger Compartment
Air Filter on page 8‑6.
K. Battery on page 10‑43.
If the vehicle has the 6.2 L LS3
V8 engine (without the dry sump
engine oil tank) and you are facing
the front of the vehicle.

Black plate (13,1)Chevrolet Corvette Owner Manual - 2012
Vehicle Care 10-13
A. Intercooler. SeeCooling System
(Engine) on page 10‑28 or
Cooling System (Intercooler) on
page 10‑29.
B. Engine Air Cleaner/Filter on
page 10‑25.
C. Power Steering Fluid Reservoir and Cap. See Power Steering
Fluid on page 10‑36.
D. Coolant Surge Tank and Pressure Cap. See Engine
Coolant on page 10‑30.
E. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Washer Fluid on
page 10‑38. F. Clutch Master Cylinder
Reservoir (If Equipped).
See Hydraulic Clutch on
page 10‑24.
G. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 10‑38.
H. Passenger Compartment Air Filter (Out of View).
See Passenger Compartment
Air Filter on page 8‑6.
I. Engine Oil Fill Cap. See “When
to Add Engine Oil” under
Engine Oil on page 10‑16.
J. Dry Sump Engine Oil Tank. See “Changing Engine Oil
and Filter” Brake Fluid on
page 10‑42. K. Engine Oil Dipstick. See
“Checking Engine Oil” under
Engine Oil on page 10‑16.
L. Remote Positive (+) Terminal (Out of View). See Jump
Starting on page 10‑82.
M. Engine Compartment Fuse
Block on page 10‑52.
If the vehicle has the 6.2 L LS9
Supercharged V8 engine and you
are facing the front of the vehicle.

Black plate (15,1)Chevrolet Corvette Owner Manual - 2012
Vehicle Care 10-15
A.Engine Air Cleaner/Filter on
page 10‑25.
B. Power Steering Fluid Reservoir. See Power Steering Fluid on
page 10‑36.
C. Engine Compartment Fuse
Block on page 10‑52.
D. Remote Positive (+) Terminal (Out of View). See Jump
Starting on page 10‑82.
E. Engine Oil Dipstick. See “Checking Engine Oil” under
Engine Oil on page 10‑16. F. Dry Sump Engine Oil Tank.
See “Changing Engine Oil and
Filter” under Engine Oil on
page 10‑16.
G. Engine Oil Fill Cap. See “When
to Add Engine Oil” under
Engine Oil on page 10‑16.
H. Coolant Surge Tank and Pressure Cap. See Engine
Coolant on page 10‑30.
I. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Washer Fluid on
page 10‑38. J. Brake Fluid Reservoir.
See “Brake Fluid” under
Brake Fluid on page 10‑42.
K. Clutch Master Cylinder Reservoir. See Hydraulic Clutch
on page 10‑24.
If the vehicle has the 6.2 L LS3
V8 engine with the manual
transmission (with the dry sump
engine oil tank) or the 7.0 L LS7
V8 engine and you are facing the
driver side of the vehicle.

Black plate (38,1)Chevrolet Corvette Owner Manual - 2012
10-38 Vehicle Care
Washer Fluid
What to Use
When the vehicle needs windshield
washer fluid, be sure to read the
manufacturer's instructions before
use. If the vehicle will be operating
in an area where the temperature
may fall below freezing, use a fluid
that has sufficient protection against
freezing.
Adding Washer Fluid
Open the cap with the washer
symbol on it. Add washer fluid
until the tank is full. SeeEngine
Compartment Overview on
page 10‑10 for reservoir location. Notice
.When using concentrated
washer fluid, follow the
manufacturer's instructions
for adding water.
.Do not mix water with
ready-to-use washer fluid.
Water can cause the solution
to freeze and damage the
washer fluid tank and other
parts of the washer system.
Also, water does not clean as
well as washer fluid.
.Fill the washer fluid tank only
three-quarters full when it is
very cold. This allows for
fluid expansion if freezing
occurs, which could damage
the tank if it is
completely full.
.Do not use engine coolant
(antifreeze) in the windshield
washer. It can damage the
windshield washer system
and paint.
Brakes
Brake Wear (Except ZR1, Z06,
and Grand Sport)
This vehicle has disc brakes.
Disc brake pads have built-in wear
indicators that make a high-pitched
warning sound when the brake pads
are worn and new pads are needed.
The sound can come and go or be
heard all the time the vehicle is
moving, except when applying the
brake pedal firmly.
{WARNING
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
a crash. When the brake wear
warning sound is heard, have the
vehicle serviced.
Notice: Continuing to drive with
worn-out brake pads could result
in costly brake repair.

Black plate (39,1)Chevrolet Corvette Owner Manual - 2012
Vehicle Care 10-39
Some driving conditions or
climates can cause a brake squeal
when the brakes are first applied
or lightly applied. This does not
mean something is wrong with
the brakes.
Brake linings should always be
replaced as complete axle sets.
Brake Wear (ZR1, Z06, and
Grand Sport Only)
The ZR1, Z06, and Grand Sport
models do not have built-in brake
pad wear indicators and periodic
visual inspection of the brake pads
is required to determine when to
replace the brake pads.Notice:
Continuing to drive with
worn-out brake pads could result
in costly brake repair.
.Make sure that the brakes have
been given sufficient time to cool
and then set the park brake.
Rear
Front
.Brake pads can be visually
inspected through the wheel by
inspecting the outer brake pads
at each wheel.
.Brake pads should be replaced
when worn to 2 mm of pad
thickness. New pads are
10 mm thick.
.In addition, brake pad inspection
is required any time the tires are
removed.

Black plate (40,1)Chevrolet Corvette Owner Manual - 2012
10-40 Vehicle Care
The ZR1, Z06, and Grand Sport
models also have an electronic
brake pad wear sensor system.
When pads are worn, the CHANGE
BRAKE PADS message displays
in the Driver Information Center.
SeeBrake System Messages on
page 5‑37.
Some driving conditions or climates
can cause a brake squeal when the
brakes are first applied or lightly
applied. This does not mean
something is wrong with the brakes.
Brake linings should always be
replaced as complete axle sets. Brake Rotor Wear
ZR1 models have, and Z06 and
Grand Sport models may have,
ceramic brake rotors. Rotors should
be visually inspected whenever the
brake pads are replaced. Rotors
also need to be weighed before
brake pads are replaced to confirm
that the rotor mass is greater than
the wear‐out mass printed on the
rotor. The rotor can be reused if the
weight of the rotor is above the
mass limit. Rotor inspection and
weighing methods can be found in
the service manual. See
Service
Publications Ordering Information
on page 13‑17. Brake Rotor Protector
{WARNING
Ceramic rotors will be very hot
after operation and touching them
may cause burns. Be sure brake
system is completely cool prior to
installation of protector, or coming
in contact with them.
Notice: Rotors may be chipped if
hard contact is made with the
wheel during wheel installation or
removal. Always use the rotor
protectors. Be sure to carefully
follow wheel removal and
installation instructions.

Black plate (41,1)Chevrolet Corvette Owner Manual - 2012
Vehicle Care 10-41
A rotor protector should always be
installed before any wheel removal.
The protector can be installed by
feeding it through the wheel spokes
and slipping it over the outer edge
of the rotor. Leave the protector
in place, over the rotor edge,
until the wheel is re‐installed.
Rotor protectors are available
through your dealer.
Brake Pedal Travel
See your dealer if the brake pedal
does not return to normal height,
or if there is a rapid increase in
pedal travel. This could be a sign
that brake service might be
required.
Brake Adjustment
Every brake stop, the disc brakes
automatically adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is
complex. Its many parts have to be
of top quality and work well together
if the vehicle is to have really good
braking. The vehicle was designed
and tested with top-quality brake
parts. When parts of the braking
system are replaced—for example,
when the brake linings wear down
and new ones are installed —be
sure to get new approved
replacement parts. If this is not
done, the brakes might not work
properly. For example, if someone
puts in brake linings that are
wrong for the vehicle, the balance
between the front and rear brakes
can change —for the worse.
The braking performance expected
can change in many other ways if
the wrong replacement brake parts
are installed.

Black plate (42,1)Chevrolet Corvette Owner Manual - 2012
10-42 Vehicle Care
Brake Fluid
The brake master cylinder reservoir
is filled with DOT 3 brake fluid.
SeeEngine Compartment Overview
on page 10‑10 for the location of the
reservoir.
There are only two reasons why the
brake fluid level in the reservoir
might go down:
.The brake fluid level goes down
because of normal brake lining
wear. When new linings are
installed, the fluid level goes
back up.
.A fluid leak in the brake
hydraulic system can also cause
a low fluid level. Have the brake
hydraulic system fixed, since a
leak means that sooner or later
the brakes will not work well. Do not top off the brake fluid.
Adding fluid does not correct a leak.
If fluid is added when the linings
are worn, there will be too much
fluid when new brake linings are
installed. Add or remove brake fluid,
as necessary, only when work is
done on the brake hydraulic system.
{WARNING
If too much brake fluid is added,
it can spill on the engine and
burn, if the engine is hot enough.
You or others could be burned,
and the vehicle could be
damaged. Add brake fluid only
when work is done on the brake
hydraulic system. See
“Checking
Brake Fluid” in this section.
Refer to the Maintenance Schedule
to determine when to check the
brake fluid. See Maintenance
Schedule on page 11‑3.
Checking Brake Fluid
Check brake fluid by looking at the
brake fluid reservoir. See Engine
Compartment Overview on
page 10‑10.
The fluid level should be above the
MIN mark on the reservoir. If it is
not, have the brake hydraulic
system checked to see if there is
a leak.
After work is done on the brake
hydraulic system, make sure the
level is between the MIN and
MAX marks.