radiator cap CHEVROLET DYNASTY 1993 User Guide

(2) Remove radiator pressure cap when engine is
cold, Idle engine until thermostat opens, you should
observe coolant flow while looking down the filler
neck. Once flow is detected install radiator pressure
cap.
RADIATOR
REMOVAL
(1) Disconnect negative battery cable from battery.
WARNING: DO NOT REMOVE THE CYLINDER
BLOCK PLUG OR THE RADIATOR DRAINCOCK
WITH THE SYSTEM HOT AND UNDER PRESSURE
BECAUSE SERIOUS BURNS FROM COOLANT CAN
OCCUR.
(2) Drain cooling system. Refer to Draining Cool-
ing System of this section. (3) Remove hose clamps and hoses from the radia-
tor (Fig. 11). Remove coolant reserve system tank to
filler neck tube. (4) Remove automatic transmission hoses, if
equipped. (5) Remove fan and fan support assembly by dis-
connecting fan motor electrical connector. Remove
fan shroud retaining clips, located on the top and
bottom of the shroud for AA, AG, AJ and AP vehi-
cles. AC/AY vehicle retainer clips are located on the
top only. Lift shroud up and out of bottom shroud at-
tachment clips separating shroud from radiator. Fan
damage should always be avoided. (6) Remove upper radiator mounting screws. Dis-
connect the engine block heater wire if equipped. (7) Remove the air conditioning condenser attaching
screws located at the top front of the radiator,if
equipped. Radiator can now be lifted free from engine compart-
ment. Care should be taken not to damage radia-
tor cooling fins or water tubes during removal.
INSTALLATION
(1) Slide radiator down into position behind radiator
support (yoke). (2) Attach air conditioning condenser to radiator, if
equipped, with a force of approximately 10 lbs. to seat
the radiator assembly lower rubber isolators in the
mount holes provided. (3) Tighten radiator mounting screws to 11.9N Im
(105 in. lbs.). (4) Connect automatic transmission hoses, if
equipped. Tighten hose clamps to 4 N Im (35 in. lbs.).
(5) Slide fan shroud, fan and motor down into clips
on lower radiator flange. Replace shroud retaining
clips. (6) Install upper and lower radiator hoses (including
coolant reserve hose). (7) Connect fan motor electrical connection and con-
nect negative battery cable. (8) Fill cooling system with coolant. Refer to Refill-
ing Cooling Systems. in this group.
(9) Operate engine until it reaches normal operating
temperature. Check cooling system and automatic
transmission for correct fluid levels.
Fig. 11 Cooling ModulesÐAll Models
7 - 20 COOLING SYSTEM Ä

FRONT IMPACT SENSORS
The driver air bag system is a safety device de-
signed to reduce the risk of fatality or serious injury,
caused by a frontal impact of the vehicle. The impact sensors provide verification of the di-
rection and severity of the impact. Three impact sen-
sors are used. One is called a safing sensor. It is
located inside the diagnostic module which is
mounted on the floor pan, just forward of the center
console. The other two sensors are mounted on the
upper crossmember of the radiator closure panel on
the left and right side of the vehicle under the hood. The impact sensors are threshold sensitive switches
that complete an electrical circuit when an impact
provides a sufficient G force to close the switch. The
sensors are calibrated for the specific vehicle and re-
act to the severity and direction of the impact.
CLOCKSPRING
The clockspring is mounted on the steering column
behind the steering wheel, and is used to maintain a
continuous electrical circuit between the wiring har-
ness and the driver's air bag module. This assembly
consists of a flat ribbon-like electrically conductive
tape which winds and unwinds with the steering
wheel rotation.
DIAGNOSTIC MODULE
The Air Bag System Diagnostic Module (ASDM)
contains the safing sensor and energy reserve capac-
itor. The ASDM monitors the system to determine
the system readiness. The ASDM will store sufficient
energy to deploy the air bag for only two minutes af-
ter the battery is disconnected. If both front impact
sensors are open the air bag could be deployed up to
9.5 minutes after the battery is disconnected. The
ASDM contains on-board diagnostics, and will illumi-
nate the AIR BAG warning lamp in the cluster when
a fault occurs.
STORAGE
The air bag module must be stored in its original
special container until used for service. Additionally,
it must be stored in a clean, dry environment, away
from sources of extreme heat, sparks, and sources of
high electrical energy. Always place or store the
module on a surface with the trim cover facing up to
minimize movement in case of accidental deploy-
ment.
HANDLING LIVE MODULE
At no time should any source of electricity be per-
mitted near the inflator on the back of the module.
When carrying a live module, the trim cover should
be pointed away from the body to minimize injury in
the event of accidental deployment. In addition, if
the module is placed on a bench or other surface, the plastic trim cover should be face up to minimize
movement in case of accidental deployment. When handling a steering column with an air bag
module attached, never place the column on the floor
or other surface with the steering wheel or module
face down.
DEPLOYED MODULE
The vehicle interior may contain a very small
amount of sodium hydroxide powder, a byproduct of
air bag deployment. Since this powder can irritate
the skin, eyes, nose or throat, be sure to wear safety
glasses, rubber gloves and long sleeves during
cleanup (Fig. 2).
If you find that the cleanup is irritating your skin,
run cool water over the affected area. Also, if you ex-
perience nasal or throat irritation, exit the vehicle
for fresh air until the irritation ceases. If irritation
continues, see a physician.
CLEANUP PROCEDURE
Begin the cleanup by putting tape over the two air
bag exhaust vents (Fig. 3) so that no additional pow-
der will find its way into the vehicle interior. Then
remove the air bag and air bag module from the ve-
hicle. Use a vacuum cleaner to remove any residual pow-
der from the vehicle interior. Work from the outside
in so that you avoid kneeling or sitting in a un-
cleaned area. Be sure to vacuum the heater and A/C outlets as
well (Fig. 4). In fact it's a good idea to run the blower
on low and to vacuum up any powder expelled from
the plenum. You may need to vacuum the interior of
the car a second time to recover all of the powder. Place the deployed bag and module in your auto-
motive scrap.
Fig. 2 Wear Safety Glasses and Rubber Gloves
8M - 2 RESTRAINT SYSTEMS Ä

SERVICE OF DEPLOYED AIR BAG MODULE
After an air bag has been deployed, the air bag
module and clockspring must be replaced because
they cannot be reused. Other air bag system compo-
nents are replaced if damaged.
SCHEDULED MAINTENANCE INSPECTION
Vehicles equipped with a Air Bag System must be
inspected every three years or 30,000 miles / 48,000
Km. The following items should be inspected. (1) Inspect components for damage or deteriora-
tion. (a) If the air bag module housing shows signs of
physical damage or abuse, replace the module. (b) Check that both front impact sensors are
properly installed to the upper crossmember of the
radiator closure panel. Repair as required.
(2) Check the air bag warning lamp for proper op-
eration as follows: (a) Turn ignition switch to the ON position, the
air bag warning lamp should light. If not, test the system using the DRB II and Passive Restraint
System Diagnostic Procedures Manual. Repair as
required.
(b) The air bag warning lamp lights, but fails to go
out after ten seconds. Test the system using the DRB
II and Passive Restraint System Diagnostic Proce-
dures Manual. Repair as required. (c) Erasing of fault codes is not required.
AIR BAG SYSTEM CHECK
WARNING: BEFORE BEGINNING ANY AIR BAG SYS-
TEM CHECK PROCEDURES, REMOVE AND ISOLATE
THE BATTERY NEGATIVE (-) CABLE (GROUND)
FROM THE VEHICLE BATTERY. THIS IS THE ONLY
SURE WAY TO DISABLE THE AIR BAG SYSTEM.
FAILURE TO DO THIS COULD RESULT IN ACCIDEN-
TAL AIR BAG DEPLOYMENT AND POSSIBLE PER-
SONAL INJURY.
WHEN AN UNDEPLOYED AIR BAG ASSEMBLY IS
TO BE REMOVED FROM THE STEERING WHEEL,
DISCONNECT BATTERY GROUND CABLE AND
ISOLATE. ALLOW SYSTEM CAPACITOR TO DIS-
CHARGE FOR TWO MINUTES, THEN BEGIN AIR
BAG REMOVAL. (1) Disconnect the battery negative cable and iso-
late. (2) Remove forward console or cover as necessary.
(3) Connect DRB II to ASDM diagnostic 6-way con-
nector, located at right side of module. (4) Turn the ignition key to ON position. Exit vehicle
with DRB II. Use the latest version of the proper
cartridge. (5) After checking that no one is inside the vehicle,
connect the negative battery cable. (6) Using the DRB II, read and record active fault
data. (7) Read and record any stored faults.
(8) Refer to the Passive Restraint Diagnostic Test
Manual if any faults are found in steps 6 and 7. (9) Erase stored faults if there are no active fault
codes. If problems remain, fault codes will not erase. (10) With the ignition key in the ON position, make
sure no one is in the vehicle. (11) From the passenger side of vehicle, turn the
ignition key to OFF then ON and observe the instru-
ment cluster air bag lamp. It should go on for 6 to 8
seconds, then go out; indicating system is functioning
normally. If air bag warning lamp either fails to light,
blinks on and off or goes on and stays on, there is
a system malfunction. Refer to the Passive Re-
straint Diagnostic Test Manual to diagnose the
problem.
Fig. 3 Seal the Air Bag Exhaust Vents
Fig. 4 Vacuum Heater and A/C Outlets
Ä RESTRAINT SYSTEMS 8M - 3

AIR BAG MODULE
WARNING: BEFORE BEGINNING ANY AIR BAG
SYSTEM REMOVAL OR INSTALLATION PROCE-
DURES, REMOVE AND ISOLATE THE BATTERY
NEGATIVE (-) CABLE (GROUND) FROM THE VEHI-
CLE BATTERY. THIS IS THE ONLY SURE WAY TO
DISABLE THE AIR BAG SYSTEM. FAILURE TO DO
THIS COULD RESULT IN ACCIDENTAL AIR BAG
DEPLOYMENT AND POSSIBLE PERSONAL INJURY. UNDEPLOYED AIR BAG REMOVAL FROM THE
STEERING WHEEL: DISCONNECT BATTERY
GROUND CABLE AND ISOLATE. ALLOW SYS-
TEM CAPACITOR TO DISCHARGE FOR TWO
MINUTES. BEGIN AIR BAG REMOVAL.
REMOVAL
When removing a deployed module, wear rubber
gloves, eye protection and a long sleeve shirt as de-
posits may be on the surface which could irritate the
skin and eyes. (1) Disconnect battery negative cable and isolate.
(2) Wait two minutes for the reserve capacitor to
discharge before removing undeployed module. (3) Remove four nuts attaching air bag module to
steering wheel (Fig. 5).
(4) Lift module, and disconnect electrical connector
from rear of module. (5) Remove module.
(6) When replacing a deployed module, the clock-
spring must also be replaced. Refer to Clockspring
Removal and Installation for proper procedure.
INSTALLATION
(1) Connect clockspring wiring connector to the
module, by pressing straight in on the connector. (2) Install four nuts and tighten to 9 to 11 N Im (80
to 100 in. lbs.) torque. (3) Do not connect battery negative cable. Refer to
Air Bag System Check for proper procedure.
LEFT FRONT IMPACT SENSOR
REMOVAL
WARNING: BEFORE BEGINNING ANY AIR BAG
SYSTEM REMOVAL OR INSTALLATION PROCE-
DURES, REMOVE AND ISOLATE THE BATTERY
NEGATIVE (-) CABLE (GROUND) FROM THE VEHI-
CLE BATTERY. THIS IS THE ONLY SURE WAY TO
DISABLE THE AIR BAG SYSTEM. FAILURE TO DO
THIS COULD RESULT IN ACCIDENTAL AIR BAG
DEPLOYMENT AND POSSIBLE PERSONAL INJURY. (1) Disconnect battery negative cable and isolate.
(2) Disconnect speed control servo from battery
tray, if equipped. (3) Remove battery, battery tray, powertrain con-
trol module and coolant bottle. (4) Disconnect impact sensor electrical connector.
(5) Remove three screws holding sensor to radiator
closure panel. Remove left sensor (Fig. 6).
INSTALLATION
(1) Mount left sensor (arrow pointed forward) to
engine side of closure panel using three screws pro-
vided with new sensor. Tighten to 10 to 13 N Im (90
to 120 in. lbs.) torque.
Fig. 5 Air Bag Module
Fig. 6 Left Impact Sensor
8M - 4 RESTRAINT SYSTEMS Ä

AC BODY C,D
Caption Fig.
Air Suspension Wiring ..........................4
Body Left Side Wiring ...........................8
Body Right Side Wiring ..........................9
Cellular Phone Wiring ...........................7
Deck Lid Wiring ..............................5
Door Wiring (Body) ...........................10
Door Wiring (Front) ...........................11
Door Wiring (Rear) ............................12
Engine Wiring 2.5L ............................27
Engine Wiring 3.0L ............................28
Engine Wiring 3.3L, 3.8L ........................29
Engine Compartment Wiring 2.5L ................18, 19
Engine Compartment Wiring 3.0L .............20, 22, 23
Engine Compartment Wiring 3.3L, 3.8L ..........21, 22, 23Caption Fig.
Front End Lighting (Aero Headlamps) ................32
Front End Lighting (Concealed Headlamps) ............33
Ground Strap Locations .........................30
Heated Rear Window Wiring .......................6
Instrument Panel Wiring .................. .13, 14, 15
Load Leveling Wiring ...........................3
Radiator Fan Assembly .........................31
Rear End Wiring (Chrysler) .......................1
Rear End Wiring (Dodge) ........................2
Steering Column Wiring .........................16
Transmission Wiring 2.5L .......................24
Transmission WIring 3.0L .......................25
Transmission Wiring 3.3L, 3.8L ....................26
Underhood Lamp Wiring ........................17
Ä WIRING AND COMPONENT IDENTIFICATION 8W - 37

AY BODY-C
Caption Fig.
Air Suspension Wiring ..........................3
Body Left Side Wiring ...........................8
Body Right Side Wiring ..........................9
Cellular Phone Wiring ...........................7
Deck Lid Wiring ..............................5
Door Wiring (Body) ...........................10
Door Wiring (Front) ...........................11
Door Wiring (Rear) ............................12
Engine Wiring 3.3L and 3.8L .....................23
Engine Compartment Wiring 3.3L and 3.8L .......18, 19, 20Caption Fig.
Front End Lighting ............................24
Ground Strap Locations .........................6
Heated Rear Window Wiring .......................4
Instrument Panel Wiring .................. .13, 14, 15
Load Leveling Wiring ...........................2
Radiator Fan Assembly .........................21
Rear End Wiring ..............................1
Steering Column Wiring .........................16
Transmission Wiring 3.3L and 3.8L .................22
Underhood Lamp Wiring ........................17
Ä WIRING AND COMPONENT IDENTIFICATION 8W - 111

Flexible fuel vehicles can operate on a mixture of
up to 85 percent methanol, 15 percent unleaded gas-
oline. These vehicles also operate on mixtures con-
taining a lower percentage of methanol or just pure
unleaded gasoline. Engine components which are required for safe op-
eration using fuel containing methanol alcohol are
identified by a standard green color and/or display
the statement methanol compatible imprinted on the
component. To ensure continued safe operation, these
components must be serviced only with genuine MO-
PAR replacement parts. Methanol compatible parts for the 2.5L FFV (Flex-
ible Fuel Vehicle) engine include, but are not limited
to; the valve stem oil seals, all piston rings, the oil
fill cap, the fuel injectors, fuel rail, fuel pressure reg-
ulator, hoses and the vacuum control harness hose. BLOCK: All four cylinder cast iron blocks have
cast-in recesses in the bottom of each cylinder bore to
provide connecting rod clearance; especially needed
for 2.5L engines. The bores are also siamese to min-
imize engine length. A coolant passage is drilled
cross-ways through the siamese section to enhance
between the bore cooling on some engine types. A
partial open deck is used for cooling and weight re-
duction with oil filter, water pump, and distributor
mounting bosses molded into the front (radiator side)
of the block. Nominal wall thickness is 4.5 mm. Five
main bearing bulkheads and a block skirt extending
3 mm below the crankshaft center line add to the
blocks high rigidity with light weight. CRANKSHAFT: A nodular cast iron crankshaft is
used in TBI engines. A forged steel crankshaft is
used in the Turbo III engine. All engines have 5 main bearings, with number 3 flanged to control
thrust. The 60 mm diameter main and 50 mm diam-
eter crank pin journals (all) have undercut radiuses
fillets that are deep rolled for added strength. To op-
timize bearing loading 4 counterweights are used.
Hydrodynamic seals (installed in diecast aluminum
retainers) provide end sealing, where the crankshaft
exits the block. Anaerobic gasket material is used for
retainer-to-block sealing. No vibration damper is
used. A sintered iron (TBI engine and steel billet
Turbo III engines) timing belt sprocket is mounted
on the crankshaft nose. This sprocket provides mo-
tive power; via timing belt to the camshaft and inter-
mediate shaft sprockets (also sintered iron (TBI
engine and steel billet Turbo III engines) providing
timed valve, distributor, and oil pump actuation. PISTONS: Some Chrysler pistons have cast-in
steel struts at the pin bosses for autothermic control.
All 2.2L and 2.5L piston tops have cuts to provide
valve clearance. Some pistons are dished to provide
various compression ratios. Standard 2.2L and 2.5L
engines are designed for 9.5:1 and 8.9:1 compression
ratios respectively. The 2.5L piston is dished and is a
lightweight design to enhance engine smoothness.
The 2.2L turbo III uses dished pistons providing a
8.3:1 compression ratio. All standard 2.2/2.5L and
2.5L FFV engines use pressed-in piston pins to at-
tach forged steel connecting rods, 2.2L turbo III en-
gine uses a full floating piston pin and connecting
rod assembly. PISTONS RINGS: The 2.2/2.5L engines share
common piston rings throughout, including molybde-
num filled top ring for reliable compression sealing
and a tapered faced intermediate ring for additional
cylinder pressure control. The 2.5L FFV engine fea-
ture all chrome rings for enhanced long term dura-
bility under multi-fueled conditions. CYLINDER HEAD: The cylinder head is cast alu-
minum with in-line valves. The 2.2/2.5L and 2.5L
FFV valves are arranged with alternating exhaust
and intake. The intake and exhaust ports are located
in the rearward, facing side of the head. The Turbo
III valves are arranged in two inline banks, with the
ports of the bank of two intake valves per cylinder
facing toward the radiator side of engine and ports of
the bank of two exhaust valve per cylinder facing to-
ward the dash panel. The intake ports feed fast-burn
design combustion chambers (2.2/2.5L and 2.5L FFV
only) with the spark plug located close to the center
line of the combustion chamber for optimum effi-
ciency. An integral oil gallery within the cylinder
head supplies oil to the hydraulic lash adjusters,
camshaft, and valve mechanisms. CAMSHAFT: The nodular iron camshaft has five
bearing journals (2.2/2.5L and 2.5L FFV). The Turbo
III employs dual camshafts that have nine bearing
journals. Flanges at the rear journal control cam-
Fig. 1 Engine Identification
Ä 2.2/2.5L ENGINE 9 - 9

PISTONS: Are aluminum alloy with a steel strut,
short height, and thin wall so as to be autothermic
and light weight. The piston head with valve re-
cesses, in combination with the cylinder head, forms
a compact spherical head with clearance for total
valve lift with pistons at top dead center. The piston
skirt, top and second ring lands are finished to a ta-
pered roughness for oil retention and high resistance
to scuffing. Piston pins, press-fitted into place, join
the pistons to the connecting rods. CYLINDER HEAD: The alloy cylinder heads fea- ture cross-flow type intake and exhaust ports. Valve
guides and inserts are hardened cast iron. Valves of
heat resistance steel are arranged i
n a V with each
camshaft on center. To improve combustion speed the
chambers are a compact spherical design with a
squish area of approximately 30 percent of the piston
top area. The cylinder heads are common to either
cylinder bank by reversing the direction of installa-
tion. CAMSHAFTS: Two overhead camshafts provide
valve actuation, one front (radiator side of cylinder
bank) and one rear. The front camshaft is provided
with a distributor drive and is longer. Both cam-
shafts are supported by four bearing journals, thrust
for the front camshaft is taken at journal two and
the rear at journal three. Front and rear camshaft
driving sprockets are interchangeable. The sprockets
and the engine water pump are driven by a single
notched timing belt. ROCKER ARM SHAFTS: The shafts are retained
by the camshaft bearing journal caps. Four shafts are
used, one for each intake and exhaust rocker arm as-
sembly on each cylinder head. The hollow shafts pro-
vide a duct for lubricating oil flow from the cylinder
head to the valve mechanisms. ROCKER ARMS: Are of light weight die-cast
with roller type follower operating against the cam
shaft. The valve actuating end of the rocker arms are
machined to retain hydraulic lash adjusters, elimi-
nating valve lash adjustment. VALVES: Are made of heat resistant steel and are
further treated to resist heat. VALVE SPRINGS: Are especially designed to be
short. The valve spring wire cross-section is oval
SPECIFICATIONS
Fig. 1 Engine Identification
Ä 3.0L ENGINE 9 - 67

(2) Remove sensor using Tool C-4907 (Fig. 21).
Slightly tightening the sensor can ease removal. When the sensor is removed, the exhaust manifold
threads must be cleaned with an 18 mm X 1.5 + 6E
tap. If the same sensor is to be reinstalled, the sensor
threads must be coated with an anti-seize compound
such as Loctite 771-64 or equivalent. New sensors
are packaged with compound on the threads and do
not require additional compound. The sensor must be
tightened to 27 N Im (20 ft. lbs.) torque.
2.5L FLEXIBLE FUEL MULTI-PORT FUEL INJECTIONÐSYSTEM OPERATION
INDEX
page page
Air Conditioning (A/C) Clutch RelayÐPCM Output.61
Air Conditioning Switch SenseÐPCM Input ..... 57
Auto Shutdown (ASD) Relay and Fuel Pump RelayÐPCM Output ..................... 61
Battery VoltageÐPCM Input ................ 58
Brake SwitchÐPCM Input .................. 58
Camshaft Position SensorÐPCM Input ........ 58
CCD BUS .............................. 57
Data Link ConnectorÐPCM Output ........... 62
Duty Cycle Evap Purge SolenoidÐPCM Output . 61
Engine Coolant Temperature SensorÐPCM Input . 58
Fuel InjectorÐPCM Output ................. 62
Fuel Injectors and Fuel Rail Assembly ......... 65
Fuel Pressure Regulator ................... 65
Fuel Supply Circuit ....................... 65
General Information ....................... 55
Generator FieldÐPCM Output ............... 62
Heated Oxygen Sensor (O
2Sensor)ÐPCM Input . 59
Identifying Flexible Fuel Components .......... 55
Idle Air Control MotorÐPCM Output .......... 62 Ignition CoilÐPCM Output
.................. 62
Malfunction Indicator (Check Engine) LampÐPCM Output ............................... 62
Manifold Absolute Pressure (MAP) SensorÐPCM Input ................................ 58
Methanol Concentration SensorÐPCM Input .... 59
Modes of Operation ....................... 63
Powertrain Control Module ................. 57
Radiator Fan RelayÐPCM Output ............ 63
Speed Control SolenoidsÐPCM Output ........ 63
Speed ControlÐPCM Input ................. 60
System Diagnosis ........................ 56
System Operation ........................ 56
TachometerÐPCM Output .................. 63
Throttle Body ............................ 65
Throttle Position Sensor (TPS)ÐPCM Input ..... 60
Torque Converter Clutch SolenoidÐPCM Output . 63
Transaxle Park/Neutral SwitchÐPCM Input ..... 60
Vehicle Speed SensorÐPCM Input ........... 60
GENERAL INFORMATION
In this model year Chrysler began producing AA-
Body vehicles designed to operate on a mixture of
gasoline and methanol. These automobiles are re-
ferred to as Flexible Fuel vehicles. Fuel system com-
ponents designed for use in flexible fuel vehicles are
referred to as Methanol Compatible. Flexible fuel vehicles can operate on a mixture of
up to 85 percent methanol, 15 percent unleaded gas-
oline. These vehicles also operate on mixtures con-
taining a lower percentage of methanol or just pure
unleaded gasoline.
IDENTIFYING FLEXIBLE FUEL COMPONENTS
Flexible Fuel vehicles have unique methanol com-
patible fuel system components. Chrysler identifies
methanol compatible components that could be phys-
ically interchanged with gasoline only parts by color-
ing them green or applying a green label or tag to
them. Even though they may appear physically iden- tical, components for gasoline only AA-body vehicles
must not be used on flexible fuel vehicles.
FLEXIBLE FUEL COMPONENTS
The fuel system of flexible fuel AA-body vehicles
have the following unique methanol compatible com-
ponents.
² Duty Cycle EVAP Purge Solenoid
² Fuel pump module
² Fuel level sensor
² Fuel gauge (gauge cluster).
² Fuel tank
² Fuel pressure regulator (including O-rings)
² Fuel rail
² Fuel injectors (including O-rings)
² Fuel tubes
² Fuel filter
² EVAP canister
² Fuel filler cap
² Fuel filler tube
Fig. 21 Oxygen Sensor Socket
Ä FUEL SYSTEMS 14 - 55

Wastegate Duty Cycle
Battery Temperature
Map Sensor Voltage
Vehicle Speed
Oxygen Sensor State
Baro Read Update
MAP Gauge Reading
Throttle Opening (percentage)
Total Spark Advance
CIRCUIT ACTUATION TEST MODE
The purpose of the circuit actuation test mode is to
check for the proper operation of output circuits or
devices which the powertrain control module (PCM)
cannot internally recognize. The PCM can attempt to
activate these outputs and allow an observer to ver-
ify proper operation. Most of the tests available in
this mode provide an audible or visual indication of
device operation (click of relay contacts, spray fuel,
etc.). With the exception of an intermittent condition,
if a device functions properly during its test, assume
the device, its associated wiring, and its driver cir-
cuit are in working order.
OBTAINING CIRCUIT ACTUATION TEST
Connect the DRBII scan tool to the vehicle and ac-
cess the Actuators screen. The following is a list of
the engine control system functions accessible
through Actuators screens. Stop All Tests
Ignition Coil #1
Ignition Coil #2
Fuel Injector #1
Fuel Injector #2
Fuel Injector #3
Idle Air Control Motor Open/Close
Radiator Fan Relay
A/C Clutch Relay
Auto Shutdown Relay
Purge Solenoid
S/C Serv Solenoids
Generator Field
Tachometer Output
Wastegate Solenoid
Baro Read Solenoid
All Solenoids/Relays
Speed Control Vent Solenoid
Speed Control Vacuum Solenoid
ASD Fuel System Test
Fuel Injector #4
THROTTLE BODY MINIMUM AIR FLOW CHECK
PROCEDURE
(1) Warm the engine in neutral until the cooling
fan has cycled on and off at least once. (2) Shut off engine.
(3) Hook-up Tachometer.
(4) Disconnect the PCV valve hose from the nipple
on the intake manifold. (5) Attach air metering fitting, special tool 6457
(0.125 inch orifice), to the intake manifold PCV nip-
ple. (6) Disconnect 3/16 inch manifold vacuum purge
line from the top of the throttle body. Cap the 3/16
inch throttle body nipple. (7) Connect DRBII scan tool.
(8) Restart engine. Allow engine to idle for at least
one minute. (9) Using the DRBII scan tool, access Min. Airflow
Idle Spd. The following will then occur:
² Idle air control motor will fully close.
² Idle spark advance will become fixed.
² Engine RPM will be displayed on the DRBII scan
tool. (10) Check idle RPM with tachometer, if idle RPM
is within the below specification then the throttle
body minimum airflow is set correctly.
If the idle RPM is not within specification, replace
the throttle body. (11) Shut off engine.
(12) Remove air metering fitting 6457 from the in-
take manifold PCV nipple. Connect the PCV hose to
the nipple. (13) Remove DRBII scan tool.
(14) Disconnect tachometer.
(15) Reconnect purge line to throttle body.
IGNITION TIMING PROCEDURE
Ignition timing cannot be changed or set on the
Turbo III engine. Refer to Group 8D for a description
of the Direct Ignition System (DIS).
60-WAY PCM WIRING CONNECTOR
Refer to the PCM wiring connector diagram (Fig.
2) for information regarding wire colors and cavity
numbers.
IDLE SPECIFICATIONS
Ä FUEL SYSTEMS 14 - 105