air condition CHEVROLET DYNASTY 1993 Workshop Manual

INSTALLATION (1) Latch switch linkage in the up position.
(2) Insert dimmer shaft into dimmer knob while
aligning switch in to switch pod assembly. (3) Install switch attaching screws.
(4) Unlatch linkage and install onto push buttons.
(5) Operate all switch modes for correct operation.
(6) Install turn signal switch.
(7) Reconnect wiring for turn signal switch, mak-
ing sure wire is properly clipped into position. (8) Place together the inner and outer bezels. In-
stall five inner switch pod panel screws and three
screws from underneath the switch pod. (9) Install turn signal lever by pushing straight
into switch assembly. (10) Install switch pod assembly.
LOWER STEERING COLUMN COVER REMOVAL
(1) Remove screws along top edge of cover.
(2) Remove screw at each lower corner of cover. (3) Remove cover from underneath over column
cover. (4) For installation reverse above procedures.
GLOVEBOX MODULE REMOVAL
(1) Disconnect battery negative cable and isolate
or remove fuse #26 prior to removing switch or wires
may short to ground. (2) Remove cowl side trim panel.
(3) Remove screws at right end of glovebox and
lower corners. (4) Open glovebox, remove light and disconnect
wiring. (5) Remove five screws along top of glovebox frame
and screw at each lower corner. (6) Remove glovebox assembly.
(7) For installation reverse above procedures.
CONCEALED HEADLAMP MODULE REMOVAL
(1) Remove left under panel silencer.
(2) Slide module off bayonet bracket while disen-
gaging spring retainer. (3) Disconnect wiring terminal.
(4) For installation reverse above procedures.
HOOD RELEASE REMOVE
(1) Remove lower column cover.
(2) Remove screws on fuse block and move aside.
(3) Remove screws on hood release assembly to re-
move. (4) For installation reverse above procedures.
AIR CONDITIONING CONTROL REMOVE
(1) Remove center stack bezel.
(2) Remove two control mounting screws (Fig. 28
and 29).
(3) Slide control rearward, disconnect cable, vac-
uum harness, and electrical wiring. With automatic
temperature control, disconnect wiring connector; be-
ing careful not to break off locking tab. (4) For installation reverse above procedures.
Fig. 26 Switch Pod Assembly
Fig. 27 Headlamp Multi-Function Switch
Fig. 28 A/C Control
8E - 54 INSTRUMENT PANEL AND GAUGES Ä

AUDIO SYSTEM
CONTENTS
page page
ANTENNAS ............................ 20
COMPACT DISC PLAYER ................. 30 RADIOS
................................ 1
SPEAKERS ............................ 24
RADIOS INDEX
page page
Audio Diagnostic Test Procedures ............. 1
Description .............................. 1
Interference Elimination ..................... 1
Radio Removal AP Body Replacement ........ 19 Radio RemovalÐAA Body
.................. 18
Radio RemovalÐAC and AY Bodies .......... 18
Radio RemovalÐAG and AJ Bodies .......... 18
DESCRIPTION
For operation of the factory installed standard and
optional radios and the optional compact disc player,
refer to the Sound Systems Operating Instructions
Manual supplied with the vehicle. All vehicles are equipped with an Ignition-Off
Draw Connector which, is used when the vehicles are
originally shipped from the factory. This connector
which, is located near the battery, helps to prevent
battery discharge during storage. For specific connec-
tor type and location, refer to Group 8W, Wiring Di-
agrams. This connector is included in the radio memory cir-
cuitry and should be checked if the memory of time
or radio station programming is inoperative.
INTERFERENCE ELIMINATION
Some components are used on vehicles equipped
with a radio capacitor, to suppress radio frequency
interference/static. Capacitors are mounted in various locations, on the
generator either internal or external, internal to the
instrument cluster, and internal to the windshield
wiper motor. Ground straps are mounted from radio chassis to
instrument panel support structure, engine to cowl,
across engine mount on right hand side. On vehicles
with air conditioning there is a strap from evapora-
tor valve to cowl. These ground straps should be se-
curely tightened to assure good metal to metal
contact. Ground straps conduct very small high fre-
quency electrical signals to ground and require clean
large surface area contact. Radio resistance type spark plug cables in the high
tension circuit of the ignition system complete the in-
terference suppression (Fig. 1).
If radio noises are evident, be sure the capacitor
lead wires are making good contact on their respec-
tive terminals and are securely mounted. Faulty or
deteriorated spark plug wires should be replaced.
AUDIO DIAGNOSTIC TEST PROCEDURES
Whenever a audio malfunction occurs, first verify
that the radio wire harness is properly connected to
all connectors before starting normal diagnosis and
repair procedures. Refer to Audio Diagnostic Charts
and/or Radio Connector Circuit Chart (Fig. 2).
Fig. 1 Resistance Type Spark Plug Cables
Ä AUDIO SYSTEM 8F - 1

(3) Remove shelf trim panel (Fig. 33).
(4) Remove four speaker retaining screws.
(5) Pull speaker away from shelf panel and discon-
nect wiring. (6) For installation reverse above procedures.
INFINITY REMOTE AMPLIFIER
The AC and AY amplifier is located in the trunk
on the rear seat bulkhead and the behind rear trim
panel. The AJ amplifier is located in the trunk on the left
wheel housing extension behind the side trim panel. When the radio system is ON, and all or some
speakers are not operating or have a noise distortion
refer to the diagnostic tests. The amplifier has the
terminal connections list on the case (Fig. 34).
CONDITION: NOISE DISTORTION IN ALL SPEAKERS
² Check battery voltage for 11 Volts or more
² Check amplifier connectors and wires for proper
connection and continuity
² If OK, check radio, refer to Audio Diagnostic
Charts.
² If OK, replace amplifier
CONDITION: ELECTRICAL NOISE
DISTORTION ONE SPEAKER
Remove output signal connector from amplifier and
check for short to ground on the speaker with the
distortion. Refer to Fig. 34 for the appropriate pin
numbers.
² If shorted to ground disconnect speaker connector
and recheck the amplifier connector for short to
ground.
² If still shorted to ground repair wires. If not
shorted to ground, replace speaker.
Fig. 32 Door Mounted SpeakerÐAC and AY Bodies
Fig. 33 Rear SpeakersÐAC and AY Bodies
Fig. 34 Amplifier Terminals
8F - 28 AUDIO SYSTEM Ä

² If no short to ground at connector, check speaker
resistance at amplifier connector for an reading of
three to five ohms.
² If resistance is OK, refer to Radio Diagnosis. If ra-
dio checks OK, replace amplifier.
² If resistance is less than three ohms check
speaker. Check across the speaker connector if less
than three ohms replace speaker. If resistance is OK
repair wires
CONDITION: MECHANICAL NOISE DISTORTION
² Check trim for loose parts and speaker attach-
ments for buzzes
² Remove speaker still connected and listen for dis-
tortion. Distortion replace speaker.
CONDITION: ONE SPEAKER NON-OPERATIVE
² Remove output signal connector from amplifier
and check for three to five ohms resistance to the
non-operative speaker. Refer to Fig. 34 for the appro-
priate pin numbers.
² If resistance is less than three ohms, test speaker
for resistance.
² If OK repair wire. If not replace speaker.
CONDITION: ALL SPEAKERS NON-OPERATIVE
²Check radio for being ON, are the display lights
on
² Radio not ON, refer to Radio Diagnosis
² Check Amplifier Connectors and wires for proper
connection
² Check pin 9 and pin 27 for battery voltage
² If voltage OK replace amplifier ²
If pin 27 has battery voltage and pin 9 has 0 volt-
age. Refer to Power Antenna Diagnosis and test volt-
age at antenna relay.
² If pin 9 has battery voltage and pin 27 has 0 volt-
age. Check pin 27 for short to ground.
² If shorted to ground repair wire
² If no short to ground check fuse cavity number 16
for blown fuse.
² If fuse blows again replace amplifier
RELAY/CHOKEÐINFINITY SPEAKER
If the audio system is lacking bass, check for con-
tinuity across the relay and choke connectors. If no
continuity, replace relay/choke assembly (Fig. 35).
LOCATION
(1) AA and AP Bodies, attached to the reinforce-
ment above glove box. (2) AG Body, attached to the dimmer module bay-
onet bracket on the bulkhead behind the glove box.
Fig. 35 Relay/Choke Assembly
Ä AUDIO SYSTEM 8F - 29

COMPACT DISC PLAYER
WARNING: USE OF THE CONTROLS, ADJUST-
MENTS, OR SERVICE PROCEDURES NOT SPECI-
FIED HERE OR IN THE OWNER MANUAL MAY
RESULT IN HAZARDOUS RADIATION EXPOSURE.
REPAIR PROCEDURES SHOULD ONLY BE PER-
FORMED BY A TRAINED TECHNICIAN.
DIAGNOSIS TEST
Power to the compact disc player is supplied by the
radio through the CD interface cable. The compact
disc player will only work with the radio system
turned ON. When a compact disc is inserted with the
label side facing up, the disc is automatically loaded
and will begin to play. The CD player may eject the disc with a display of
E under the following conditions:
² The surface of the disc is dirty or wet
² The disc was inserted with the label side facing
down
² The disc is defective
² The CD player may skip or mute while playing a
disc under severe vibration conditions example pot
holes, railroad tracks, etc.
² If the CD player becomes too hot at temperatures
above 60ÉC (140 ÉF) the CD player will shut down
with a display of HOT until it cools down. Refer to
the Audio Diagnostic Charts.
COMPACT DISC PLAYER REPLACEMENT
With intergral compact disc player refer to Radio
Removal.
AJ BODY
(1) Remove center instrument panel bezel by pull-
ing toward the rear of the car. (2) Remove two screws attaching disc player to
console (Fig. 36). (3) Pull disc player out of console and disconnect
interface cable. (4) To install compact disc player, above the re-
moval procedures.
Fig. 36 Compact Disc Player
8F - 30 AUDIO SYSTEM Ä

(3) Secure arm to pivot with attaching nut and
tighten 17 to 22 N Im (155 to 195 in. lbs.) torque.
(4) Close head cover and remove pin from arm pin
hole.
WIPER ARM ADJUSTMENT
FRONT ARM ADJUSTMENT
(1) Cycle the wiper motor into the PARK position.
(2) Check the tips of the blades in blackout area.
From the bottom edge of the windshield to the blade
should be no closer than 25 mm (1 inch) (Fig. 8). (3) Operate the wipers if the requirements are not
met, check linkage and pivot assembly for worn
parts.
REAR ARM ADJUSTMENT
With the motor in the park position, mount the
arm on the motor shaft. Choose a serration engage-
ment that positions the blade, parallel with the bot-
tom edge of the liftgate glass.
WINDSHIELD WIPER MOTOR AND LINKAGE ASSEMBLY SERVICE PROCEDURES
INDEX
page page
Front Wiper Motor AssemblyÐAG and AJ Bodies . 6
Rear Wiper Motor AssemblyÐAG Body ........ 8
Rear Wiper MotorÐAG Body Test ............ 6 Wiper Motor and Linkage AssemblyÐAA, AC, AY
Bodies ................................ 8
Wiper Motor and Linkage AssemblyÐAP Body . . 10
Wiper Motor System Test Procedures .......... 3
WIPER MOTOR SYSTEM TEST PROCEDURES
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAG, SEE GROUP 8M, RESTRAINT SYSTEMS FOR
STEERING WHEEL OR COLUMN REMOVAL PROCE-
DURES.
Whenever a wiper motor malfunction occurs, first
verify that the wiper motor wire harness is properly
connected to all connectors before starting normal di-
agnosis and repair procedures. Refer to Wiper Motor
Diagnosis Chart (Fig. 9). The following is a list of general wiper motor sys-
tem problems, the tests that are to be performed to
locate the faulty part, and the corrective action to be
taken. These tests will cover both two speed and in-
termittent wipe functions.
TWO SPEED MOTOR FUNCTION TESTS
CONDITION: MOTOR WILL NOT RUN IN ANY SWITCH POSITION
PROCEDURE
(1) Check for a blown fuse in the fuse block. (a) If fuse is good, proceed to step 2.
(b) If fuse is defective, replace and check motor
operation in all switch positions. (c) If motor is still inoperative and the fuse does
not blow, proceed to step 2. (d) If replacement fuse blows, proceed to step 5.
(2) Place switch in LOW speed position.
(3) Listen to motor. If you cannot hear it running,
proceed to Step 4. If you hear it running, check motor
output shaft. If output shaft is not turning, replace
motor assembly. If it is turning, drive link to output
shaft or linkage is not properly connected. Replace
worn parts and/or properly connect drive link to the
motor output shaft. (4) Connect a voltmeter between motor terminal 3
and ground strap (Fig. 10). If there is no voltage or very
little voltage (less than one volt) present, move nega-
tive test lead from the ground strap to negative battery
terminal. (a) If an increase in voltage is noticed, the problem
is a bad ground circuit. Make sure the motor mount-
ing is free of paint and that nuts or bolts are tight. (b) If there is still no indication of voltage, the
problem is an open circuit in the wiring harness or
wiper switch. (c) If no more than 3 volts increase in voltage is
observed, the problem is a faulty motor assembly.
(5) Disconnect motor wiring connector and replace
fuse. (a) If fuse does not blow, motor is defective.
(b) If fuse blows, switch or wiring is at fault.
Fig. 8 Windshield Wiper Arm Adjustment
Ä WINDSHIELD WIPER AND WASHER SYSTEMS 8K - 3

CONDITION: MOTOR RUNS SLOWLY AT ALL SPEEDS
PROCEDURE
(1) Disconnect wiring harness connector at motor.
Remove wiper arms and blades. Connect an ammeter
between battery (B+) and terminal 3 on motor (Fig.
11).
(a) If motor runs and average ammeter reading
is more than 6 amps, proceed to step 2. (b) If motor runs and average ammeter reading
is less than 6 amps, proceed to step 3.
(2) Check to see if wiper linkage or pivots are
binding or caught. Disconnect drive link from motor. (a) If motor now runs and draws less than 3
amps, repair linkage system. (b) If motor continues to draw more than 3 amps,
replace motor assembly.
(3) Check motor wiring harness for shorting be-
tween high and low speed wires as follows: (a) Connect a voltmeter or test lamp to motor
ground strap. (b) Set wiper switch to LOW position.
(c) Connect other lead of voltmeter to terminal 4
of the wiring harness. (d) If voltage is present, there is a short in the
wiring or wiper switch. If no voltage is present pro-
ceed to step e. (e) Set wiper switch to HIGH position.
(f) Move voltmeter lead from terminal 4 to termi-
nal 3 of the wiring harness. (g) If voltage is present, there is a short in the
wiring or wiper switch.
CONDITION: MOTOR WILL RUN AT HIGH SPEED, BUT NOT AT LOW SPEED. MOTORWILL RUN AT LOW SPEED, BUT NOT AT HIGHSPEED
PROCEDURE
(1) If motor will not run on high speed, put switch
in HIGH position and connect a test lamp between
motor Terminal 4 and ground (Fig. 12).
(2) If motor will not run on low speed, put switch
in LOW position and connect a test lamp between
motor Terminal 3 and ground. (3) If test lamp does not light at motor terminal,
there is an open in wiring or switch. If test lamp
lights at motor terminal, replace motor assembly.
CONDITION: MOTOR WILL KEEP RUNNING WITH SWITCH IN OFF POSITION
PROCEDURE
Remove wiring harness. Connect jumper from Ter-
minal 1 to Terminal 3 of wiper motor (Fig. 13). Con-
nect second jumper from Terminal 2 to battery (B+).
If motor runs to PARK position and stops, wiper
switch is faulty. If motor keeps running and does not
park, replace motor assembly.
Fig. 10 Voltmeter Between Terminal 3 and Ground
Fig. 11 Ammeter Between Terminal 3 and Battery
Fig. 12 Test Lamp Between Terminal 4 and Ground
Ä WINDSHIELD WIPER AND WASHER SYSTEMS 8K - 5

CONDITION: MOTOR WILL STOP WHEREVER IT IS, WHEN COLUMN SWITCH IS PUT IN OFFPOSITION. THE WIPERS DO NOT CONTINUERUNNING TO PARK POSITION
PROCEDURE
(1) Remove motor wiring connector and clean ter-
minals. Reconnect connector and test motor.If prob-
lem persists, proceed to Step 2. (2) Set wiper switch to OFF position. Disconnect
motor wiring connector. Connect a voltmeter or test
lamp to the motor ground strap. Connect the other
lead to terminal 2 of wiring connector. (a) If voltage is not present, check for an open
circuit in the wiring harness or wiper control
switch. (b) If voltage is present, proceed to step 3.
(3) Connect an ohmmeter or continuity tester be-
tween terminals 3 and 1 (Fig. 14). (a) If there is continuity between these termi-
nals, the problem is a defective motor. (b) If there is no continuity, the problem is an
open circuit in the wiper control switch or wiring
harness.
REAR WIPER MOTORÐAG BODY TEST
The following test is used in order to locate and
then repair liftgate wiper motor defects. Refer to
Group 8W, Wiring Diagrams for liftgate wiper motor
wiring schematic. (1) Remove lower cover on liftgate (Fig. 15).
(2) Disconnect feed connector from wiper motor.
(3) With ignition switch in ON position, check for
battery voltage at blue wire. (4) With ignition switch in ON position and wiper
switch ON, check for battery voltage at blue and
brown wire. If battery voltage is not present in steps
3 and 4, check fuse, liftgate wiper switch and wiring. (5) With ignition switch in ON position, and wiper
switch in OFF position, check for battery voltage be-
tween blue and brown wires. If battery voltage is not
present, check ground wire to liftgate switch. (6) If battery voltage is present in steps 3 and 4,
replace motor.
FRONT WIPER MOTOR ASSEMBLYÐAG and AJ
BODIES
REMOVAL
(1) Park system.
(2) Open the hood assembly.
(3) Remove wiper arms and blades, disconnect
hoses from tee connector (Fig. 16).
Fig. 13 One Jumper Wire Between Terminal 1 and 3. One Jumper Wire Between Terminal 2 and Battery positive
Fig. 14 Ohmmeter Between Terminals 3 and 1
Fig. 15 Liftgate Lower Cover
8K - 6 WINDSHIELD WIPER AND WASHER SYSTEMS Ä

INTERMITTENT WINDSHIELD WIPER MOTOR AND SWITCH SERVICE PROCEDURES
INDEX
page page
Intermittent Windshield Wiper Switch Tests ..... 12
Intermittent Wipe Switch Test ............... 14
Intermittent Wiper Function Tests ............ 14
Intermittent Wiper Motor System Test ......... 12 Pulse Intermittent Windshield Wiper Controller
(PIWWC) .............................. 15
Standard Wiper Switch Test ................ 14
Wiper Switch Service Procedure ............. 15
INTERMITTENT WIPER MOTOR SYSTEM TEST
Intermittent Wiper Motor Service Procedures for
diagnosis of problems which do not involve the delay
function, refer to the Two-Speed Motor Function
Tests. The two-speed functions of all wiper motors
are identical. If a problem occurs, only in the DELAY mode, the
following tests are to be performed.
INTERMITTENT WINDSHIELD WIPER SWITCH
TESTS
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAG, SEE GROUP 8M, RESTRAINT SYSTEMS FOR
STEERING WHEEL OR COLUMN REMOVAL PROCE-
DURES.
The intermittent wipe function on AC, AG, AJ and
AY vehicles is controlled by the body controller, lo-
cated in the passenger compartment behind the right
side kick panel (Fig. 22). If the body controller is de-
termined to be the problem, refer to Group 8E, In-
strument Panels and Gauges, for replacement
procedures.
CONDITION: WIPERS DO NOT COME ON WHEN THE SWITCH IS IN DELAY POSITION
PROCEDURE
(1) Disconnect 25-way connector (blue) from the
body controller. (2) Place wiper control switch in maximum DE-
LAY position. (3) Connect positive lead of voltmeter to pin 9 of
connector (blue) and negative lead to the good
ground. (a) If voltmeter reads 0, check control switch and
wiring for an open circuit. (b) If voltmeter reads 10 to 15 volts, proceed to
step 4.
(4) Connect positive lead of voltmeter to pin 22 of
blue connector and negative lead to a good ground. (a) If voltmeter reads 0, check fuses and wiring
for an open circuit. (b) If voltmeter reads 10 to 15 volts, reconnect
body controller and proceed to step 5.
(5) Connect positive lead of voltmeter to pin 24 of
blue connector and negative lead to the metal case of
the body controller. Disconnect wiring harness from
wiper motor. Set control switch to the minimum de-
lay mode. (a) If voltmeter reads 0, check wiring from the
intermittent wipe switch to body controller for an
open circuit. (b) If voltmeter reads 10 to 15 volts, proceed to
step 6.
(6) Connect voltmeter to pin L of the Intermittent
wiper switch. Place intermittent wiper switch in the
Max. Delay position. (a) If voltmeter reads zero volts, change the in-
termittent wiper switch. (b) If voltmeter reads 10-15 volts, check the wir-
ing harness from the intermittent wiper switch to
the wiper motor for an open circuit.
(7) If all tests above have been performed and the
problem was not found, replace the body controller.
Fig. 22 Body Controller Location
8K - 12 WINDSHIELD WIPER AND WASHER SYSTEMS Ä

ELECTRIC MOTOR TEST
Make certain battery is in normal charged condi-
tion before circuits are tested. To determine which motor is faulty, check each in-
dividual door for electrical lock and unlock or discon-
nect the motor connectors one at a time, while
operating the door lock switch. In the event that
none of the motors work, the problem maybe caused
by a shorted motor, or a bad switch. Disconnecting
the defective motor will allow the others to work. The power lock motors are also equipped with a
thermal protection system which prevents the motors
from burning out. The motors may chatter if they are
continuously activated. To test an individual door lock motor, disconnect
the wire connector at the motor (Fig. 2 and 3). Test
at the connector for 12 volts while applying door lock
switch. If no voltage repair wire. Apply 12 volts to
the motor terminal, and a known good ground to the
other terminal to check motor operation. Should the motor defect be a result of a broken
wire, it should have no effect on the operation of the
other motors.
POWER DOOR LOCKS
When AC, AG, AJ or AY Body vehicles are
equipped with power door locks, the system includes
an automatic door locking feature which is actuated
through the vehicle's body controller. When this system is enabled the automatic door
locks will work automatically. When the system is
disabled the door locks will work by use of the door
lock switches only. The body controller controls the power locks when
the door lock switch is activated. If the door lock switch is pressed for longer than eight consecutive
seconds, the body controller will de-energize the door
lock relay. Also, the body controller will automati-
cally lock all doors when all of the conditions below
are met:
² All doors are closed
² The vehicle speed exceeds 15 61 MPH
² The throttle position sensor tip-in is greater than
10 62 degrees
The DRB II must be used to enable/disable the au-
tomatic door lock system. Refer to the Body Diagnos-
tic Procedures Manual for the procedure. The body controller will automatically re-lock all
doors if the above conditions are met and if any of
the doors become ajar. The body controller does not
control the door unlock function. The switch is wired
directly to the lock relay.
Fig. 1 Door Lock Switch Continuity
Fig. 2 Door Lock Motor
Fig. 3 Door Latch with Lock MotorÐAC and AY Bodies
8P - 2 POWER LOCKS Ä