radio controls CHEVROLET DYNASTY 1993 Service Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 1993, Model line: DYNASTY, Model: CHEVROLET DYNASTY 1993Pages: 2438, PDF Size: 74.98 MB
Page 33 of 2438

COMPONENT AND SYSTEM INDEX
Name Group-page Name Group-page
AUDIO SYSTEM ............................ 8F-1
ANTENNAS ............................ 8F-20
COMPACT DISC PLAYER ................... 8F-30
RADIOS ............................... 8F-1
SPEAKERS ............................. 8F-24
BATTERY/STARTER/GENERATOR SERVICE ..........8B-1
BATTERY REMOVAL, INSTALLATION AND SERVICE . . 8B-1
GENERATOR ............................ 8B-9
SPECIFICATIONS ........................ 8B-12
STARTER .............................. 8B-4
BATTERY/STARTING/CHARGING SYSTEMS DIAGNOSTICS ........................... 8A-1
BATTERY TEST PROCEDURES ON-VEHICLE .......8A-3
FAULT CODESÐON BOARD DIAGNOSTICS .......8A-23
GENERAL INFORMATION .................... 8A-1
GENERATOR TEST PROCEDURES ON VEHICLE ....8A-19
IGNITION OFF DRAW (IOD) ..................8A-9
SPECIFICATIONS ........................ 8A-28
STARTER TEST PROCEDURES ON VEHICLE ......8A-11
CHIME WARNING/REMINDER SYSTEM ............8U-1
EMISSION CONTROL SYSTEMS .................25-1
EVAPORATIVE EMISSION CONTROLS ...........25-1
EXHAUST EMISSION CONTROLS ..............25-17
FUEL SYSTEMS ............................ 14-1
2.2L TURBO III MULTI-PORT FUEL INJECTIONÐ GENERAL DIAGNOSIS ................... 14-95
2.2L TURBO III MULTI-PORT FUEL INJECTIONÐ ON-BOARD DIAGNOSTICS ................14-100
2.2L TURBO III MULTI-PORT FUEL INJECTIONÐ SERVICE PROCEDURES .................14-107
2.2L TURBO III MULTI-PORT FUEL INJECTIONÐ SYSTEM OPERATION .................... 14-83
2.2L/2.5L SINGLE POINT FUEL INJECTIONÐ GENERAL DIAGNOSIS ................... 14-35
2.2L/2.5L SINGLE POINT FUEL INJECTIONÐ ON-BOARD DIAGNOSTICS .................14-41
2.2L/2.5L SINGLE POINT FUEL INJECTIONÐ SERVICE PROCEDURES .................. 14-48
2.2L/2.5L SINGLE POINT FUEL INJECTIONÐ SYSTEM OPERATION .................... 14-24
2.5L FLEXIBLE FUEL MULTI-PORT FUEL INJECTIONÐGENERAL DIAGNOSIS ..........14-66
2.5L FLEXIBLE FUEL MULTI-PORT FUEL INJECTIONÐON-BOARD DIAGNOSTICS ........14-70
2.5L FLEXIBLE FUEL MULTI-PORT FUEL INJECTIONÐSERVICE PROCEDURES .........14-77
2.5L FLEXIBLE FUEL MULTI-PORT FUEL INJECTIONÐSYSTEM OPERATION ...........14-55
3.0L MULTI-PORT FUEL INJECTIONÐGENERAL DIAGNOSIS .......................... 14-125
3.0L MULTI-PORT FUEL INJECTIONÐON-BOARD DIAGNOSTICS ........................ 14-130
3.0L MULTI-PORT FUEL INJECTIONÐSERVICE PROCEDURES ........................ 14-138
3.0L MULTI-PORT FUEL INJECTIONÐSYSTEM OPERATION ......................... 14-113
3.3L AND 3.8L MULTI-PORT FUEL INJECTIONÐ GENERAL DIAGNOSIS ................... 14-157 3.3L AND 3.8L MULTI-PORT FUEL INJECTIONÐ
ON-BOARD DIAGNOSTICS ................14-162
3.3L AND 3.8L MULTI-PORT FUEL INJECTIONÐ SERVICE PROCEDURES .................14-169
3.3L AND 3.8L MULTI-PORT FUEL INJECTIONÐ SYSTEM OPERATION ................... 14-145
ACCELERATOR PEDAL AND THROTTLE CABLE ....14-21
FUEL DELIVERY SYSTEM .................... 14-3
FUEL TANKS ........................... 14-14
GENERAL INFORMATION .................... 14-1
SPECIFICATIONS ........................ 14-178
HORNS ................................. 8G-1
IGNITION SYSTEMS ......................... 8D-1
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐDIAGNOSTIC PROCEDURES .......8D-11
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐSERVICE PROCEDURES ..........8D-14
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐSYSTEM OPERATION ............8D-1
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMÐDIAGNOSTIC PROCEDURES ........8D-35
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMÐSYSTEM OPERATION ............8D-24
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMSÐSERVICE PROCEDURES ..........8D-39
IGNITION SWITCH ....................... 8D-45
SPECIFICATIONS ........................ 8D-47
INSTRUMENT PANEL AND GAUGES ...............8E-1
AA BODY .............................. 8E-1
AC AND AY BODIES ...................... 8E-23
AG AND AJ BODIES ...................... 8E-42
AP BODY ............................. 8E-58
LAMPS .................................. 8L-1
BULB APPLICATION TABLE ..................8L-38
CONCEALED HEADLAMPS ..................8L-27
EXTERIOR LAMP SWITCHES AND HEADLAMP ALIGNMENT ........................... 8L-3
EXTERIOR LAMP SYSTEMS .................8L-25
EXTERIOR LAMPSÐAA BODY ................8L-7
EXTERIOR LAMPSÐAC BODY ...............8L-10
EXTERIOR LAMPSÐAG BODY ...............8L-14
EXTERIOR LAMPSÐAJ BODY ................8L-16
EXTERIOR LAMPSÐAP BODY ...............8L-19
EXTERIOR LAMPSÐAY-BODY ................8L-22
GENERAL INFORMATION .................... 8L-1
ILLUMINATED ENTRY SYSTEM ...............8L-33
OVERHEAD CONSOLE ........................ 8C-1
AA BODY .............................. 8C-1
AC AND AY BODY ........................ 8C-6
AG AND AJ BODIES ...................... 8C-13
AP BODY ............................. 8C-21
POWER LOCKS ............................ 8P-1
POWER MIRRORS ..........................8T-1
POWER SEATS ............................ 8R-1
POWER WINDOWS .......................... 8S-1
REAR WINDOW DEFOGGER .................... 8N-1
RESTRAINT SYSTEMS ....................... 8M-1
TURN SIGNALS AND HAZARD WARNING FLASHER ....8J-1
VEHICLE SPEED CONTROL .................... 8H-1
Page 448 of 2438

ing, detonation and cooling system malfunctions also
can cause spark plug overheating.
SPARK PLUG SERVICE
When replacing the spark plug and coil cables,
route the cables correctly and secure them in the ap-
propriate retainers. Failure to route the cables prop-
erly can cause the radio to reproduce ignition noise,
cross ignition of the spark plugs or short circuit the
cables to ground.
SPARK PLUG REMOVAL
Always remove the spark plug cable by grasping at
the spark plug boot turning, the boot 1/2 turn and
pulling straight back in a steady motion. (1) Prior to removing the spark plug spray com-
pressed air around the spark plug hole and the area
around the spark plug. (2) Remove the spark plug using a quality socket
with a rubber or foam insert. (3) Inspect the spark plug condition. Refer to
Spark Plug Condition in this section.
SPARK PLUG GAP ADJUSTMENT Check the spark plug gap with a gap gauge. If the
gap is not correct, adjust it by bending the ground
electrode (Fig. 6).
SPARK PLUG INSTALLATION (1) To avoid cross threading, start the spark plug
into the cylinder head by hand. (2) Tighten spark plugs to 28 N Im (20 ft. lbs.)
torque. (3) Install spark plug cables over spark plugs.
POWERTRAIN CONTROL MODULE (PCM)
The ignition system is regulated by the powertrain
control module (PCM) (Fig. 14). The PCM supplies
battery voltage to the ignition coil through the Auto
Shutdown (ASD) Relay. The PCM also controls the
ground circuit for the ignition coil. By switching the ground path for the coil on and off, the PCM adjusts
ignition timing to meet changing engine operating
conditions.
During the crank-start period the PCM advances
ignition timing a set amount. During engine opera-
tion, the amount of spark advance provided by the
PCM is determined by these input factors:
² coolant temperature
² engine RPM
² available manifold vacuum
The PCM also regulates the fuel injection system.
Refer to the Fuel Injection sections of Group 14.
DISTRIBUTOR PICK-UPÐPCM INPUT
The engine speed input is supplied to the power-
train control module (PCM) by the distributor pick-
up. The distributor pick-up is a Hall Effect device
(Fig. 15 or Fig. 16).
A shutter (sometimes referred to as an interrupter)
is attached to the distributor shaft. The shutter con-
tains four blades, one per engine cylinder. A switch
plate is mounted to the distributor housing above the
shutter. The switch plate contains the distributor
Fig. 14 Powertrain control module (PCM)
Fig. 15 DistributorÐ2.2L and 2.5L TBI Engines
Fig. 13 Spark Plug Overheating
8D - 6 IGNITION SYSTEMS Ä
Page 549 of 2438

(11) Remove two screws from fuse block and lower
fuse block. (12) Remove three screws from hood release and
lower hood release handle. (13) Remove flasher relay from bracket on center
distribution duct. (14) Remove screw from ATC sensor motor assem-
bly and unhook from bracket if equipped. (15) Remove the radio ground screw above flasher
relay mount. (16) Remove center distribution duct screw from
left instrument panel lower brace, then remove four
screws to remove left lower brace.
(17) Remove five nuts on steering column and drop
column, then remove two upper column attaching studs.
(18) Remove two screws and pull out compact disc
player or cubby box, disconnect Co-Axial cable from
compact disc player. (19) Remove Electronic Vehicle Information Center
(E.V.I.C.) or Traveler from vehicle. (20) Remove radio.
(21) Remove A.T.C., A/C or heater controls. (22) Squeeze latches on side of Rear Window defog-
ger switch and remove. (23) Snap off cluster lower trim bezel, switch pod
vent grille, speaker grilles and defroster grilles. (24) Remove switch pod assembly.
(25) Remove cluster assembly.
(26) Remove dash speakers.
(27) Snap out bezel with or without message center
and disconnect wiring. (28) Open glovebox door, squeeze sides and roll
glovebox completely open. Remove glovebox light
switch, and disconnect wires. (29) Loosen right cowl side pivot bolt through
glovebox opening then close glovebox. (30) Loosen left cowl side pivot.
(31) Remove four screw attachments at top of in-
strument panel and roll panel out. (32) Pull wiring, antenna cable, A/C cable and vac-
uum lines out of instrument panel. Disconnect demis-
ter hose and remove instrument panel with ducts
attached. (33) Transfer ducts and brackets onto new panel.
(34) For instrument panel roll up, reverse
above procedures.
INTERIOR LAMP REMOVAL
The Dome, Floor Console and Door Lamps operate
when the doors are open or headlamp switch is
placed in courtesy position.
DOME LAMP
(1) Pry either the forward or rearward edge of the
dome lamp to free it from retaining bracket. (2) Pry either the forward or rearward edge of the
lens away from the bezel and replace lamp. (3) For installation reverse above procedures.
FRONT HEADER READING LAMP
Pull lamp from headliner. Disconnect wiring and
replace lamp.
FLOOR CONSOLE LAMP
Pry along top edge of lamp and pivot lamp out of
floor console, the lens does not remove. Remove lamp
and twist out lamp socket. Replace lamp.
DOOR LAMPS
Pry along bottom edge of lamp and pivot lamp out
of door trim panel, the lens does not remove. Remove
lamp and twist out lamp socket. Replace lamp.
DOOR REFLECTORS
Pry reflector away from the door trim panel, and
replace.
TRUNK LAMP
Remove lens by prying lens out of trunk trim panel
and replace bulb.
Fig. 33 Transmission Range Cable
Fig. 34 Cable Adjustment
Ä INSTRUMENT PANEL AND GAUGES 8E - 57
Page 596 of 2438

COMPACT DISC PLAYER
WARNING: USE OF THE CONTROLS, ADJUST-
MENTS, OR SERVICE PROCEDURES NOT SPECI-
FIED HERE OR IN THE OWNER MANUAL MAY
RESULT IN HAZARDOUS RADIATION EXPOSURE.
REPAIR PROCEDURES SHOULD ONLY BE PER-
FORMED BY A TRAINED TECHNICIAN.
DIAGNOSIS TEST
Power to the compact disc player is supplied by the
radio through the CD interface cable. The compact
disc player will only work with the radio system
turned ON. When a compact disc is inserted with the
label side facing up, the disc is automatically loaded
and will begin to play. The CD player may eject the disc with a display of
E under the following conditions:
² The surface of the disc is dirty or wet
² The disc was inserted with the label side facing
down
² The disc is defective
² The CD player may skip or mute while playing a
disc under severe vibration conditions example pot
holes, railroad tracks, etc.
² If the CD player becomes too hot at temperatures
above 60ÉC (140 ÉF) the CD player will shut down
with a display of HOT until it cools down. Refer to
the Audio Diagnostic Charts.
COMPACT DISC PLAYER REPLACEMENT
With intergral compact disc player refer to Radio
Removal.
AJ BODY
(1) Remove center instrument panel bezel by pull-
ing toward the rear of the car. (2) Remove two screws attaching disc player to
console (Fig. 36). (3) Pull disc player out of console and disconnect
interface cable. (4) To install compact disc player, above the re-
moval procedures.
Fig. 36 Compact Disc Player
8F - 30 AUDIO SYSTEM Ä
Page 1064 of 2438

Wiring Diagram
Name Sheet Number
Relay Bank ............................. .106
Blower Slide Control ...........................51
Bulkhead Disconnect (50 Way) ................181, 182
Bulkhead Disconnect (50-Way) (2.5L Engine) .......183, 184
Bulkhead Disconnect (50-Way) (3.0L Engine) .......185, 186
Bulkhead Disconnect (50-Way) (3.3L & 3.8L Engine) ......................... .187, 188
Camshaft Position Sensor .......................28
Crankshaft Position Sensor .......................28
Cellular Phone System ........................ .126
Antenna ............................... .126
Center Phone ............................ .126
External Speaker .......................... .126
Microphone ............................. .126
Transmitter/Receiver Unit .................... .126
Visor Phone ............................. .126
Charging System (2.5L Engine) ...................5,6
Battery ...................................5
Generator .................................6
Power Distribution Center .......................6
Charging System (3.0L Engine) ...................7,8
Battery ...................................7
Generator .................................8
Power Distribution Center .......................8
Charging System (3.3L & 3.8L Engine) .............9,10
Battery ...................................9
Generator ................................10
Power Distribution Center ......................10
Cigar Lighter .......................... .111, 112
Circuit Breakers Concealed Headlamps .......................2,68
Power Door Locks ........................2,139
Power Seats ............................2,149
Power Windows .........................3,158
Compressor Motor ........................ .40, 42
Concealed Headlamp Controls .....................68
Circuit Breaker .............................68
Headlamp Door Motor ........................68
Headlamp Door Relays ........................68
Headlamp Relay ............................68
Relay Bank ...............................68
Courtesy Lamp System .................87, 88, 89, 90
Left Front Door Courtesy Lamp ..................87
Left Front Door Jamb Switch ....................87
Left Illuminated Visor Vanity Mirror ................89
Left Illuminated Visor Vanity Mirror Switch ...........89
Left Lamp and Switch ........................89
Left Rear Door Courtesy Lamp ...................87
Left Rear Door Jamb Switch ....................87
Left Rear Quarter Reading Lamp ..................90
Right Front Door Courtesy Lamp .................88
Right Front Door Jamb Switch ...................88
Right Illuminated Visor Vanity Mirror ...............89
Right Illuminated Visor Vanity Mirror Switch ..........89
Right Lamp and Switch .......................89
Right Rear Door Courtesy Lamp ..................88
Right Rear Door Jamb Switch ...................88Wiring Diagram
Name Sheet Number
Right Rear Quarter Reading Lamp .................90
Trunk Lamp ...............................90
Data Link Connectors ..........14, 23, 100, 103, 106, 110,
130, 134, 136
Deck Lid Release and Deck Lid Pull-Down System . . . .159, 160
Deck Lid Pull-Down Unit ..................... .160
Deck Lid Release Solenoid .................159, 160
Deck Lid Release Solenoid/Pull-Down Key Cylinder Switch ............................... .160
Mercury Switch .......................... .159
Underhood Light .......................... .159
Dimmer Switch-Optical Horn ....................1,66
Distributor .............................. .17, 19
Door Ajar System w/Electronic Cluster ...............92
Left Front Door Ajar Switch .....................92
Left Rear Door Ajar Switch .....................92
Right Front Door Ajar Switch ....................92
Right Rear Door Ajar Switch ....................92
Door Ajar System w/Mechanical Cluster and Visual Mess Ctr ...............................93
Left Front Door Ajar Switch .....................93
Left Rear Door Ajar Switch .....................93
Right Front Door Ajar Switch ....................93
Right Rear Door Ajar Switch ....................93
Door Ajar System w/Mechanical Cluster w/o Visual Mess Ctr ...............................94
Left Front Door Ajar Switch .....................94
Left Rear Door Ajar Switch .....................94
Right Front Door Ajar Switch ....................94
Right Rear Door Ajar Switch ....................94
Door Electrical Ground Systems ...................165
Door Jamb Courtesy Lamp Switches ..............87, 88
Door Lock System ....................... .139, 140
Circuit Breaker ........................... .139
Connector and Door Lock Switch Function .......139, 140
Door Lock Relay .......................... .140
Door Unlock Relay ......................... .140
Left Front Door Lock Motor ................... .139
Left Front Door Lock Switch ...................139
Left Rear Door Lock Motor ................... .139
Relay Bank ............................. .139
Right Front Door Lock Motor ...................140
Right Front Door Lock Switch ..................140
Right Rear Door Lock Motor ...................140
Exhaust Gas Recirculation Solenoid ............14, 21, 26
Electronically Tuned Stereo Radio ..............119, 120
Left Door Speaker ......................... .120
Left Rear Speaker ......................... .120
Right Door Speaker ........................ .120
Right Rear Speaker ........................ .120
Electronically Tuned Stereo Radio with RS Amplifier ....................... .121, 122, 123
Left Door Speaker ......................... .123
Left Front Speaker ......................... .123
Left Rear Speaker ......................... .123
Right Door Speaker ........................ .123
Right Front Speaker ........................ .123
Right Rear Speaker ........................ .123
8W - 314 WIRING DIAGRAMS AC-AY BODY Ä