fuel filter CHEVROLET EPICA 2004 1.G Owners Manual

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-6
Other Warning Devices...................................3-6
Horn.............................................................3-6
Tilt Wheel.....................................................3-7
Turn Signal/Multifunction Lever.........................3-7
Windshield Wiper Lever...................................3-9
Cruise Control..............................................3-10
Exterior Lamps.............................................3-13
Interior Lamps..............................................3-15
Accessory Power Outlets...............................3-17
Ashtrays and Cigarette Lighter........................3-18
Climate Controls............................................3-18
Climate Control System.................................3-18
Automatic Climate Control System...................3-22
Outlet Adjustment.........................................3-28
Passenger Compartment Air Filter...................3-28
Warning Lights, Gages, and Indicators............3-30
Instrument Panel Cluster................................3-31
Speedometer and Odometer...........................3-32
Trip Odometer..............................................3-32Tachometer.................................................3-32
Safety Belt Reminder Light.............................3-33
Safety Belt Reminder Tone............................3-33
Air Bag Readiness Light................................3-33
Charging System Light..................................3-34
Brake System Warning Light..........................3-35
Anti-Lock Brake System Warning Light.............3-36
Speed Sensitive Power Steering (SSPS)
Warning Light...........................................3-36
Traction Control System (TCS)
Warning Light...........................................3-37
Traction Control System Active Light...............3-38
Hold Mode Light...........................................3-38
Engine Coolant Temperature Gage..................3-39
Malfunction Indicator Lamp.............................3-39
Oil Pressure Light.........................................3-42
Cruise Control Light......................................3-43
Highbeam On Light.......................................3-43
Daytime Running Lamps
Indicator Light...........................................3-44
Fuel Gage...................................................3-44
Low Fuel Warning Light.................................3-45
Section 3 Instrument Panel
3-1

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-17
Automatic Transaxle Fluid..............................5-19
Engine Coolant.............................................5-19
Coolant Surge Tank Pressure Cap..................5-21
Engine Overheating.......................................5-22
Cooling System............................................5-24
Power Steering Fluid.....................................5-30
Windshield Washer Fluid................................5-31
Brakes........................................................5-32Battery........................................................5-35
Jump Starting...............................................5-36
Headlamp Aiming...........................................5-40
Bulb Replacement..........................................5-41
Halogen Bulbs..............................................5-41
Headlamps..................................................5-41
Front Turn Signal Lamps...............................5-43
Center High-Mounted Stoplamp (CHMSL).........5-44
Parking Lamps.............................................5-45
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-46
Windshield Wiper Blade Replacement..............5-47
Tires..............................................................5-48
Inflation - Tire Pressure.................................5-53
Tire Inspection and Rotation...........................5-54
When It Is Time for New Tires.......................5-55
Buying New Tires.........................................5-56
Uniform Tire Quality Grading..........................5-57
Wheel Alignment and Tire Balance..................5-58
Wheel Replacement......................................5-59
Tire Chains..................................................5-60
If a Tire Goes Flat........................................5-61
Changing a Flat Tire.....................................5-62
Spare Tire...................................................5-68
Section 5 Service and Appearance Care
5-1

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer to
Part D: Recommended Fluids and Lubricants on page 6-24for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.6 lbs 0.73 kg
Brake Fluid 0.5 quarts 0.5 L
Cooling System 8.5 quarts 8.0 L
Engine Oil with Filter 6.8 quarts 6.4 L
Fuel Tank 17.2 gallons 65.0 L
Transaxle, Automatic
Complete Overhaul 7.8 quarts 7.4 L
Wheel Nut Torque 81 lb ft 110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in
this manual.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.5L L6 (LBK) L Automatic 0.03 inch (0.8 mm)
5-85

Selecting the Right Schedule
First you will need to decide which of the two schedules
is right for your vehicle. Here is how to decide which
schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km). This
is particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling, such as frequent
driving in stop-and-go traffic.
•If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if you
operate your vehicle under any of these conditions is that
these conditions cause engine oil to break down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belts Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Fuel Filter Replacement. Spark Plug
Replacement. Cooling System Service. EVAP System
Service. PCV System Service. Brake Fluid Change
(or 24 months, whichever occurs first).
Every 50,000 Miles (83 000 km):Automatic Transaxle
Service (severe conditions only).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belts Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Fuel Filter Replacement. Spark Plug
Replacement. Cooling System Service. EVAP System
Service. PCV System Service. Brake Fluid Change
(or 24 months, whichever occurs first).
Every 50,000 Miles (83 000 km):Automatic Transaxle
Service (severe conditions only).These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle.
SeePart B: Owner Checks and Services on page 6-18
andPart C: Periodic Maintenance Inspections on
page 6-22.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-23.
6-6

21,000 Miles (35 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
24,000 Miles (40 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-54for proper rotation pattern and
additional information.(See footnote +)
27,000 Miles (45 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
30,000 Miles (50 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service.❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belts.
❑Drain, flush and refill cooling system. SeeEngine
Coolant on page 5-19for what to use. Inspect
hoses. Clean radiator, condenser, pressure cap and
neck. Pressure test the cooling system and
pressure cap.An Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid
valve filter.An Emission Control Service.
(See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake fluid (or every 24 months, whichever
occurs first).
33,000 Miles (55 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
6-8

51,000 Miles (85 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
54,000 Miles (90 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-54for proper rotation pattern and
additional information.(See footnote +.)
57,000 Miles (95 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
60,000 Miles (100 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belts.
❑Drain, flush and refill cooling system. SeeEngine
Coolant on page 5-19for what to use. Inspect
hoses. Clean radiator, condenser, pressure cap and
neck. Pressure test the cooling system and
pressure cap.An Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid
valve filter.An Emission Control Service.
(See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake fluid (or every 24 months, whichever
occurs first).63,000 Miles (105 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
66,000 Miles (110 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-54for proper rotation pattern and
additional information.(See footnote +.)
6-10

90,000 Miles (150 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belts.
❑Drain, flush and refill cooling system. SeeEngine
Coolant on page 5-19for what to use. Inspect
hoses. Clean radiator, condenser, pressure cap and
neck. Pressure test the cooling system and
pressure cap.An Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid
valve filter.An Emission Control Service.
(See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake fluid (or every 24 months, whichever
occurs first).
93,000 Miles (155 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
96,000 Miles (160 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-54for proper rotation pattern and
additional information.(See footnote +.)
99,000 Miles (165 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
100,000 Miles (166 000 km)
❑Change automatic transaxle fluid and filter if the
vehicle is mainly driven under one or more of
these conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the fluid and filter do not require changing.
6-12

30,000 Miles (50 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belts.
❑Drain, flush and refill cooling system. SeeEngine
Coolant on page 5-19for what to use. Inspect
hoses. Clean radiator, condenser, pressure cap and
neck. Pressure test the cooling system and
pressure cap.An Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid
valve filter.An Emission Control Service.
(See footnote †.)❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake fluid (or every 24 months, whichever
occurs first).
37,500 Miles (62 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
45,000 Miles (75 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may require
replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service. (See footnote †.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
❑Inspect drive belts.
6-14

50,000 Miles (83 000 km)
❑Change automatic transaxle fluid and filter if the
vehicle is mainly driven under one or more of
these conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the fluid and filter do not require changing.
52,500 Miles (87 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
60,000 Miles (100 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belts.
❑Drain, flush and refill cooling system. SeeEngine
Coolant on page 5-19for what to use. Inspect
hoses. Clean radiator, condenser, pressure cap and
neck. Pressure test the cooling system and
pressure cap.An Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid
valve filter.An Emission Control Service.
(See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake fluid (or every 24 months, whichever
occurs first).
6-15