fuel CHEVROLET EPICA 2005 1.G Service Manual

50,000 Miles (83 000 km)
❑Change automatic transaxle fluid if the vehicle is
mainly driven under one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the fluid does not require changing.
52,500 Miles (87 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
60,000 Miles (100 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may require
replacement more often.❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belts.
❑Drain, flush and refill cooling system. This service can
be complex; you should have your dealer perform this
service. SeeEngine Coolant on page 5-19for what to
use. Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test the cooling
system and pressure cap.
An Emission Control Service.
❑Inspect EVAP canister and vapor lines. Replace
solenoid valve filter.An Emission Control Service.
(See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake fluid (or every 24 months, whichever
occurs first).
6-16

67,500 Miles (112 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may require
replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service. (See footnote †.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
❑Inspect drive belts.
82,500 Miles (137 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may require
replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belts.
❑Drain, flush and refill cooling system. This service can
be complex; you should have your dealer perform this
service. SeeEngine Coolant on page 5-19for what to
use. Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test the cooling
system and pressure cap.
An Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid valve
filter.An Emission Control Service. (See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake fluid (or every 24 months, whichever
occurs first).
6-17

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specified to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for further
details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant mixture if necessary. SeeEngine Coolant on
page 5-19for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the windshield
washer tank and add the proper fluid if necessary.
SeeWindshield Washer Fluid on page 5-30for further
details.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are
inflated to the correct pressures. Do not forget to check
your spare tire. SeeTires on page 5-46for further
details.
6-19

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-27.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-23

Mexico, Central America and Caribbean
Islands/Countries (Except Puerto Rico
and U.S. Virgin Islands) — Customer
Assistance
General Motors de Mexico, S. de R.L. de C.V.
Customer Assistance Center
Paseo de la Reforma # 2740
Col. Lomas de Bezares
C.P. 11910, Mexico, D.F.
01-800-508-0000
Long Distance: 011-52-53 29 0 800
GM Mobility Reimbursement
Program
This program, available to qualified applicants, can
reimburse you up to $1,000 toward eligible aftermarket
driver’s or passenger’s adaptive equipment you may
require for your vehicle, such as hand controls and
wheelchair/scooter lifts.
The offer is available for a limited period of time from
the date of vehicle purchase/lease. For more details, or
to determine your vehicle’s eligibility, visit
gmmobility.com or call the GM Mobility Assistance
Center at 1-800-323-9935. Text telephone (TTY) users,
call 1-800-833-9935.GM of Canada also has a Mobility Program.
Call 1-800-GM-DRIVE (463-7483) for details.
TTY users call 1-800-263-3830.
Roadside Assistance Program
As the owner of a new Chevrolet vehicle, you are
automatically enrolled in the Chevrolet Roadside
Assistance program. This value-added service is
intended to provide you with peace of mind as you drive
in the city or travel the open road. Call Chevrolet’s
Roadside Assistance at 1-800-CHEV-USA,
(1-800-243-8872) 24 hours a day, 365 days a year to
speak with a Chevrolet Roadside Assistance
representative.
We will provide the following services during the
Bumper-to-Bumper warranty period, at no expense
to you:
•Fuel Delivery:Delivery of enough fuel
($5 maximum) for the customer to get to the
nearest service station.
•Lock-out Service (identication required):
Replacement keys or locksmith service will
be covered at no charge if you are unable to gain
entry into your vehicle. Delivery of the replacement
key will be covered within 10 miles (16 km).
7-5

Courtesy Transportation
Chevrolet has always exemplified quality and value in
its offering of motor vehicles. To enhance your
ownership experience, we and our participating dealers
are proud to offer Courtesy Transportation, a customer
support program for new vehicles.
The Courtesy Transportation program is offered to retail
purchase/lease customers in conjunction with the
Bumper-to-Bumper coverage provided by the New
Vehicle Limited Warranty. Several transportation options
are available when warranty repairs are required. This will
reduce your inconvenience during warranty repairs.
Scheduling Service Appointments
When your vehicle requires warranty service, you should
contact your dealer and request an appointment. By
scheduling a service appointment and advising
your service consultant of your transportation needs,
your dealer can help minimize your inconvenience.
If your vehicle cannot be scheduled into the service
department immediately, keep driving it until it can be
scheduled for service, unless, of course, the problem is
safety-related. If it is, please call your dealership, let
them know this, and ask for instructions.
If the dealer requests that you simply drop the vehicle
off for service, you are urged to do so as early in
the work day as possible to allow for same day repair.
Transportation Options
Warranty service can generally be completed while you
wait. However, if you are unable to wait, Chevrolet
helps minimize your inconvenience by providing several
transportation options. Depending on the circumstances,
your dealer can offer you one of the following:
Shuttle Service
Participating dealers can provide you with shuttle
service to get you to your destination with minimal
interruption of your daily schedule. This includes a
one way or round trip shuttle service to a destination
up to 10 miles (16 km) from the dealership.
Public Transportation or Fuel
Reimbursement
If your vehicle requires overnight warranty repairs,
reimbursement of up to a five-day maximum may be
available for the use of public transportation such as a
taxi or bus. In addition, should you arrange transportation
through a friend or relative, reimbursement for
reasonable fuel expenses of up to a five-day maximum
may be available. Claim amounts should reflect actual
costs and be supported by original receipts.
7-7

Courtesy Rental Vehicle
Your dealer may arrange to provide you with a courtesy
rental vehicle or reimburse you for a rental vehicle
that you obtain if your vehicle is kept for a warranty
repair. Reimbursement will be limited to a maximum of
$30.00 a day and must be supported by receipts.
This requires that you sign and complete a rental
agreement and meet state, local and rental vehicle
provider requirements. Requirements vary and
may include minimum age requirements, insurance
coverage, credit card, etc. You are responsible for fuel
usage charges and may also be responsible for
taxes, levies, usage fees, excessive mileage or rental
usage beyond the completion of the repair.
Generally it is not possible to provide a like-vehicle as a
courtesy rental.
Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but it is
not part of the New Vehicle Limited Warranty. A
separate booklet entitled “Warranty and Owner
Assistance Information” furnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
GM dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your GM dealer for specific information about
availability. All Courtesy Transportation arrangements will
be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during the
Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
7-8

Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called event
data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to
engine speed, brake application, throttle position, vehicle
speed, safety belt usage, airbag readiness, airbag
performance, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.To read this information, special equipment is needed
and access to the vehicle or the device that stores
the data is required. GM will not access information
about a crash event or share it with others other than:•with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
•in response to an official request of police or similar
government office,
•as part of GM’s defense of litigation through the
discovery process, or
•as required by law.
In addition, once GM collects or receives data, GM may:
•use the data for GM research needs,
•make it available for research where appropriate
confidentiality is to be maintained and need is
shown, or
•share summary data which is not tied to a specific
vehicle with non-GM organizations for research
purposes.
Others, such as law enforcement, may have access to
the special equipment that can read the information
if they have access to the vehicle or the device
that stores the data.
If your vehicle is equipped with OnStar
®, please
check the OnStar®subscription service agreement
or manual for information on its operations and
data collection.
7-9

A
Accessory Power Outlets.................................3-17
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-63
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment............................5-76
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning......................................3-19, 3-22
Airbag
Passenger Status Indicator...........................3-34
Readiness Light..........................................3-33
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-49
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-63
How Does an Airbag Restrain?......................1-56
Passenger Sensing System...........................1-58
Servicing Your Airbag-Equipped Vehicle..........1-62
What Makes an Airbag Inflate?......................1-55
What Will You See After an Airbag Inflates?.....1-56
When Should an Airbag Inflate?....................1-54
Where Are the Airbags?...............................1-52
Antenna, Backglass.........................................3-62
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-37
Appearance Care............................................5-68
Aluminum Wheels........................................5-72
Chemical Paint Spotting...............................5-74
Cleaning Exterior Lamps/Lenses....................5-71Appearance Care (cont.)
Fabric/Carpet..............................................5-68
Finish Care.................................................5-71
Finish Damage............................................5-73
Glass Surfaces............................................5-70
Instrument Panel.........................................5-70
Interior Plastic Components...........................5-70
Leather......................................................5-70
Sheet Metal Damage...................................5-73
Tires..........................................................5-73
Underbody Maintenance...............................5-73
Vehicle Care/Appearance Materials................5-74
Vinyl..........................................................5-70
Washing Your Vehicle...................................5-71
Weatherstrips..............................................5-71
Windshield and Wiper Blades........................5-72
Ashtrays........................................................3-18
Audio System(s).............................................3-47
Audio Steering Wheel Controls......................3-61
Backglass Antenna......................................3-62
Care of Your CD Player...............................3-62
Care of Your CDs........................................3-61
Radio with CD....................................3-48, 3-51
Trunk-Mounted CD Changer..........................3-58
Understanding Radio Reception.....................3-61
Automatic Climate Control System.....................3-22
Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-20
1

B
Backglass Antenna..........................................3-62
Battery..........................................................5-34
Exterior Lighting Battery Saver......................3-15
Before Leaving on a Long Trip.........................4-21
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-7
Parking......................................................2-24
System Inspection.......................................6-24
System Warning Light..................................3-36
Brakes..........................................................5-31
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-7
Break-In, New Vehicle.....................................2-17
Bulb Replacement...........................................5-39
Center High-Mounted Stoplamp (CHMSL)........5-42
Front Turn Signal Lamps..............................5-41
Halogen Bulbs............................................5-39
Headlamp Aiming........................................5-39
Headlamps.................................................5-40
Replacement Bulbs......................................5-44
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-44
Buying New Tires...........................................5-56
C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Capacities and Specifications............................5-83
Carbon Monoxide...................2-10, 2-27, 4-24, 4-35
Care of
Your CD Player...........................................3-62
Your CDs ...................................................3-61
CD Changer, Trunk-Mounted............................3-58
Center Console Storage Area...........................2-32
Center High-Mounted Stoplamp (CHMSL)...........5-42
Chains, Tire...................................................5-59
Charging System Light....................................3-35
Check
Engine Light...............................................3-41
Checking Things Under the Hood......................5-11
Chemical Paint Spotting...................................5-74
Child Restraints
Child Restraint Systems...............................1-34
Infants and Young Children...........................1-30
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-39
Older Children.............................................1-28
Securing a Child Restraint Designed for
the LATCH System...................................1-42
2