maintenance CHEVROLET EXPRESS 1998 1.G User Guide

Downloaded from www.Manualslib.com manuals search engine 5. Install a new filter element with the folds in the
down position.
Reverse Steps 1 through
4 to replace the air cleaner.
See “Normal Replacement Parts” for the proper filter
to use.
Refer to the Maintenance Schedule
to determine when to
replace the air filter and crankcase ventilation filter.
See “Scheduled Maintenance Services” in the Index.
I /!1 CAUTION:
Operating the engine with the air cleaner off can
cause
you or others to be burned. The air cleaner
not only cleans the air, it stops flame
if the engine
backfires.
If it isn’t there, and the engine
backfires, you could be burned. Don’t drive with
it
off, and be careful working on the engine with
the air cleaner
off.
I NOTICE: I
If the air cleaner is off, a backfire can cause a
damaging engine fire. And, dirt can easily get
into your engine, which will damage it. Always
have the air cleaner in place when you’re driving.
Automatic Transmission Fluid
If your vehicle has a diesel engine, see “Automatic
Transmission Fluid” in the Diesel Supplement.
When to Check and Change
A good time to check your automatic transmission fluid
level is when the engine oil
is changed.
Change both the fluid and filter every
50,000 miles
(83 000 km) if the vehicle’s GVWR is over 8,600 or
if the vehicle
is mainly driven under one or more of
these conditions:
In heavy city traffic where the outside temperature
regularly reaches
90” F (32” C) or higher.
In hilly or mountainous terrain.
0 When doing frequent trailer towing.
6-17

Downloaded from www.Manualslib.com manuals search engine Uses such as found in taxi, police or delivery service.
If your vehicle’s GVWR is not over
8,600 and you
do not use your vehicle under any of these conditions,
change the fluid and filter every 100,000 miles
(166 000 km).
See “Scheduled Maintenance Services”
in the Index.
How to Check
Because this operation can be a little difficult, you
may choose to have this done at your GM dealership
Service Department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading
on the dipstick.
NOTICE:
Too much or too little fluid can damage your
transmission.
Too much can mean that some of
the fluid could come out and fall on hot engine
parts
or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
Wait at least 30 minutes before checking the
transmission fluid level
if you have been driving:
0 When outside temperatures are above 90°F (32°C).
0 At high speed for quite a while.
In heavy traffic -- especially in hot weather.
0 While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is
180°F to 200°F
(82°C to 93 “C). See “Checking Transmission Fluid
Hot” in the Index.
Checking Transmission Fluid Hot
Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above
50°F
(10°C). If it’s colder than 50°F (lO”C), drive the
vehicle in
in DRIVE (D) until the engine temperature
gage moves and then remains steady for 10 minutes.
Then follow the hot check procedures.

Downloaded from www.Manualslib.com manuals search engine 3. Check both sides of the dipstick, and read the lower
level. The fluid level must be in the COLD area for a
cold check or in the
HOT area or cross-hatched area
for a hot check.
4. If the fluid level is in the acceptable range, push the
dipstick back in all the
way; then flip the handle
down to lock the dipstick
in place.
How to Add Fluid
Refer to the Maintenance Schedule to determine’what
kind of transmission fluid
to use. See “Recommended
Fluids and Lubricants” in the Index.
Add fluid only after checking the transmission fluid
while it is hot. (A cold check is used only as a
reference.) If the fluid level is low, add only enough of
the proper fluid
to bring the level up to the HOT area
for a
hot check. It doesn’t take much fluid, generally
less than
one It (0.5 L). Don’t overfill.
NOTICE:
We recommend you use only fluid labeled
DEXRON@-111, because fluid with that label
is
made especially for your automatic transmission.
Damage caused
by fluid other than DEXRON-111
is not covered by your new vehicle warranty.
After adding fluid, recheck the fluid level as
described under “How to Check.”
0 When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle
down
to lock the dipstick in place.

Downloaded from www.Manualslib.com manuals search engine Rear Axle What to Use
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often
to check the lubricant and when to change it. See
“Scheduled Maintenance Services” in the Index.
How to Check Lubricant
If the level is below the
bottom
of the filler plug
hole, you’ll need to add
some lubricant. Add enough
lubricant to raise the level
to the bottom of the filler
plug hole. Refer
to the Maintenance Schedule to determine what
kind of lubricant to use. See “Recommended Fluids and
Lubricants” in the Index.
Engine Coolant
The cooling s stem in your vehicle is filled with
DEX-COOL engine coolant. This coolant is designed
to remain in your vehicle for
5 years or 150,000 miles
(240
000 kmg whichever occurs first, if you add only
DEX-COOL extended life coolant.
8
The following explains your cooling system and how to
add coolant when it is low. If you have a problem with
engine overheating, see “Engine Overheating” in the
Index.
A 50/50 mixture of water and DEX-COOL@
coolant will:
0 Give freezing protection down to -34°F (-37°C).
Give boiling protection up to 265 “F (1 29” C).
Protect against rust and corrosion.
0 Help keep the proper engine temperature.
0 Let the warning lights and gages work as
they should.

Downloaded from www.Manualslib.com manuals search engine There are only two reasons why the brake fluid level in the
reservoir might go down. The first
is that the brake fluid
goes down
to an acceptable level during normal brake
lining wear. When new linings are put in, the fluid level
goes back up. The other reason is that fluid is leaking out
of the brake system. If it is, you should have your brake
system fixed, since a leak means that sooner or later your
brakes won’t work well, or won’t work at
all.
So, it isn’t a good idea to “top off” your brake fluid.
Adding brake fluid won’t correct a leak. If
you add fluid
when your linings are worn, then you’ll have too much
fluid when you get new brake linings.
You should add
(or remove) brake fluid, as necessary, only when work is
done on the brake hydraulic system.
If you have too much brake fluid, it can spill on
the engine. The fluid will burn
if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
fluid only when work is done on the brake
hydraulic system.
Refer to the Maintenance Schedule to determine when
to check your brake fluid. See “Periodic Maintenance
Inspections”
in the Index.
Checking Brake Fluid
You can check the brake fluid without taking off the cap.
Just look at the brake fluid reservoir. The fluid level
should be above
MIN. If it isn’t, have your brake system
checked to
see if there is a leak.
6-28

Downloaded from www.Manualslib.com manuals search engine Brake Wear
Your vehicle has front disc brakes and rear drum brakes.
Disc brake pads have built-in wear indicators that
make
a high-pitched warning sound when the brake
pads are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you
are pushing on the brake
pedal firmly).
r
I
The brake wear warning sound means that soon
your brakes won’t work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
I NOTICE:
Continuing to drive with worn-out brake pads
could result in costly brake repair.
Some driving conditions or climates may cause a
brake squeal when the brakes are first applied or
lightly applied. This does not mean something is
wrong with your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires
are rotated, inspect
brake pads for wear and evenly torque wheel nuts in
the proper sequence
to GM specifications.
Your rear drum brakes don’t have wear indicators, but
if you ever hear a rear brake rubbing noise, have the
rear brake linings inspected immediately. Also, the rear
brake drums should be removed and inspected each time
the tires are removed for rotation or changing. When
you have the front brake pads replaced, have the rear
brakes inspected, too.
Brake linings should always be replaced as complete
axle sets.
See “Brake System Inspection’’ in Section
7 of this
manual under Part
C “Periodic Maintenance Inspections.’’
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there
is a rapid increase in pedal
travel.
This could be a sign of brake trouble.

Downloaded from www.Manualslib.com manuals search engine Windshield Wiper
I Blade Replacement
7. Turn the bulb to the left to remove it. Install the
new bulb.
8. Reverse the above steps to reinstall the lamp.
See “Normal Maintenance Replacement
Parts” in the
Index for the proper type of replacement blade.
Replacement blades come in different types and
are
removed in different ways. To remove the type with a
release clip:
1.
To remove the old wiper blades, lift the wiper arm
until it locks into a vertical position.
6-40

Downloaded from www.Manualslib.com manuals search engine How to Check
Use a good quality pocket-type gage to check tire
pressure. You can’t tell if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they’re underinflated.
Be sure to put the valve caps back on the valve
stems. They help prevent leaks by keeping out dirt
and moisture.
Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
(10 000 to 13 000 km). Any time you notice unusual
wear, rotate your tires as soon as possible and check
wheel alignment. Also check for damaged tires or
wheels. See “When It’s Time for New Tires” and
“Wheel Replacement” later
in this section for more
information.
If your vehicle has dual rear wheels,
also see “Dual Tire Operation” later in this section. The
purpose of regular rotation
is to achieve more
uniform wear for all tires on the vehicle. The first
rotation is the most important. See “Scheduled
Maintenance Services”
in the Index for scheduled
rotation intervals.
If your vehicle has single rear wheels, always use one of
the correct rotation patterns shown here when rotating
your tires.
6-43
~.

Downloaded from www.Manualslib.com manuals search engine Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, accelerated corrosion (rust) can occur on
the underbody
parts such as fuel lines, frame, floor
pan and exhaust system even though they have
corrosion protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed in closed areas
of the frame should be loosened before being flushed.
Your dealer or an underbody car washing system can do
this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create
a chemical fallout. Airborne pollutants can fall upon
and attack painted surfaces on your vehicle. This
damage can take two forms: blotchy, ringlet-shaped
discolorations, and small irregular dark spots etched
into the paint surface.
Although no defect
in the paint job causes this, GM
will repair, at no charge to the owner, the surfaces of
new vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs first.
This applies only to materials manufactured and sold by
General Motors. Bodies, body conversions
or equipment
not made or sold by General Motors are not covered.

Downloaded from www.Manualslib.com manuals search engine Fuel Tank Capacity (Approximate)
TYPE QUANTITY
Standard Tank 31 Gallons (117.33 L)
Standard Tank 33 Gallons (124.90 L)
Optional Tank* 55 Gallons (208.18 L)
** 159”, 177” Wheelbase Vehicles Only.
MODEL TYPE
Passenger and Cargo
Cab and Chassis
Cab and Chassis
Normal Maintenance Replacement Parts
Engine “VORTEC”4300 “VORTEC”5000
VIN W M
Oil Filter PF52 PF1218
Air Cleaner Filter
* A917C A9 17C
PCV Valve CV789C cv774c
Spark
Plugs 4 1-932 4 1-932
Fuel Filter GF48
1 GF48 1
Radiator Cap RC36 RC36
“VORTEC”5700
R
PF1218
A917C
cv774c 4 1-932
GF48
1
RC36
“VORTEC”7400
J
PF1218 A917C
cv774c 4 1-932
GF48
1
RC36
* Replace with AC Air Filter, Part No. A917C and for severe dusty conditions, use AC Air Filter, Part No. 1236C.