CHEVROLET EXPRESS 2023 Owners Manual

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
16547501) - 2023 - CRC - 6/10/22
160 Driving and Operating
{Warning
You and others could be seriously injured
or killed if the trailer is too heavy or the
trailer brakes are inadequate for the load.
The vehicle may be damaged, and the
repairs would not be covered by the
vehicle warranty.
Only tow a trailer if all the steps in this
section have been followed. Ask your
dealer for advice and information about
towing a trailer.
Gross Combined Weight Rating (GCWR)
GCWR is the total allowable weight of the
completely loaded vehicle and trailer
including any fuel, passengers, cargo,
equipment, and accessories. Do not exceed
the GCWR for your vehicle. The GCWR for
the vehicle is on the Tow Rating Chart
following.
To check that the weight of the vehicle and
trailer are within the GCWR for the vehicle,
follow these steps:1. Start with the curb weight from the Tow Rating Chart.
2. Add the weight of the trailer loaded with cargo and ready for the trip. 3. Add the weight of all passengers.
4. Add the weight of all cargo in the
vehicle.
5. Add the weight of hitch hardware such as a draw bar, ball, load equalizer bars,
or sway bars.
6. Add the weight of any accessories or aftermarket equipment added to the
vehicle.
The resulting weight cannot exceed the
GCWR value shown on the Tow Rating
Chart.
The gross combined weight can also be
confirmed by weighing the truck and trailer
on a public scale. The truck and trailer
should be loaded for the trip with
passengers and cargo.
Gross Vehicle Weight Rating (GVWR)
For information about the vehicle's
maximum load capacity, see Vehicle Load
Limits 0126. When calculating the GVWR
with a trailer attached, the trailer tongue
weight must be included as part of the
weight the vehicle is carrying.
Maximum Trailer Weight
The maximum trailer weight rating is
calculated assuming only the driver is in the
tow vehicle and it has all the required
trailering equipment. The weight of
additional optional equipment, passengers,
and cargo in the tow vehicle must be
subtracted from the maximum trailer
weight.

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Driving and Operating 161
Use the Tow Rating Chart to determine how much the trailer can weigh, based on the vehicle model and options.
Tow Rating Chart
VehicleAxle Ratio Maximum Trailer Weight GCWR (a)
G2500 Cargo Van 2WD Short Wheelbase
I4.3L V6 3.42
3 357 kg (7,400 lb) 6 804 kg (15,000 lb)
I6.6L V8 3.42
4 536 kg (10,000 lb) 7 258 kg (16,000 lb)
G2500 Cargo Van 2WD Long Wheelbase I4.3L V6 3.42
3 220 kg (7,100 lb) 6 804 kg (15,000 lb)
I6.6L V8 3.42
4 536 kg (10,000 lb) 7 258 kg (16,000 lb)
G2500 Passenger Van 2WD Short Wheelbase I4.3L V6 3.42
3 039 kg (6,700 lb) 6 804 kg (15,000 lb)
I6.6L V8 3.42
4 355 kg (9,600 lb) 7 258 kg (16,000 lb)

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162 Driving and Operating
Tow Rating Chart (cont'd)
VehicleAxle Ratio Maximum Trailer Weight GCWR (a)
G3500 Cargo Van 2WD Short Wheelbase
I4.3L V6 3.42
3 357 kg (7,400 lb) 6 804 kg (15,000 lb)
I6.6L V8 3.42
4 536 kg (10,000 lb) 7 258 kg (16,000 lb)
G3500 Cargo Van 2WD Long Wheelbase I4.3L V6 3.42
3 265 kg (7,200 lb) 6 804 kg (15,000 lb)
I6.6L V8 3.42
4 536 kg (10,000 lb) 7 258 kg (16,000 lb)
G3500 Passenger Van 2WD Short Wheelbase
I4.3L V6 3.42
3 039 kg (6,700 lb) 6 804 kg (15,000 lb)
I6.6L V8 3.42
4 355 kg (9,600 lb) 7 258 kg (16,000 lb)

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Driving and Operating 163
Tow Rating Chart (cont'd)
VehicleAxle Ratio Maximum Trailer Weight GCWR (a)
G3500 Passenger Van 2WD Long Wheelbase
I4.3L V6 3.42
2 858 kg (6,300 lb) 6 804 kg (15,000 lb)
I6.6L V8 3.42
4 173 kg (9,200 lb) 7 258 kg (16,000 lb)
3500 Series Cutaway –353 cm (139 in) Wheelbase
I4.3L V6 3.42
(b)6 804 kg (15,000 lb)
I6.6L V8 3.42/3.73
(b)7 258 kg (16,000 lb)
3500 Series Cutaway –404 cm (159 in) Wheelbase
I6.6L V8 3.42/3.73
(b)7 258 kg (16,000 lb)
I6.6L V8
I(5 579 kg (12,300 lb) GVWR) 4.10
(b)9 072 kg (20,000 lb)

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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164 Driving and Operating
Tow Rating Chart (cont'd)
VehicleAxle Ratio Maximum Trailer Weight GCWR (a)
I6.6L V8
I(6 441 kg (14,200 lb) GVWR) 4.10
(b)9 072 kg (20,000 lb)
3500 Series Cutaway –450 cm (177 in) Wheelbase
I6.6L V8 3.73
(b)7 258 kg (16,000 lb)
I6.6L V8
I(5 579 kg (12,300 lb) GVWR) 4.10
(b)9 072 kg (20,000 lb)
I6.6L V8
I(6 441 kg (14,200 lb) GVWR) 4.10
(b)9 072 kg (20,000 lb)
(a) The Gross Combined Weight Rating (GCWR) is the total allowable weight of the completely loaded vehicle and trailer including any
passengers, cargo, equipment, and conversion. The GCWR for the vehicle should not be exceeded.
(b) Maximum Trailer Weight cannot be provided because total vehicle weight is unknown.

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Driving and Operating 165
The bumper on this vehicle is not designed
to tow a trailer.
Maximum Trailer Tongue Weight Rating
The Maximum Trailer Tongue Weight Rating
is the allowable trailer tongue weight that
the vehicle can support using a conventional
trailer hitch. It may be necessary to reduce
the overall trailer weight to stay within the
maximum trailer tongue weight rating while
still maintaining the correct trailer load
balance.
Do not exceed a maximum trailer tongue
weight of 454 kg (1,000 lb).

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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166 Driving and Operating
Vehicle SeriesHitch TypeMaximum Tongue Weight
2500/3500 Weight - Carrying181 kg (400 lb)
2500/3500 Weight -
Distributing 454 kg (1,000 lb)
The trailer tongue weight contributes to the
Gross Vehicle Weight (GVW). GVW includes
the curb weight of your vehicle, any
passengers, cargo, equipment, and the trailer
tongue weight. Vehicle options, passengers,
cargo, and equipment reduce the maximum
allowable tongue weight the vehicle can
carry, which also reduces the maximum
allowable trailer weight.
Trailer Load Balance
The correct trailer load balance must be
maintained to ensure trailer stability.
Incorrect load balance is a leading cause of
trailer sway.
The trailer tongue weight (1) should be 10–
15% of the loaded trailer weight (2). Some
specific trailer types, such as boat trailers,
fall outside of this range. Always refer to
the trailer owner’s manual for the
recommended trailer tongue weight for each
trailer. Never exceed the maximum loads for
your vehicle, hitch, and trailer. After loading the trailer, separately weigh
the trailer and then the trailer tongue and
calculate the trailer load balance percentage
to see if the weights and distribution are
appropriate for your vehicle. If the trailer
weight is too high, it may be possible to
transfer some of the cargo into your vehicle.
If the trailer tongue weight is too high or
too low, it may be possible to rearrange
some of the cargo inside of the trailer.
Do not exceed the maximum allowable
tongue weight for your vehicle. Use the
shortest hitch extension available to position
the hitch ball closer to your vehicle. This will
help reduce the effect of the trailer tongue
weight on the trailer hitch and the rear axle.
If a cargo carrier is used in the trailer hitch
receiver, choose a carrier that positions the
load as close to the vehicle as possible.
Make sure the total weight, including the

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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Driving and Operating 167
carrier, is no more than half of the
maximum allowable tongue weight for the
vehicle or 227 kg (500 lb), whichever is less.
Rear Gross Axle Weight Rating
(GAWR-RR)
The GAWR-RR is the total weight that can be
supported by the rear axle of the vehicle. Do
not exceed the GAWR-RR for the vehicle,
with the tow vehicle and trailer fully loaded
for the trip including the weight of the
trailer tongue. If using a weight-distributing
hitch, do not exceed the GAWR-RR before
applying the weight distribution spring bars.
Ask your dealer for trailering information or
assistance.
Towing Equipment
Hitches
Always use the correct hitch equipment for
your vehicle. Crosswinds, large trucks going
by, and rough roads can affect the trailer
and the hitch. Proper hitch equipment for
your vehicle helps maintain control of the
vehicle-trailer combination. Many trailers can
be towed using a weight-carrying hitch
which has a coupler latched to the hitch
ball, or a tow eye latched to a pintle hook.
Other trailers may require a
weight-distributing hitch that uses spring
bars to distribute the trailer tongue weight
between your vehicle and trailer axles. See
“Maximum Trailer Tongue Weight Rating”
underTrailer Towing 0159 for weight limits
with various hitch types.
Never attach rental hitches or other
bumper-type hitches. Only use
frame-mounted hitches that do not attach to
the bumper.
Consider using sway controls with any
trailer. Ask a trailering professional about
sway controls or refer to the trailer
manufacturer's recommendations and
instructions.
Weight-Distributing Hitches and Weight
Carrying Hitches
A weight distributing hitch may be useful
with some trailers.
1. Front of Vehicle
2. Body to Ground Distance
When using a weight-distributing hitch,
measure the front fender height distance (2)
before connecting the trailer. Adjust the
spring bars until the front fender height
distance (2) is the same height before the
trailer was connected. Do not reduce the
front fender height below the initial
distance (2).

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168 Driving and Operating
Tires
.Do not tow a trailer while using a
compact spare tire on the vehicle.
.Tires must be properly inflated to support
loads while towing a trailer. SeeTires
0 203 for instructions on proper tire
inflation.
Safety Chains
Always attach chains between the vehicle
and the trailer, and attach the chains to the
holes on the trailer hitch platform.
Instructions about safety chains may be
provided by the hitch manufacturer or by
the trailer manufacturer.
Cross the safety chains under the tongue of
the trailer to help prevent the tongue from
contacting the road if it becomes separated
from the hitch. Always leave just enough
slack so the combination can turn. Never
allow safety chains to drag on the ground.
Trailer Brakes
Loaded trailers over 675 kg (1,500 lb) must
be equipped with brake systems and with
brakes for each axle. Trailer braking
equipment conforming to Canadian Standards Association (CSA) requirement
CAN3-D313, or its equivalent, is
recommended.
State or local regulations may require the
trailer to have its own braking system if the
loaded weight of the trailer exceeds certain
minimums. These requirements vary from
state to state. Read and follow the
instructions for the trailer brakes so they are
installed, adjusted, and maintained properly.
Never attempt to tap into your vehicle's
hydraulic brake system. If you do, both the
vehicle anti-lock brakes and the trailer
brakes may not function, which could result
in a crash.
Trailer Wiring Harness
Basic Trailer Wiring
If the vehicle is not equipped with a trailer
connector on the rear bumper, a seven-wire
trailering harness is tied to the vehicle’s
frame. The harness requires the installation
of a trailer connector, which is available
through your dealer.
Use only a round, seven-wire connector with
flat blade terminals meeting SAE J2863
specifications for proper electrical
connectivity.The seven-wire harness connector contains
the following trailer circuits:
.Yellow: Stop/Turn Signal Left*
.Dark Green: Stop/Turn Signal Right*
.Brown: Tail/Parking Lamps**
.Light Green: Reverse Lamps**
.Red/Black: Battery Feed
.White: Ground
.Dark Blue: Electric Trailer Brake
* If the vehicle is a cutaway with trailer
provisions, each stop/turn signal has a
15 amp fuse. However, the cutaway lighting
connector will have a 10 amp fuse for each
signal.
**If the vehicle is a cutaway with trailer
provisions, there is a 15 amp fuse for the
trailer park lamps and a 15 amp fuse for the
cutaway rear lighting connector park lamps.
Also, a 10 amp fuse will be shared for trailer
back-up lamps and cutaway rear lighting
connector back-up lamps.
Heavy-Duty Trailer Wiring Harness Package
lf equipped, the trailer wiring harness, with
a seven-pin connector is mounted on the
trailer hitch.

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Driving and Operating 169
1. Ground
2. Left Turn/Brake
3. Reverse Lamps
4. Taillamps
5. Battery Feed
6. Right Turn/Brake
7. Electric Brakes
Electric Brake Control Wiring Provisions
If the vehicle is not equipped with an
integrated trailer brake controller, and the
trailer has electric brakes, a trailer brake
controller needs to be installed on the
vehicle. The brake controller should be
installed by your dealer or a qualified
service center.If equipped, wiring provisions for an
aftermarket electric trailer brake controller
are included with the vehicle as part of the
trailer wiring package. The harness contains
the following circuits:
.Dark Blue: Electric Trailer Brakes
.Red/White: Battery Feed
.Lt Blue/White: Brake Apply Signal
.Black: Ground
There are four blunt cut wires under the
floor carpeting in front of the brake pedal.
It will be necessary to have a technician
connect the 12-volt power to the engine
compartment fuse block.
Refer to the aftermarket electric trailer brake
controller owner's manual to determine wire
color coding of the electric trailer brake
controller. The wire colors on the brake
controller may be different from the vehicle.
Trailer Lamps
Always check all trailer lamps are working at
the beginning of each trip, and periodically
on longer trips.
Turn Signals When Towing a Trailer
When properly connected, the trailer turn
signals will illuminate to indicate the vehicle
is turning, changing lanes, or stopping.
When towing a trailer, the arrows on the
instrument cluster will illuminate even if the
trailer is not properly connected or the bulbs
are burned out.
Tow/Haul Mode
Tow/Haul assists when pulling a heavy
trailer or a large or heavy load. For
instructions on how to enter Tow/Haul
mode, see Tow/Haul Mode 0140.
Tow/Haul Mode is designed to be most
effective when the vehicle and trailer
combined weight is at least 75% of the
vehicle's Gross Combined Weight Rating
(GCWR). See “Trailer Weight” underTrailer
Towing 0159.
Tow/Haul Mode is most useful when towing
a heavy trailer or carrying a large or
heavy load:
.Through rolling terrain
.In stop-and-go traffic
.In busy parking lots