CHEVROLET EXPRESS CARGO VAN 2016 1.G CNG Manual

Chevrolet/GMC Express/Savana CNG Compressed Natural Gas Supplement
(GMNA-Localizing-U.S/Canada-9159237) - 2016 - crc - 6/18/15
10 Driving and Operating
use with CNG are included with the
vehicle. See an authorized GM
dealer for additional O-rings.
{Warning
Attempting to fill a CNG fuel
system that has a missing or
damaged O‐ring is dangerous.
Natural gas can leak. If the
natural gas is ignited, you or
others could be injured. Replace
the O‐ring before filling the tank.
To replace the fill valve O-ring: 1. Carefully remove the O-ring from the groove in the fill valve.
A small flat-blade or pointed
tool can be used.
2. Make sure the groove is clean and free of dirt and debris.
3. Install the new O-ring in the groove in the fill valve. Make
sure the O-ring is properly
seated in the groove.
Refueling will stop automatically
when the tank is full. To disconnect
the vehicle from the refueling station, remove the nozzle from the
fill valve. A hissing sound may be
heard as a small amount of natural
gas escapes. This is normal.
If dirt or other debris is adhering to
the inside of the fuel fill valve, gas
may leak out after refueling. If more
fuel is needed, repeat the refueling
procedure.
Put the fill valve dust cap on
securely and close the fuel
filler door.
Pressure Relief Devices
The CNG tank has pressure relief
devices that are designed to release
pressure if the CNG tank is
overheated or over pressurized.
{Warning
If the pressure relief devices
release CNG while the vehicle is
being operated, the CNG tanks
will be emptied and it will run out
of fuel. If a release of CNG is
detected, move the vehicle to a
(Continued)
Warning (Continued)
safe stopping location. A loud
rushing noise may be heard when
the CNG is released.
If a pressure relief device
releases CNG while the vehicle is
not running, it is possible that not
all tanks will be emptied. Do not
start the vehicle.
Have the vehicle towed to an
authorized GM dealer for service.
In Case of a CNG Leak
If a CNG fuel leak is suspected, see
Fuel System Leak010.
Fuel System Leak
{Warning
Fuel vapors and fuel fires burn
violently and can cause injury or
death.
(Continued)

Chevrolet/GMC Express/Savana CNG Compressed Natural Gas Supplement
(GMNA-Localizing-U.S/Canada-9159237) - 2016 - crc - 6/18/15
Driving and Operating 11
Warning (Continued)
.Keep all smoking materials
and sources of ignition away
from the fuel system
components.
. CNG is non-toxic but the
vapors are lighter than air
and can cause oxygen
depletion if they are
enclosed in a confined
space. Make sure there is
adequate ventilation and
use extreme caution if a
leak is suspected.
{Warning
If you smell a persistent natural
gas odor or hear a continual
hissing sound, there could be a
natural gas leak. If the natural gas
is ignited, you or others could be
injured. Do not start the engine or
drive the vehicle. Have the
vehicle towed to an authorized
GM dealer for service. A slight natural gas odor may be
detected for a few moments after
refueling. This is normal. You should
not be able to smell natural gas at
any other time. If you do, or if you
hear a hissing sound, the fuel
system may have a leak.
If natural gas is smelled or a hissing
sound is heard:
1. Park the vehicle in an outdoor open area and apply the
parking brake. Keep heat,
sparks, and flame away. Open
all the vehicle doors for
ventilation.
2. Turn the ignition to LOCK/OFF.

Chevrolet/GMC Express/Savana CNG Compressed Natural Gas Supplement
(GMNA-Localizing-U.S/Canada-9159237) - 2016 - crc - 6/18/15
12 Driving and Operating
3. The manual shutoff valve is onthe inner side of the driver side
frame rail halfway between the
front and rear tires. A label is on the outside of the
vehicle above the manual
shutoff valve. Do not remove
this label.Turn the lever one-quarter turn
clockwise to turn off.
Do not drive the vehicle. The vehicle
should be towed to an authorized
GM dealer.

Chevrolet/GMC Express/Savana CNG Compressed Natural Gas Supplement
(GMNA-Localizing-U.S/Canada-9159237) - 2016 - crc - 6/18/15
Driving and Operating 13
Trailer Towing
{Warning
The trailer hitch protects the CNG
tank in a crash and from road
hazards. Damage may result in a
rupture or explosion of the CNG
tank. You or others could be
injured or even killed. If the trailer
hitch must be removed for any
reason, e.g., tank inspection or
vehicle repair, always reinstall the
trailer hitch before operating the
vehicle.
The compressed natural gas system
adds approximately 363 kg (800 lb)
of weight to the vehicle. This must
be included when determining the
maximum load and trailer towing
capacity for the vehicle as described
in the owner manual.

Chevrolet/GMC Express/Savana CNG Compressed Natural Gas Supplement
(GMNA-Localizing-U.S/Canada-9159237) - 2016 - crc - 6/18/15
14 Vehicle Care
Vehicle Care
General Information
Accessories andModifications . . . . . . . . . . . . . . . . . 14
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . . . 15
Fuel System Components . . . . . 15
Wheels and Tires
Tire Changing . . . . . . . . . . . . . . . . . 17
Jump Starting
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . . 17
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . . . 18
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . . 18
General Information
Accessories and
Modifications
Do not add accessories to the CNG
or gasoline circuits. Do not cut or
splice any wire harness to add
accessories.
Adding accessories or making
modifications to the vehicle,
including to the CNG tank shields,
could cause a malfunction or
damage and would not be covered
by the vehicle warranty. The CNG
fuel tanks under the vehicle are
protected by tank shields. If the
vehicle has a CNG fuel tank in the
cargo area, it is covered with a
shield.
{Warning
To help avoid damage to the CNG
tanks and to reduce the risk of
explosion, tank shields must be
present. Do not attach
accessories, such as racks or
(Continued)
Warning (Continued)
bins, to the shield. Do not drill,
modify, or use shields as a work
surface. Do not use fire near
shields or tanks.
If a CNG tank needs service or
repair, have only a qualified
technician perform the work. See
“Accessories and Modifications” in
the owner manual.

Chevrolet/GMC Express/Savana CNG Compressed Natural Gas Supplement
(GMNA-Localizing-U.S/Canada-9159237) - 2016 - crc - 6/18/15
Vehicle Care 15
Vehicle Checks
Doing Your Own
Service Work
{Warning
Never try to do your own service
work on the Compressed Natural
Gas (CNG) fuel system. The CNG
fuel system operates under high
pressure. You can be injured and
the vehicle can be damaged if
you try to do your own service
work. Service and repair of this
system should only be performed
by a qualified dealer.
Fuel System Components
{Warning
Tampering with, or improperly
maintaining the high-pressure fuel
system can cause a dangerous
condition in which serious injury(Continued)
Warning (Continued)
or death may result. Never
attempt to modify the fuel system,
and always have the fuel system
repaired and maintained by a
qualified dealer.
CNG fuel system components
include fuel tanks located in the
cargo area and under the vehicle,
an integrated fuel pressure
regulator, in-tank fuel shutoff valves,
high pressure fuel lines,
electronically controlled multipoint
fuel injectors, and other equipment.
Fuel system components comply
with appropriate safety standards.
These components have been
designed and approved for use in a
CNG vehicle. Never modify or
replace any original CNG
components or parts with those
specified for a gasoline-powered
vehicle. Improper parts or
components can damage the
vehicle fuel system and affect the
vehicle safety and performance. Do not modify, tamper with,
or perforate the cargo area tank
shield. Damage to the fuel system
can result.
There is an identifying blue
diamond-shaped CNG label on the
rear of the vehicle. Do not remove
this label. This label is necessary for
compliance with NFPA-52 or CSA
B109 regulations. Driving without
this label may violate the laws or
regulations in some jurisdictions.
Replacement labels can be ordered
from your dealer.

Chevrolet/GMC Express/Savana CNG Compressed Natural Gas Supplement
(GMNA-Localizing-U.S/Canada-9159237) - 2016 - crc - 6/18/15
16 Vehicle Care
The in-tank fuel shutoff valve is
controlled by the ignition switch and
a solenoid on the high pressure
regulator under the vehicle. When
the ignition is in LOCK/OFF or ACC/
ACCESSORY, the solenoid is off
and the valve is closed, shutting off
fuel flow to the engine. When the
ignition is turned to ON/RUN, the
solenoid is on (for three seconds)
and the fuel shutoff valve is open.Manual Shutoff Valve
Locate the manual shutoff valve so
that it can be found quickly if it is
needed.

Chevrolet/GMC Express/Savana CNG Compressed Natural Gas Supplement
(GMNA-Localizing-U.S/Canada-9159237) - 2016 - crc - 6/18/15
Vehicle Care 17
The manual shutoff valve is on the
inner side of the driver side frame
rail halfway between the front and
rear tires.
A label is on the outside of the
vehicle above the manual shutoff
valve. Do not remove this label.
To turn off the valve, turn the lever
one-quarter turn clockwise. Turn it
counterclockwise to turn the valve
back on.
Turn off the valve if a fuel leak is
suspected or if the vehicle is
involved in an accident. This valve,
when turned, will stop CNG flow to
the engine. If the vehicle has just
been in storage and it will not start,
verify that the valve is turned to the
on position.Wheels and Tires
Tire Changing
This vehicle does not have a spare
tire. SeeTowing the Vehicle 018.
Jump Starting
Jump Starting - North
America
{Warning
If the CNG fuel system has a
leak, a spark from the jumper
cables could ignite the natural
gas, causing injury or death. Do
not jump start the vehicle if you
smell a persistent natural gas
odor or hear a continual hissing
sound. Close the manual shutoff
valve, and have the vehicle towed
to an authorized GM dealer for
service. See Fuel System
Components 015.
See “Jump Starting - North America”
in the owner manual.

Chevrolet/GMC Express/Savana CNG Compressed Natural Gas Supplement
(GMNA-Localizing-U.S/Canada-9159237) - 2016 - crc - 6/18/15
18 Vehicle Care
Towing the Vehicle
{Warning
Improperly positioned tow straps,
hooks, or chains can damage the
CNG fuel system and cause a
leak. If leaking gas catches fire, it
could cause injury or death. To
avoid damage, always flatbed on
a car carrier.
See the owner manual for more
information on towing the disabled
vehicle.
Appearance Care
Exterior Care
Finish Damage
{Warning
Heating the vehicle to above 82 °
C (180 °F) may damage the
Compressed Natural Gas (CNG)
tanks and may cause the fuel
pressure relief device to open and
release CNG. If an ignition source
is present, this could create a risk
of fire or explosion.
CNG tank(s) must be drained by
a qualified technician prior to heat
curing a painted body repair.

Chevrolet/GMC Express/Savana CNG Compressed Natural Gas Supplement
(GMNA-Localizing-U.S/Canada-9159237) - 2016 - crc - 6/22/15
Service and Maintenance 19
Service and
Maintenance
Maintenance Schedule
Maintenance Schedule . . . . . . . . 19
Maintenance Records
Natural Gas Vehicle (CNG)Service Records . . . . . . . . . . . . . . 21
Maintenance
Schedule
{Warning
The tank shields protect the CNG
tank in a crash and from road
hazards. Removal of the shields
may result in tank damage that
could result in a rupture or
possible explosion of the tank.
You or others could be injured or
even killed. If you must remove a
tank shield for any reason, e.g.,
tank inspection or vehicle repair,
always reinstall the shield before
operating the vehicle.
{Warning
Keeping a CNG fuel tank in
service after the tank service
expiration date is dangerous and
is prohibited by federal law. The
tank may no longer withstand the
(Continued)
Warning (Continued)
CNG fuel system operating
pressure. You could be severely
injured or killed. Take the vehicle
to an authorized GM dealer to
have the tank replaced.
See instructions on fuel
container for inspection and
service life.
This CNG vehicle is designed for
routine maintenance (fluids, filters,
etc.) according to the original
specifications as provided in the
owner manual for gasoline fuel
vehicles. See the owner manual for
maintenance service intervals and
fluid specifications.
See your dealer or other qualified
repair facility for required service
and maintenance. Your dealer has
the necessary training and parts to
repair the vehicle.