lock CHEVROLET KODIAK 2005 Workshop Manual

Rear Axle Differential Lock Control
If your vehicle has a
controlled traction or
locking differential axle, the
switch is located in the
center of the instrument
panel. You’ll see this
control on single rear
axle vehicles.If you’re approaching a slippery surface where it looks
like one or even both wheels may start to slip, you
can press the bottom of this switch. It locks your rear
differential so that power is transmitted equally to
both rear wheels.
Let up on the accelerator before you turn on your rear
axle differential lock.
Notice:Turning on the inter-axle differential lock
while the rear wheels are spinning freely, as
they might on snow or ice, can damage the axle(s).
Turn on this control only while the wheels are
not spinning freely.
4-9

Traction Control System (TCS)
Your vehicle may have a traction control system that
limits wheel spin. This is especially useful in slippery
road conditions. The system operates only if it senses
that one or both of the rear wheels are spinning or
beginning to lose traction. When this happens,
the system applies the brake(s) at the affected wheel(s).
The bottom light on the TCS on/off button will come
on when the TCS is limiting wheel spin. You may feel or
hear the system working, but this is normal. The TCS
will function at speeds up to about 25 mph (42 km/h).
The TCS may operate on dry roads under some
conditions. When this happens, you may notice a
reduction in acceleration. This is normal and doesn’t
mean there’s a problem with your vehicle. Examples of
these conditions include a hard acceleration in a
turn, an abrupt upshift or downshift of the transmission
or driving on rough roads.
When the light in the top of the TCS button is on, the
TCS is off and will not limit wheel spin. Adjust your
driving accordingly.
The light in the top of the TCS button will come on if the
TCS is turned off by pressing the TCS on/off button.
The light may also come on if a problem has been
detected in either the traction control system or
the anti-lock brake system.The traction control system automatically comes on
whenever you start your vehicle. To limit wheel
spin, especially in slippery road conditions, you should
always leave the system on. But you can turn the
traction control system off if you ever need to. You
should turn the system off if your vehicle ever gets stuck
in sand, mud or snow and rocking the vehicle is
required. SeeRocking Your Vehicle to Get It Out on
page 4-30for more information.
To turn the system on or
off, press the traction
control button located on
the instrument panel.
If you used the TCS button to turn the system off, the
light in the top of the button will come on and stay
on. You can turn the TCS back on at any time by
pressing the button again; the light should go off.
4-10

Steering in Emergencies
There are times when steering can be more effective
than braking. For example, you come over a hill and find
a truck stopped in your lane, or a car suddenly pulls
out from nowhere, or a child darts out from between
parked cars and stops right in front of you. You
can avoid these problems by braking — if you can stop
in time. But sometimes you cannot; there is not room.
That is the time for evasive action — steering around
the problem.
Your vehicle can perform very well in emergencies like
these. First apply your brakes.
SeeBraking on page 4-5. It is better to remove as much
speed as you can from a possible collision. Then
steer around the problem, to the left or right depending
on the space available.An emergency like this requires close attention and a
quick decision. If you are holding the steering wheel at
the recommended 9 and 3 o’clock positions, you
can turn it a full 180 degrees very quickly without
removing either hand. But you have to act fast, steer
quickly, and just as quickly straighten the wheel
once you have avoided the object.
The fact that such emergency situations are always
possible is a good reason to practice defensive driving
at all times and wear safety belts properly.
4-12

Loss of Control
Let us review what driving experts say about what
happens when the three control systems — brakes,
steering, and acceleration — do not have enough
friction where the tires meet the road to do what the driver
has asked.
In any emergency, do not give up. Keep trying to
steer and constantly seek an escape route or area
of less danger.
Skidding
In a skid, a driver can lose control of the vehicle.
Defensive drivers avoid most skids by taking reasonable
care suited to existing conditions, and by not overdriving
those conditions. But skids are always possible.
The three types of skids correspond to your vehicle’s
three control systems. In the braking skid, your wheels
are not rolling. In the steering or cornering skid, too much
speed or steering in a curve causes tires to slip and lose
cornering force. And in the acceleration skid, too much
throttle causes the driving wheels to spin.
A cornering skid is best handled by easing your foot off
the accelerator pedal.If you have the Traction Control System (TCS),
remember: It helps avoid only the acceleration skid. See
Traction Control System (TCS) on page 4-10.Ifyou
do not have this system, or if the system is off, then an
acceleration skid is also best handled by easing
your foot off the accelerator pedal.
Of course, traction is reduced when water, snow, ice,
gravel, or other material is on the road. For safety, you
will want to slow down and adjust your driving to
these conditions. It is important to slow down on slippery
surfaces because stopping distance will be longer and
vehicle control more limited.
While driving on a surface with reduced traction, try
your best to avoid sudden steering, acceleration,
or braking, including engine braking by shifting to a
lower gear. Any sudden changes could cause the tires
to slide. You may not realize the surface is slippery
until your vehicle is skidding. Learn to recognize warning
clues — such as enough water, ice, or packed snow
on the road to make a mirrored surface — and
slow down when you have any doubt.
If you have the anti-lock braking system (ABS),
remember: It helps avoid only the braking skid. If you do
not have ABS, then in a braking skid, where the
wheels are no longer rolling, release enough pressure
on the brakes to get the wheels rolling again. This
restores steering control. Push the brake pedal down
steadily when you have to stop suddenly. As long as the
wheels are rolling, you will have steering control.
4-15

What is the worst time for this? Wet ice. Very cold snow
or ice can be slick and hard to drive on. But wet ice
can be even more trouble because it may offer the least
traction of all. You can get wet ice when it is about
freezing, 32°F (0°C), and freezing rain begins to fall. Try
to avoid driving on wet ice until salt and sand crews
can get there.
Whatever the condition — smooth ice, packed, blowing,
or loose snow — drive with caution.
If you have a four-wheel-drive vehicle, shift into 4HI.
SeeFour-Wheel Drive on page 2-33.If you have the traction control system (TCS), it will
improve your ability to accelerate when driving on
a slippery road. But you can turn the TCS off if you ever
need to. You should turn the system off if your vehicle
ever gets stuck in sand, mud, ice, or snow. SeeIf
Your Vehicle is Stuck in Sand, Mud, Ice or Snow on
page 4-30. Even though your vehicle has TCS, you will
want to slow down and adjust your driving to the
road conditions. Under certain conditions, you may want
to turn the TCS off, such as when driving through
deep snow and loose gravel, to help maintain vehicle
motion at lower speeds. SeeTraction Control System
(TCS) on page 4-10.
If you do not have TCS, accelerate gently. Try not to
break the fragile traction. If you accelerate too fast, the
drive wheels will spin and polish the surface under
the tires even more.
Unless you have the anti-lock braking system (ABS),
you will want to brake very gently, too. If you do
have ABS, seeAnti-Lock Brake System (ABS) on
page 4-6. ABS improves your vehicle’s stability when
you make a hard stop on a slippery road. Whether you
have ABS or not, you will want to begin stopping
sooner than you would on dry pavement. Without ABS,
if you feel your vehicle begin to slide, let up on the
brakes a little. Push the brake pedal down steadily to
get the most traction you can.
4-27

{CAUTION:
Snow can trap exhaust gases under your
vehicle. This can cause deadly CO (carbon
monoxide) gas to get inside. CO could
overcome you and kill you. You cannot see it or
smell it, so you might not know it is in your
vehicle. Clear away snow from around the base
of your vehicle if any is blocking your exhaust
pipe. And check around again from time to time
to be sure snow does not collect there.
Open a window just a little on the side of the
vehicle that is away from the wind. This will help
keep CO out.Run your engine only as long as you must. This saves
fuel. When you run the engine, make it go a little
faster than just idle. That is, push the accelerator
slightly. This uses less fuel for the heat that you get and
it keeps the battery (or batteries) charged. You will
need a well-charged battery (or batteries) to restart the
vehicle, and possibly for signaling later on with your
headlamps. Let the heater run for a while.
If you have a diesel engine, you may have to run it at a
higher speed to get enough heat.
Then, shut the engine off and close the window almost
all the way to preserve the heat. Start the engine
again and repeat this only when you feel really
uncomfortable from the cold. But do it as little as
possible. Preserve the fuel as long as you can. To help
keep warm, you can get out of the vehicle and do
some fairly vigorous exercises every half hour or so until
help comes.
4-29

Towing
Towing Your Vehicle
Consult your dealer or a professional towing service if
you need to have your disabled vehicle towed. See
Roadside Assistance Program on page 7-5.
Releasing Air-Operated Parking Brakes
If your vehicle has air brakes, you could have a
special towing problem. If your vehicle has to be towed
because of a complete loss of air pressure from
both systems, the parking brakes will have automatically
engaged. The tow operator can release the brakes
manually by using the following steps. Then your vehicle
can be towed with all wheels or only the rear wheels
on the ground.
1. Block the wheels of the vehicle.2. Remove the release stud and nut from the side of
the brake chamber. Some chambers have studs
which are visible at all times.
4-35

3. Remove the rubber
cap from the rear of
the chamber.
4. Put the release stud, nut and flat washer into
the chamber.
5. Turn the stud clockwise a quarter of a turn.6. Turn the stud nut
clockwise several turns
to release the brakes.
Follow the same
procedure to release
the other brake
or brakes.
7. At the repair facility, apply air pressure of at least
70 psi (480 kPa) to the brake chambers, either
from an external air supply or the vehicle’s
air system.
8. Turn the stud nut counterclockwise several turns.
Remove the stud from the chamber.
9. Replace the stud and washer and tighten the nut
into the side of the chamber.
10. Replace the rubber cap.
4-36

Other Service Items........................................5-66
Fuel Filter....................................................5-66
Primary Fuel Filter and Water Separator..........5-67
Secondary Fuel Filter and Water Separator/
Heater (Caterpillar
®Diesel)..........................5-68
Automatic Ether Injection System
(Caterpillar
®Diesel)....................................5-68
Front Wheel Bearings with Oil-Filled Hubs........5-69
Air Conditioning System.................................5-70
Tires..............................................................5-70
Inflation - Tire Pressure.................................5-71
Wheel Loading.............................................5-71
Dual Tire Operation.......................................5-72
When It Is Time for New Tires.......................5-72
Wheel Alignment and Tire Balance..................5-73
Tightening the Wheel Nuts.............................5-73
Wheel Replacement......................................5-77
If a Tire Goes Flat........................................5-78
Appearance Care............................................5-79
Cleaning the Inside of Your Vehicle.................5-80
Fabric/Carpet...............................................5-81
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-82
Care of Safety Belts......................................5-82
Weatherstrips...............................................5-82Washing Your Vehicle...................................5-83
Cleaning Exterior Lamps/Lenses.....................5-83
Finish Care..................................................5-83
Windshield and Wiper Blades.........................5-84
Aluminum or Chrome-Plated Wheels................5-84
Tires...........................................................5-85
Sheet Metal Damage.....................................5-85
Finish Damage.............................................5-85
Underbody Maintenance................................5-85
Chemical Paint Spotting.................................5-85
Vehicle Identication......................................5-87
Vehicle Identification Number (VIN).................5-87
Service Statement.........................................5-87
Service Parts Identification Label.....................5-88
Electrical System............................................5-88
Add-On Electrical Equipment..........................5-88
Headlamp Wiring..........................................5-88
Windshield Wiper Fuses................................5-88
Fusible Links................................................5-89
Power Windows and Other Power Options.......5-89
Fuses and Circuit Breakers............................5-89
Instrument Panel Fuse Block..........................5-89
Underhood Fuse Block..................................5-92
Capacities and Specications..........................5-95
Normal Maintenance Replacement Parts.........5-100
Section 5 Service and Appearance Care
5-2

Priming the 6.6L DURAMAX®Diesel
Engine
If your vehicle is equipped with the 6.6L DURAMAX®
diesel engine, it has a priming pump which is part of the
engine mounted fuel filter. The vent valve and the
fuel filter primer pump are located on top of the fuel filter
housing. The priming pump is hand operated and is
designed to bring fuel to the engine to eliminate any air
that may be in the fuel lines.
To prime the 6.6L DURAMAX
®diesel engine,
do the following:
1. Make sure there is fuel in the tank.
2. Make sure the fuel filter had been installed and
properly tightened.
3. Make sure the fuel lines are properly connected
and the fuel filter is cool enough to touch.4. Remove any dirt from the fuel filter head and vent
valve by wiping with a cloth.
5. Open the fuel filter vent
valve by turning the
screw counterclockwise
several full turns.
5-13