automatic transmission CHEVROLET KODIAK 2007 Owner's Manual

Voltmeter Gage
When your engine is
running, the voltmeter
gage shows the
charging system
voltage.
Readings in either warning zone indicate a
possible problem in the electrical system.
Readings in the low warning zone may occur
when a large number of electrical accessories are
operating in the vehicle and the engine is left at
an idle for an extended period. This condition
is normal since the charging system may not be
able to provide full power at engine idle. As engine
speeds are increased, this condition should
correct itself because higher engine speeds allow
the charging system to create maximum power.You can only drive a short time on the battery.
Be sure to shut off the radio, the fan or any
unnecessary accessories and have the system
serviced.
Service Transmission Warning Light
If your vehicle has an Allison®automatic
transmission, certain transmission malfunctions
will turn this light on.
This light is located with
the auxiliary warning
lights in the center of the
instrument panel.
If this light comes on while you are driving, do not
use the transmission shift control or you may
lose forward gears. The computer for the
transmission senses a problem and chooses a
gear to stay in so that you can drive the vehicle in
that gear. You may not be able to drive as fast
or back up when this light is on.
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Notice:If you continue driving your vehicle
after the transmission warning light comes on,
you could damage the transmission. While
this light is on, the transmission cannot
operate in all gears. If you attempt to shift
gears, the vehicle may not continue to move.
Do not attempt to shift gears while the
transmission warning light is on. Instead, drive
directly to an authorized dealer for service. If
you cannot drive to a dealer immediately, have
the vehicle towed.
Range Inhibit Warning Indicator
If your vehicle has an Allison 1000/2200/2300/
2500 series automatic transmission, a lighted bar
under the current gear selected will flash.
If your vehicle has an Allison 3000/3500
series automatic transmission, the current gear
selected on the pushbutton display will flash.
The flashing bar or gear selection indicates that
transmission range shifts may not occur.
For detailed information on shift inhibit limitations,
see the Allison Automatic Transmission
Operator’s Manual in your vehicle for further
information.
Brake System Warning Light
Your vehicle has either hydraulic or air brakes.
Each system has different warning lights.
Hydraulic Brake System
Warning Lights
Vehicles with hydraulic brake systems
have two brake system warning lights on the
instrument panel.
If the brake system
warning light comes on,
it means that the
fluid level in the master
cylinder reservoir is
low or there is another
problem with your
hydraulic brakes.
When it comes on, you will also hear a
warning tone.
169

Transmission Temperature Gage
If you have an automatic
transmission and this
gage, it is located above
the switchbank in the
center of the instrument
panel.
When your ignition is on, the gage shows the
temperature of the transmission oil. A reading in
the warning zone, the red area beginning at 300°F
(150°C), means you must stop driving and
check into the cause. One possible cause is a low
oil level in the transmission.
Notice:If you drive your vehicle with the
transmission temperature gage above normal
operating range, you can damage the
transmission. This could lead to costly repairs
that would not be covered by your warranty.
Do not drive your vehicle while the
transmission temperature gage reading is
above normal. See your dealer for service.
Exhaust Brake Indicator Light
If your vehicle is
equipped with an
exhaust brake, you will
have this light, located
above the climate
controls in the center of
the instrument panel.
The exhaust brake indicator light will come on and
stay on whenever the diesel engine exhaust brake
or exhaust restrictor is active. For more information,
seeDiesel Engine Exhaust Brake on page 112and
Exhaust Restrictor (Engine Warm-Up) on page 108.
Differential Lock Indicator Light
If your vehicle has this
feature, this light is
located in the center of
the instrument panel.
The light is on when the
rear differential lock
system is in use.
178

Traction Control System (TCS)
Your vehicle may have a traction control system
that limits wheel spin. This is especially useful
in slippery road conditions. The system operates
only if it senses that one or both of the rear wheels
are spinning or beginning to lose traction. When
this happens, the system applies the brake(s)
at the affected wheel(s).
The bottom light on the TCS on/off button will
come on when the TCS is limiting wheel spin.
You may feel or hear the system working, but this
is normal. The TCS will function at speeds up
to about 25 mph (42 km/h).
The TCS may operate on dry roads under some
conditions. When this happens, you may notice a
reduction in acceleration. This is normal and
doesn’t mean there’s a problem with your vehicle.
Examples of these conditions include a hard
acceleration in a turn, an abrupt upshift or downshift
of the transmission or driving on rough roads.When the light in the top of the TCS button is
on, the TCS is off and will not limit wheel
spin. Adjust your driving accordingly.
The light in the top of the TCS button will come
on if the TCS is turned off by pressing the
TCS on/off button.
The light may also come on if a problem has been
detected in either the traction control system or
the anti-lock brake system.
The traction control system automatically comes
on whenever you start your vehicle. To limit wheel
spin, especially in slippery road conditions, you
should always leave the system on. But you
can turn the traction control system off if you ever
need to. You should turn the system off if your
vehicle ever gets stuck in sand, mud or snow
and rocking the vehicle is required. SeeRocking
Your Vehicle to Get It Out on page 236for
more information.
216

Service........................................................ 248
California Proposition 65 Warning.............. 248
Doing Your Own Service Work.................. 249
Engine Fan Breakage................................ 250
Fuel............................................................. 251
Gasoline Octane........................................ 251
Gasoline Specifications.............................. 251
Additives................................................... 252
Diesel Engine Fuel.................................... 253
What Fuel to Use...................................... 253
Very Cold Weather Operation.................... 256
Water in Fuel............................................ 256
Running Out of Fuel.................................. 262
Fuel Filter Replacement............................. 263
Fuels in Foreign Countries........................ 264
Filling the Tank......................................... 264
Filling a Portable Fuel Container............... 266Checking Things Under the Hood.............. 266
Hood Latches............................................ 267
Engine Oil (Caterpillar
®Diesel Engine)...... 268
Engine Oil (Gasoline Engine).................... 268
Engine Oil (DURAMAX
®/Isuzu Diesel
Engine).................................................. 272
Engine Oil Life System
(Gasoline Engine).................................. 276
Engine Oil Life System
(DURAMAX
®Diesel)............................... 278
Engine Oil Life System
(Caterpillar
®Diesel Engine).................... 279
Engine Air Cleaner/Filter............................ 280
Automatic Transmission Fluid.................... 282
Manual Transmission Fluid........................ 283
Engine Coolant (Gas and
DURAMAX
®/Isuzu Engines).................... 284
Engine Coolant (Caterpillar®Diesel
Engines)................................................ 287
Coolant Surge Tank Pressure Cap............ 288
Section 5 Service and Appearance Care
245

Diesel Engine Fuel
For the Caterpillar®diesel, see the Caterpillar®
Operation & Maintenance Manual for information
concerning fuel usage.
Notice:Diesel fuel or fuel additives not
recommended in this manual could damage
your fuel system and engine. Your warranty
would not cover this damage. And:
Diesel fuel that has been mixed with engine
oil or automatic transmission uid could
damage your engine and emission controls.
Aftermarket diesel fuel additives are not
tested by General Motors. Some additives,
particularly those which contain alcohol or
water emulsiers, may damage your fuel
system. If you believe that unique
circumstances call for a fuel additive to be
used, consult your dealer for advice.
If you ever run out of diesel fuel, it can be
difficult to restart your engine. To avoid this,
never let your tank get empty.
If gasoline is ever accidentally added to the fuel
tank, to avoid severe engine damage, do not run
the engine until the fuel tank can be drained.
If you run out of fuel,Running Out of Fuel on
page 262tells you how to restart your engine.
What Fuel to Use
In the United States, for best results use
No. 2-D diesel fuel year-round (above and below
freezing conditions) as oil companies blend
No. 2-D fuel to address climate differences.
No. 1-D diesel fuel may be used in very cold
temperatures (when it stays below 0°F or−18°C);
however, it will produce a power and fuel
economy loss. Avoid the use of No. 1-D diesel
fuel in warm or hot climates. It may result in
stalling, poor starting when the engine is hot, and
may damage the fuel injection system.
It is important that diesel-powered trucks are
refueled only with ultra low-sulfur fuel. The
emission control system requires the use of diesel
fuel with ultra low-sulfur (0.0015% by weight, or
15 ppm, maximum) content. Both ultra low-sulfur
and higher sulfur diesel fuels are available in
the United States and ultra low-sulfur diesel fuel is
available in Canada. However, only higher
sulfur diesel fuel is available in Mexico. Use of
fuels with higher-sulfur content will affect the
function of the emission components and may
cause reduced performance, excessive smoke,
and unpleasant odor.
253

3. Store the seal in the inlet, located on the
underside of the hood
4. Store the clamp on the coolant surge tank.
Pull the overflow tube out of the white
plastic retainer, slip the clamp over and
reinstall the hose.
The seal will need to be replaced on to the air
cleaner for normal driving, especially in the
warmer months.
Automatic Transmission Fluid
When to Check
A good time to check your automatic transmission
fluid level is when the engine oil is checked.
See your Allison Automatic Transmission
Operator’s Manual to find out when to change
your transmission fluid and filters.
How to Check and What to Use
The Allison Automatic Transmission Operator’s
Manual that came with the vehicle shows how to
check the automatic transmission fluid and
what fluid to use.
Automatic Transmission External Filter
Your automatic transmission filter requires
periodic replacement.
Consult the Allison Automatic Transmission
Operator’s Manual that came with the vehicle for
proper change intervals.
282

Notice:Ignoring these steps could result in
costly damage to your vehicle that would
not be covered by your warranty.
Trying to start your vehicle by pushing or
pulling it will not work, and it could damage
your vehicle.
1. Check the other vehicle. It must have a
12-volt battery (or batteries) with a negative
ground system.
Notice:If the other vehicle’s system is not a
12-volt system with a negative ground,
both vehicles can be damaged. Only use
vehicles with 12-volt systems with negative
grounds to jump start your vehicle.
If you have a diesel engine vehicle with
two batteries (or more), you should know
before you begin that, especially in cold
weather, you may not be able to get enough
power from a single battery in another
vehicle to start your diesel engine.
If your vehicle has more than one battery, use
the one closest to the starter — this will
reduce electrical resistance.2. Get the vehicles close enough so the jumper
cables can reach, but be sure the vehicles are
not touching each other. If they are, it could
cause a ground connection you do not
want. You would not be able to start your
vehicle, and the bad grounding could damage
the electrical systems.
To avoid the possibility of the vehicles rolling,
set the parking brake firmly on both vehicles
involved in the jump start procedure. Put
an automatic transmission in PARK (P) or a
manual transmission in NEUTRAL before
setting the parking brake. If you have a
four-wheel-drive vehicle, be sure the transfer
case is in a drive gear, not in NEUTRAL.
Notice:If you leave your radio or other
accessories on during the jump starting
procedure, they could be damaged. The repairs
would not be covered by your warranty.
Always turn off your radio and other
accessories when jump starting your vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the
cigarette lighter or accessory power outlets.
306

Fuse Usage
NOTE 3L18 Fuel, LG4 Powertrain Control
Valve, LG5 Electronic Control
Module
STUD A Spare
STUD B Spare
Relay Usage
NOTE 1LLY/L18 Fuel Pump Relay, LG4/LG5
Heated Fuel Relay
IGN B Ignition Relay
STARTER Starter Relay
HORN Horn Relay
IGN A Ignition Relay
PTO/ECU*Power Take-Off/Engine Control Unit
(*Diesel 7.8L LG4)
REVERSE Reverse Relay
NEUTRAL
STARTNeutral Start (LG4 Allison Automatic
Transmission Series 3000/3500)
Fuse Usage
IGN 1 Ignition 1
IGN 4 Ignition 4
IGN 3 Ignition 3
BATT/HAZ Battery/Hazard Warning Flashers
HEADLAMP Headlamps
LIGHTING Interior/Exterior Lamps
HVAC Climate Control System
NOTEC4/C5 Electric Brake,
C6/C7/C8 Brake Lamps Secondary Underhood
Fuse Block
346

Capacities and Specications
The following approximate capacities are given in English and metric conversions.
SeePart C: Recommended Fluids and Lubricants on page 397for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer for more
information.
Cooling System – C4/C5 Models
6.6L Automatic Transmission 27.3 qt 25.8 L
8.1L Automatic Transmission 29.8 qt 28.2 L
8.1L Manual Transmission 30.1 qt 28.5 L
Cooling System – C6/C7/C8 Automatic Transmission
7.2L Engine (hp 207 - 230) 31.4 qt 29.7 L
7.2L Engine (hp 250 - 300) 31.2 qt 29.5 L
Isuzu 6H Engine (hp 200 - 215) 33.7 qt 31.9 L
Isuzu 6H Engine (hp 230 - 275) 33.3 qt 31.5 L
8.1L Engine (hp 225 - 295) 32.5 qt 30.8 L
Cooling System – C6/C7/C8 Manual Transmission
7.2L 207 - 230 hp Engine 29.3 qt 27.7 L
7.2L 207 - 230 hp Engine with A/C and Increased Cooling 33.0 qt 31.2 L
347