engine CHEVROLET KODIAK 2009 Service Manual

Instrument Panel Cluster
The instrument panel cluster is designed to let you know at a glance how your vehicle is running. You will know how
fast you are going, about how much fuel is left and many other things you will need to drive safely and economically.
Isuzu 6H Diesel Engine shown, 6.6L & 7.2L Diesel and Gasoline Engine similar
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Speedometer and Odometer
The speedometer shows the vehicle’s speed in both
miles per hour (mph) and kilometers per hour (km/h).
The odometer shows how far the vehicle has been
driven, in either miles (used in the United States)
or kilometers (used in Canada).
Trip Odometer
The trip odometer can tell you how far your vehicle has
been driven since you last set the trip odometer to zero.
While the engine is running, press the reset button,
located to the right of the trip odometer, to toggle between
the trip odometer and the regular odometer. Holding the
reset button for two seconds while the engine is running
and the trip odometer is displayed, will reset it.
To display the odometer reading with the ignition off,
press the reset button.
The hourmeter gage is accessed through the trip
odometer, for more information seeHourmeter Gage on
page 3-47.
Tachometer
This gage shows the safe operating range for the
engine speed in revolutions per minute (rpm).
Engine Speed Limiter
All engines have electronic engine speed limiting. The
engine limited speeds range between 2,900 and
4,400 rpm depending on engine option content.7.2L Caterpillar Diesel
Engine and Isuzu
6H Diesel Engines
Gasoline and
6.6L DURAMAX®
Diesel Engines
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Engine Road Speed Governor
This system controls maximum vehicle speed
automatically and reduces engine power until vehicle
speed gets down to maximum governed speed.
The default setting for C4500 and C5500 models up to
19,500 lbs GVWR is 80 to 85 mph (128 to 136 km/h).
Most other models have a default setting of 75 mph
(120 km/h), although some tire sizes and tread
patterns may limit maximum speed to 55 to 65 mph
(86 to 105 km/h). You may have a label on the headliner
of your vehicle with more information on your engine
road speed governor. See your GM dealer for assistance
with programming your engine limited speed.
Safety Belt Reminders
Safety Belt Reminder Light
When the engine is started, a light will come on for
several seconds to remind people to fasten their safety
belts.
The safety belt light will
also come on and stay on
for several seconds.
Safety Belt Reminder Tone
If your vehicle has this feature, when the engine is
started, a tone will sound for several seconds to remind
people to fasten their safety belts.
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{CAUTION:
If the airbag readiness light ever comes on and
stays on, it means that something may be wrong
with the airbag system. For example, the right
front passenger airbag could inflate even though
the airbag on-off switch is turned off.
To help avoid injury to yourself or others, have the
vehicle serviced right away. SeeAirbag Readiness
Light on page 3-27for more information, including
important safety information.
If the word ON is lit, it means that the right front
passenger frontal airbag is enabled (may inflate). See
Airbag Off Switch on page 1-55for more on this,
including important safety information.
Charging System Light
The charging system light
may be located in the
instrument panel cluster, or
with the auxiliary warning
lights in the center of
the instrument panel.
It should come on briefly when you turn on the ignition,
before the engine is running, as a check to show
that it is working.
If it stays on, or comes on while you are driving, have
your vehicle checked right away. You could have a loose
generator drive belt or some other problem.
Driving while this light is on will drain your battery. If you
must drive a short distance with the light on, turn off
your radio and other accessories. Sustained driving with
a generator failure could result in a lack of back-up
braking if the engine quits or the power steering pump
should fail.
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Voltmeter Gage
When your engine is
running, the voltmeter
gage shows the charging
system voltage.
Readings in either warning zone indicate a possible
problem in the electrical system.
Readings in the low warning zone may occur when a
large number of electrical accessories are operating in
the vehicle and the engine is left at an idle for an
extended period. This condition is normal since the
charging system may not be able to provide full power
at engine idle. As engine speeds are increased, this
condition should correct itself because higher engine
speeds allow the charging system to create maximum
power.
You can only drive a short time on the battery. Be sure
to shut off the radio, the fan or any unnecessary
accessories and have the system serviced.
Service Transmission Warning Light
If your vehicle has an Allison®automatic transmission,
certain transmission malfunctions will turn this light on.
This light is located with
the auxiliary warning lights
in the center of the
instrument panel.
If this light comes on while you are driving, do not use
the transmission shift control or you may lose forward
gears. The computer for the transmission senses
a problem and chooses a gear to stay in so that you
can drive the vehicle in that gear. You may not be able
to drive as fast or back up when this light is on.
Notice:If you continue driving your vehicle after the
transmission warning light comes on, you could
damage the transmission. While this light is on, the
transmission cannot operate in all gears. If you
attempt to shift gears, the vehicle may not continue
to move. Do not attempt to shift gears while the
transmission warning light is on. Instead, drive
directly to an authorized dealer for service. If you
cannot drive to a dealer immediately, have the
vehicle towed.
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If the light comes on while driving, pull off the road and
stop carefully. The pedal might be harder to push or
might go the floor. It can take longer to stop. If the light
remains on, have the vehicle towed for service. See
Towing Your Vehicle on page 4-23for more information.
The brake warning light may come on, and the
warning tone may sound, when you are turning and
braking at the same time. This is normal. See “Hydraulic
Brake Systems” underBraking on page 4-4.
Parking Brake Warning Light
Your vehicle has a brake warning light. When the
ignition is on, this light will come on when you set your
parking brake. The light will stay on if your parking
brake does not release fully.
This light should also come on when you turn the
ignition key to START. If it does not come on then, have
it fixed so it will be ready to remind you if the parking
brake is applied or has not released fully.
Air Brake System Warning Light
Vehicles with air brake systems have a brake system
warning light on the instrument panel.
The low air warning light
should come on, as a
check, whenever you start
the engine.
However, it is designed to come on, and stay on, when
brake reservoir pressure has dropped below 60 psi
(410 kPa).
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When the warning light comes on while you are driving,
you should drive only as far as the nearest point of
safety and then stop the vehicle. Here is a very
important thing for you to know:
{CAUTION:
If the air brake system warning light comes on and
the warning tone sounds, the vehicle can stop
suddenly and without further warning. This is
because the parking brake will come on if the
pressure falls below 35 to 45 psi (240 to 310 kPa).
You or others could be injured. If the air brake
system warning light comes on and the warning
tone sounds, stop as soon as you can. You will
not know how quickly the system is losing
pressure, so be aware that the parking brake may
come on suddenly.
Antilock Brake System (ABS)
Warning Light
This light will come on
briefly when you start the
engine, then it will turn
off. This is normal.
If the light stays on, or comes on when you are driving,
your vehicle needs service. If the brake or low air warning
light is not on, you still have brakes, but you do not have
the antilock brake feature. If the brake and/or low air
warning light is on, you do not have antilock brakes and
there is a problem with your regular brakes. SeeBrake
System Warning Light on page 3-31andAntilock Brake
System (ABS) on page 4-5for more information.
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Trailer Antilock Brake System
Warning Light
If your vehicle is connected
to a trailer with antilock
brakes, this light should
come on briefly, as a
check, when you turn on
the ignition.
When this light comes on and stays on, it means there
is something wrong in the trailer Antilock Brake
System (ABS). Have the system repaired immediately.
If an ABS equipped trailer is not connected, this
light is not functional.
Engine Coolant Temperature Gage
This gage shows
the engine coolant
temperature. If the gage
pointer moves into the
red area, your engine
coolant might have
overheated and your
engine may be too hot.
You should pull off the road, stop your vehicle and turn
off the engine as soon as possible.
SeeEngine Overheating on page 5-48. If you have a
Caterpillar
®diesel engine, also see your Caterpillar®
Operation & Maintenance Manual.
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Low Coolant Warning Light
Your vehicle has a low
coolant warning light.
If this light comes on, the
system is low on coolant
and the engine may
overheat.
The warning light should come on briefly, as a check,
when you turn on the ignition.
When it comes on, you will also hear a warning tone for
10 seconds. SeeEngine Coolant (Caterpillar Diesel
Engines) on page 5-47and have your vehicle serviced
as soon as you can.
This light may also come on if your vehicle has the
automatic engine shutdown system and engine
shutdown has begun. SeeEngine Alarm and Automatic
Shutdown on page 2-18for more information.
Wait to Start Light
If your vehicle has the DURAMAX®6.6L diesel engine,
it will have glow plugs and an air intake heater. If your
vehicle has the Isuzu 6H diesel engine, it will have glow
plugs and an inlet heater. If your vehicle has a Caterpillar
engine, it will have an inlet heater.
The light in the center of the
instrument panel will come
on when the inlet heater or
glow plugs are on and the
ignition key is in ON/RUN.
Wait until the indicator light goes off before turning the
ignition key to START.
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Malfunction Indicator Lamp
Check Engine Light
A computer system called OBD II (On-Board
Diagnostics-Second Generation) monitors operation
of the fuel, ignition, and emission control systems.
It makes sure that emissions are at acceptable levels
for the life of the vehicle, helping to produce a cleaner
environment.
If this light comes on while
you are driving, two things
can happen.
First, you will not notice any difference in engine
performance, but the tail pipe emissions might increase.
Second, the engine might not run properly or could
stall without warning. If either of these things happen,
see your dealer/retailer for service.This light should come on when the ignition is on, but
the engine is not running, as a check to show it is
working. If it does not come on at all, have it repaired.
Notice:If the vehicle is continually driven with
this light on, after a while, the emission controls
might not work as well, the vehicle’s fuel economy
might not be as good, and the engine might not
run as smoothly. This could lead to costly repairs
that might not be covered by the vehicle warranty.
Notice:Modifications made to the engine,
transmission, exhaust, intake, or fuel system of the
vehicle or the replacement of the original tires
with other than those of the same Tire Performance
Criteria (TPC) can affect the vehicle’s emission
controls and can cause this light to come on.
Modifications to these systems could lead to costly
repairs not covered by the vehicle warranty. This
could also result in a failure to pass a required
Emission Inspection/Maintenance test. See
Accessories and Modifications on page 5-3.
If the check engine light comes on and stays on, while
the engine is running this indicates that there is an
OBDII problem and service is required.
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