steering CHEVROLET KODIAK 2009 Service Manual

(11)= Chassis Lubrication Service: Lubricate all grease
fittings in front suspension, front axle, and steering
linkage. Do not lubricate kingpin bushings with air
pressure equipment; instead, use a hand grease gun to
ensure complete purge and eliminate sealer cap
distortion. Front axle tie rod ends, both upper and lower
kingpin fittings, and both steering linkage relay rod ends
should be greased with the vehicle loaded on the ground
and wheels turned straight ahead, not with the vehicle on
a hoist. Apply kingpin bushing lubricant to both upper and
lower kingpin grease fittings until new lubricant purges
from between the upper shim pack and thrust bearing.
Lubricate transmission and shift linkage, hood latches
and hood hinges, parking brake lever pivot, clevis pins
and linkage, disc brake caliper rails, clutch linkage and
release bearing (if equipped), bearing pads, propshaft
universal joints, brake camshaft bracket, slack adjusters,
pedal shaft, clutch cross shaft, clutch pedal springs, and
clutch cable bushing at transmission. Lubricate
suspension, axle, and steering linkage more often when
operating under dusty or muddy conditions and in
excessive off-road use. Frequently power-washed
vehicles will require more frequent lubrication.(12)= Check steering system:
•Look for damaged, loose, or missing parts. Inspect
the steering linkage relay rod and tie rod ends for
looseness or lack of lubricant. Also look for
parts showing signs of wear or lack of lubrication.
Replace parts as needed. Also check steering gear
mounting bolts, pitman arm nut, gear housing
upper cover and side cover attaching bolts, steering
column mounting bolts and cardan joint clamp
bolts; tighten if necessary. See the service manual.
•Inspect power steering hoses, tubes, and fittings for
leaks. Hoses and lines must not be twisted, kinked,
or tightly bent. Make sure clips, clamps, supporting
tubes, and hoses are in place and properly secured.
•Check steering gear for leakage around pitman shaft
and housing. If leakage is evident (lubricant oozing
out, not just oily film), leak should be corrected
immediately.
(13)= Check front and rear suspension. Look for
damaged, loose, or missing parts or parts showing signs
of wear or lack of lubrication. Replace parts as
needed.
6-22

Automatic Transmission Shift Indicator
Check
Check that the indicator points to the gear chosen.
Steering Check
Be alert for any changes in steering action, abnormal
front tire wear or steering wheel position. An inspection
or service is needed when the steering wheel is
harder to turn or has too much free play, or if there are
strange sounds when turning or parking.
Brake System Check
Be alert to the low air warning light or tone alarm, or
changes in braking action, such as repeated pulling to
one side, unusual sounds when braking or increased
brake pedal travel. Make sure air brake system reservoirs
are drained daily with full system air pressure, and check
system for leaks. Any of these conditions could indicate
the need for brake system inspection and/or service.
Engine Cooling System Service
Inspect the hoses and have them replaced if they are
cracked, swollen, or deteriorated. Inspect all pipes,
fittings, and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser. To
help ensure proper operation, a pressure test of the
cooling system and pressure cap is recommended at
least once a year.
Exhaust System Inspection
Be alert for any changes in the sound of the exhaust
system or any smell of fumes. These are signs the
system may be leaking. Have it checked and/or repaired
at once. SeeEngine Exhaust on page 2-45and
Running the Vehicle While Parked on page 2-50.
Check to be sure that mud or dirt is not caked on the
exhaust system, especially in the area of the diesel
particulate filter and tailpipe. Clean the area as needed.
SeeDiesel Particulate Filter on page 2-46.
At high mileages, the DPF becomes loaded with ash.
This is normal. When the amount of ash loading is high,
see your dealer/retailer for DPF cleaning or replacement.
Windshield Wipers and Washers
Check
Check operation and condition of the wiper blades.
Check the flow of the washer spray.
Defroster Check
Move the control to the defrost symbol and the fan to HI
or the high symbol. Then check the airflow from the
ducts at the inside base of the windshield.
6-28

Part C: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number, or specification can be obtained from your
dealer/retailer.
Usage Fluid/Lubricant
Engine Oil
(Gasoline
Engine)Engine oil which meets GM Standard
GM6094M and displays the
American Petroleum Institute (API)
Certified for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, see “Engine Oil” in the Index.
Engine Oil
(DURAMAX
®/
Isuzu Diesel
Engines)Engine oils with the letters CJ-4 are
required for your vehicle. The CJ-4
designation can appear either alone
or in combination with other
American Petroleum Institute (API)
designations, such as API CJ-4/SL.
These letters show API levels of
quality. To determine the preferred
viscosity for your vehicle’s diesel
engine, see “Engine Oil” in the Index.
Engine Oil
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine oil
recommendations.
Usage Fluid/Lubricant
Engine Coolant
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine
coolant recommendations.
Engine Coolant
(Gasoline
Engine &
DURAMAX
®/
Isuzu Diesel
Engines)50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant
(Caterpillar Diesel Engines) on
page 5-47.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventOptikleen
®Washer Solvent.
Clutch Bearing
LubricantClutch Bearing Lubricant (GM Part
No. 12378484 or equivalent NLGI
#3 consistency).
Exhaust Brake
Ball Joint Cap
LubricantHigh-Temperature Grease
(GM Part No. U.S. 1051344,
in Canada 903037) or NLGI #3
consistency.
Power Steering
SystemDEXRON
®-VI Automatic
Transmission Fluid.
Manual
TransmissionSynthetic Manual Transmission Fluid
(GM Part No. U.S. 88861952,
in Canada 88861953).
Automatic
TransmissionSee the Allison Transmission
®
Operator’s Manual for correct
transmission fluid.
6-31

Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Service Bulletins
Service Bulletins give additional technical service
information needed to knowledgeably service General
Motors cars and trucks. Each bulletin contains
instructions to assist in the diagnosis and service of
your vehicle.
Owner Information
Owner publications are written specifically for owners
and intended to provide basic operational information
about the vehicle. The owner manual includes the
Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00 (U.S.) plus processing fee
Without Portfolio: Owner Manual only.
RETAIL SELL PRICE: $25.00 (U.S.) plus processing fee
Current and Past Model Order Forms
Technical Service Bulletins and Manuals are available
for current and past model GM vehicles. To request
an order form, specify year and model name of
the vehicle.
7-10

Engine (cont.)
Overheating................................................5-48
Overspeed Warning Light..............................3-40
Reduced Power Light...................................3-42
Shutdown Warning Light...............................3-40
Speed Limiter.............................................3-25
Starter Over-Crank Protection........................2-12
Starting Diesel............................................2-14
Starting the Gasoline...................................2-12
Entry Lighting.................................................3-17
Event Data Recorders.....................................7-12
Exhaust Brake Indicator Light...........................3-41
Exhaust Restrictor...........................................2-22
Extender, Safety Belt.......................................1-28
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-38
Filter Minder Gage..........................................3-46
Finish Damage...............................................5-93
Fixed Mast Antenna........................................3-58
Flashers, Hazard Warning.................................. 3-6
Flat Tire........................................................5-85
Fluid
Automatic Transmission................................5-42
Power Steering...........................................5-49
Windshield Washer......................................5-50
Four-Wheel Drive....................................2-30, 5-68Front Axle......................................................5-69
Front Wheel Bearings with
Oil-Filled Hubs............................................5-75
Fuel............................................................... 5-6
Additives...................................................... 5-7
Change Filter Warning Light..........................3-45
Diesel Engine Fuel........................................ 5-8
Driving for Better Economy............................. 4-2
Filling a Portable Fuel Container....................5-22
Filling the Tank...........................................5-20
Filter..........................................................5-72
Filter Replacement.......................................5-18
Fuels in Foreign Countries............................5-19
Gage .........................................................3-44
Gasoline Octane........................................... 5-6
Gasoline Specifications.................................. 5-7
Primary Filter and Water Separator................5-73
Running Out of Fuel....................................5-17
Secondary Filter and Water
Separator/Heater......................................5-74
Very Cold Weather Operation........................5-11
Water in Fuel..............................................5-11
Water in Warning Light.................................3-45
What Fuel to Use.......................................... 5-8
Fuses
Fuses and Circuit Breakers...........................5-96
Instrument Panel Fuse Block.........................5-96
Underhood Fuse Block.................................5-99
Windshield Wiper.........................................5-95
5

Outside
Convex Mirrors............................................2-52
Heated Mirrors............................................2-52
Manual Mirrors............................................2-51
Power Mirrors.............................................2-51
Overspeed Warning Light.................................3-40
P
Paint, Damage...............................................5-93
Park Brake............................................2-38, 2-41
Parking.........................................................2-35
Brake Burnish Procedure..............................2-43
Over Things That Burn.................................2-44
Two-Speed Rear Axle..................................2-36
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-26
PartC-Recommended Fluids and
Lubricants..................................................6-31
PartD-Maintenance Record...........................6-33
Passing.........................................................4-11
Perchlorate Materials Requirements,
California..................................................... 5-4
Power
Door Locks.................................................. 2-7
Electrical System.........................................5-96
Reduced Engine Light..................................3-42
Steering Fluid.............................................5-49
Windows...................................................... 2-9
Power Take-Off Light.......................................3-43Power Take-Off (PTO).....................................2-30
Privacy..........................................................7-11
Event Data Recorders..................................7-12
Navigation System.......................................7-13
OnStar.......................................................7-13
Radio Frequency Identification.......................7-13
R
Radio Frequency Identification (RFID),
Privacy......................................................7-13
Radio(s)........................................................3-49
Radios
Reception...................................................3-58
Setting the Clock.........................................3-48
Theft-Deterrent............................................3-57
Range Inhibit Warning Indicator........................3-31
Reading Lamps..............................................3-17
Rear Axle......................................................5-67
Differential Lock Control................................. 4-7
Shift Motor.................................................5-68
Rear Heating System......................................3-23
Rear Seat Operation.......................................1-10
Rearview Mirrors.............................................2-51
Reduced Engine Power Light............................3-42
Remote Keyless Entry (RKE) System.................. 2-3
Remote Keyless Entry (RKE) System,
Operation..................................................... 2-4
Replacement Parts, Maintenance.....................5-108
9

Starting the Gasoline Engine............................2-12
Steering.......................................................... 4-9
Steering Wheel, Tilt Wheel................................. 3-6
Storage Areas................................................2-53
Center Console Storage Area........................2-53
Stuck in Sand, Mud, Ice, or Snow.....................4-19
Sun Visors...................................................... 2-9
Suspension, Air..............................................2-44
Switchbanks, Instrument Panel..........................3-18
T
Tachometer....................................................3-25
Theft-Deterrent, Radio.....................................3-57
Tilt Wheel........................................................ 3-6
Time, Setting..................................................3-48
Tires.............................................................5-76
Aluminum or Chrome-Plated Wheels,
Cleaning.................................................5-92
Buying New Tires........................................5-79
Cleaning....................................................5-92
Dual Tire Operation.....................................5-78
If a Tire Goes Flat.......................................5-85
Inflation - Tire Pressure................................5-77
Tightening the Wheel Nuts............................5-80Tires (cont.)
Wheel Alignment and Tire Balance.................5-80
Wheel Loading............................................5-78
Wheel Replacement.....................................5-84
When It Is Time for New Tires......................5-78
Tow Hooks.....................................................4-20
Towing
Your Vehicle...............................................4-23
Traction
Control System (TCS).................................... 4-8
Trailer
Connections................................................4-25
Trailer Brake Hand Control Valve........................ 4-6
Transmission
Fluid, Automatic...........................................5-42
Fluid, Manual..............................................5-42
Service Warning Light..................................3-30
Temperature Gage.......................................3-40
Transmission Operation, Automatic....................2-27
Transmission Operation, Manual........................2-28
Trip Odometer................................................3-25
Turn and Lane-Change Signals.......................... 3-7
Turn Signal/Multifunction Lever........................... 3-7
Two-Speed Rear Axle......................................2-36
11