CHEVROLET KODIAK 2009 Repair Manual

{CAUTION:
If the airbag readiness light ever comes on and
stays on, it means that something may be wrong
with the airbag system. For example, the right
front passenger airbag could inflate even though
the airbag on-off switch is turned off.
To help avoid injury to yourself or others, have the
vehicle serviced right away. SeeAirbag Readiness
Light on page 3-27for more information, including
important safety information.To turn the right front
passenger airbag on
again, insert the ignition
key into the switch,
push in, and move the
switch to the on position.
The right front passenger frontal airbag is now enabled
(may inflate). SeeAirbag Off Light on page 3-28for
more information.
1-57

Servicing Your Airbag-Equipped
Vehicle
Airbags affect how the vehicle should be serviced.
There are parts of the airbag system in several places
around the vehicle. Your dealer/retailer and the
service manual have information about servicing the
vehicle and the airbag system. To purchase a service
manual, seeService Publications Ordering Information
on page 7-10.
{CAUTION:
For up to 10 seconds after the ignition is turned off
and the battery is disconnected, an airbag can still
inflate during improper service. You can be injured
if you are close to an airbag when it inflates. Avoid
yellow connectors. They are probably part of the
airbag system. Be sure to follow proper service
procedures, and make sure the person performing
work for you is qualified to do so.
Adding Equipment to Your
Airbag-Equipped Vehicle
Q:Is there anything I might add to or change
about the vehicle that could keep the airbags
from working properly?
A:Yes. If you add things that change your vehicle’s
frame, bumper system, height, front end or side
sheet metal, they may keep the airbag system from
working properly. Changing or moving any parts
of the front seats, safety belts, the airbag sensing
and diagnostic module, steering wheel, instrument
panel, front sensors, or airbag wiring can affect
the operation of the airbag system.
If you have any questions about this, you should
contact Customer Assistance before you modify
your vehicle. The phone numbers and addresses
for Customer Assistance are in Step Two of
the Customer Satisfaction Procedure in this manual.
SeeCustomer Satisfaction Procedure on page 7-2.
1-58

Q:Because I have a disability, I have to get my
vehicle modified. How can I find out whether
this will affect my airbag system?
A:If you have questions, call Customer Assistance.
The phone numbers and addresses for Customer
Assistance are in Step Two of the Customer
Satisfaction Procedure in this manual. See
Customer Satisfaction Procedure on page 7-2.
In addition, your dealer/retailer and the service manual
have information about the location of the airbag sensors,
sensing and diagnostic module and airbag wiring.
Restraint System Check
Checking the Restraint Systems
Safety Belts
Now and then, check the safety belt reminder light,
safety belts, buckles, latch plates, retractors, and
anchorages are all working properly.
Look for any other loose or damaged safety belt system
parts that might keep a safety belt system from doing
its job. See your dealer/retailer to have it repaired.Torn or frayed safety belts may not protect you in a
crash. They can rip apart under impact forces. If a belt
is torn or frayed, get a new one right away.
Make sure the safety belt reminder light is working. See
Safety Belt Reminders on page 3-26for more
information.
Keep safety belts clean and dry. SeeCare of Safety
Belts on page 5-89.
Airbags
The airbag system does not need regularly scheduled
maintenance or replacement. Make sure the airbag
readiness light is working. SeeAirbag Readiness Light
on page 3-27for more information.
Notice:If an airbag covering is damaged, opened,
or broken, the airbag may not work properly. Do
not open or break the airbag coverings. If there are
any opened or broken airbag covers, have the
airbag covering and/or airbag module replaced. For
the location of the airbag modules, seeWhat
Makes an Airbag Inflate? on page 1-53. See your
dealer/retailer for service.
1-59

Replacing Restraint System Parts
After a Crash
{CAUTION:
A crash can damage the restraint systems in your
vehicle. A damaged restraint system may not
properly protect the person using it, resulting in
serious injury or even death in a crash. To help
make sure your restraint systems are working
properly after a crash, have them inspected and
any necessary replacements made as soon as
possible.If you have had a crash, do you need new belts?
After a very minor crash, nothing may be necessary.
But the belt assemblies that were used during any crash
may have been stressed or damaged. See your
dealer/retailer to have your safety belt assemblies
inspected or replaced.
New parts and repairs may be necessary even if the
belt was not being used at the time of the crash.
If an airbag inflates, if your vehicle has these, you will
need to replace airbag system parts. See the part on the
airbag system earlier in this section.
1-60

Keys...............................................................2-2
Remote Keyless Entry (RKE) System................2-3
Remote Keyless Entry (RKE) System
Operation...................................................2-4
Doors and Locks.............................................2-6
Door Locks....................................................2-6
Power Door Locks..........................................2-7
Windows.........................................................2-8
Manual Windows............................................2-9
Power Windows.............................................2-9
Sliding Rear Window.......................................2-9
Sun Visors....................................................2-9
Starting and Operating Your Vehicle................2-10
New Vehicle Break-In....................................2-10
Ignition Positions..........................................2-11
Engine Starter Over-Crank Protection..............2-12
Starting the Gasoline Engine..........................2-12
Starting the Diesel Engine..............................2-14
Engine Alarm and Automatic Shutdown............2-18
Idle Shutdown..............................................2-19
High Idle System..........................................2-20
Exhaust Restrictor (Engine Warm-Up)..............2-22
Engine Checks Before Operating....................2-23
Engine Coolant Heater..................................2-25Diesel Engine Exhaust Brake.........................2-26
Automatic Transmission Operation...................2-27
Manual Transmission Operation......................2-28
Power Take-Off (PTO)...................................2-30
Four-Wheel Drive..........................................2-30
Parking.......................................................2-35
Two-Speed Rear Axle...................................2-36
Parking Brake (With Hydraulic Brakes).............2-38
Parking Brake (With Air Brakes)......................2-41
Parking Brake Burnish Procedure....................2-43
Air Suspension
.............................................2-44
Parking Over Things That Burn.......................2-44
Engine Exhaust............................................2-45
Diesel Particulate Filter..................................2-46
Running the Vehicle While Parked..................2-50
Mirrors...........................................................2-51
Manual Rearview Mirror.................................2-51
Outside Manual Mirrors..................................2-51
Outside Power Mirrors...................................2-51
Outside Convex Mirrors.................................2-52
Outside Heated Mirrors..................................2-52
Storage Areas................................................2-53
Center Console Storage.................................2-53
Section 2 Features and Controls
2-1

Keys
{CAUTION:
Leaving children in a vehicle with the ignition key
is dangerous for many reasons, children or others
could be badly injured or even killed. They could
operate the power windows or other controls or
even make the vehicle move. The windows will
function with the keys in the ignition and children
could be seriously injured or killed if caught in the
path of a closing window. Do not leave the keys in
a vehicle with children.
Your vehicle has one double-sided key for the ignition
and all door locks.
If you ever lose your key, your dealer/retailer will be
able to assist you with obtaining a new one.
Notice:If you ever lock your keys in the vehicle,
you may have to damage the vehicle to get in.
Be sure you have spare keys.
If you ever do get locked out of your vehicle, call
Roadside Assistance Center. SeeRoadside Assistance
Program on page 7-5.
2-2

Remote Keyless Entry (RKE)
System
If this vehicle has the Remote Keyless Entry (RKE)
system, it operates on a radio frequency subject
to Federal Communications Commission (FCC) Rules
and with Industry Canada.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
This device complies with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modifications to this system by other than
an authorized service facility could void authorization to
use this equipment.If there is a decrease in the RKE operating range,
try this:
•Check the distance. The transmitter may be too far
from the vehicle. Stand closer during rainy or
snowy weather.
•Check the location. Other vehicles or objects may
be blocking the signal. Take a few steps to the
left or right, hold the transmitter higher, and
try again.
•Check the transmitter’s battery. See “Battery
Replacement” later in this section.
•If the transmitter is still not working correctly, see
your dealer/retailer or a qualified technician for
service.
2-3

Remote Keyless Entry (RKE)
System Operation
For vehicles with the Remote Keyless Entry (RKE)
System, transmitter functions work up to 30 feet (9 m)
away from the vehicle.
LOCK:Press to lock all the doors.
UNLOCK:Press once to unlock the driver door.
Press this button again within five seconds to unlock all
the doors. The interior dome lamp comes on for about
40 seconds or until the ignition switch is activated.
Programming Transmitters to the
Vehicle
Only RKE transmitters programmed to the vehicle
will work. If a transmitter is lost or stolen, a replacement
can be purchased and programmed through your
dealer/retailer. When the replacement transmitter is
programmed to the vehicle, all remaining transmitters
must also be programmed. Any lost or stolen transmitters
no longer work once the new transmitter is programmed.
Each vehicle can have up to four transmitters
programmed to it.
Battery Replacement
Notice:When replacing the battery, do not touch
any of the circuitry on the transmitter. Static
from your body could damage the transmitter.
2-4

1. Separate the transmitter with a flat, thin object
inserted into the slot near the key ring hole.
2. Remove the battery.
3. Insert the new battery, positive (+) side down.
Replace with a CR2032 or equivalent battery.4. Align the transmitter back together.
5. Check the operation of the transmitter. If the
transmitter does not work after battery replacement,
it may need to be resynchronized to the vehicle.
SeeResynchronizationfollowing.
Resynchronization
Resynchronization may be necessary due to the
security method used by this system. The transmitter
does not send the same signal twice to the receiver. The
receiver will not respond to a signal it has been sent
previously. This prevents anyone from recording
and playing back the signal from the transmitter.
To resynchronize the transmitter, stand close to the
vehicle and simultaneously press and hold the LOCK
and UNLOCK buttons on the transmitter for at least
five seconds. The door locks should cycle to confirm
resynchronization. If the locks do not cycle, see
your dealer/retailer for service.
2-5

Doors and Locks
Door Locks
{CAUTION:
Unlocked doors can be dangerous.
•Passengers, especially children, can easily
open the doors and fall out of a moving
vehicle. When a door is locked, the handle
will not open it. You increase the chance of
being thrown out of the vehicle in a crash if
the doors are not locked. So, wear safety
belts properly and lock the doors whenever
you drive.
CAUTION: (Continued)
CAUTION: (Continued)
•
Young children who get into unlocked vehicles
may be unable to get out. A child can be
overcome by extreme heat and can suffer
permanent injuries or even death from heat
stroke. Always lock your vehicle whenever
you leave it.
•Outsiders can easily enter through an
unlocked door when you slow down or stop
your vehicle. Locking your doors can help
prevent this from happening.
There are several ways to lock and unlock your vehicle.
On a vehicle equipped with keyless entry, you can
use your transmitter to lock or unlock your vehicle. See
Remote Keyless Entry (RKE) System Operation on
page 2-4.
To lock or unlock the door from the outside, use the key.
2-6