fuel cap CHEVROLET LOW CAB FORWARD 2017 User Guide

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
256 Vehicle Care
This Engine Oil Viscosity Grade
Chart shows general information.
For this vehicle, oil with *W-40
viscosity is recommended.
Changing the Engine Oil and
Oil Filter
Engine oil and the oil filter are
important factors in engine
performance and lifespan. Be sure
to use only the specified oil and oilfilters. The engine oil level must be
checked and the oil should be
changed regularly according to the
Maintenance Schedule.
Use the indicated oil quantities only
as guidelines when changing the
engine oil. After changing the oil,
make sure the oil is at the required
level. See
Capacities and
Specifications 0389. Failure to use the recommended
engine oil could result in engine or
DPF breakdown, or in poor fuel
efficiency. Be sure to use the
recommended engine oil.
Engine oil change precaution:
.
When adding oil, remove the
dipstick.
. After adding oil, wait for at least
5 minutes before starting the
engine. Be sure to reinstall the
dipstick.
Discarded Parts, Oils and
Other Liquids
When changing oils, filters, engine
coolant or other liquids, be sure to
have a container ready in advance
for their disposal.
Use methods conforming to legal
requirements for discarding or
disposing of parts, oils, filters or
engine coolant after change or
replacement.
Do not dispose of used engine oil,
fuel or any other oil in a careless
manner such as pouring it on the
ground, into sewers, or into streams

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
282 Vehicle Care
filler caps. You will never have to
add water. Remember to check and
recharge the battery as necessary,
as well as keep connection clean.
The hydrometer (green-eye test
indicator) in the top of each battery
(if equipped) provides information
for testing purposes only.
If the vehicle is not going to be
driven for 30 days or longer,
disconnect the ground cable from
the negative (–) terminal of the
batteries to prevent discharge.
For full power needs at replacement
time, a battery with the same
specifications, as shown on the
original battery's label, is
recommended.
{Warning
Battery posts, terminals and
related accessories contain lead
and lead compounds, chemicals
known to the State of California to
cause cancer and reproductive(Continued)
Warning (Continued)
harm. Wash hands after handling.
You and others could be seriously
injured.
Fuel Filter
Change the fuel filter in accordance
with the Maintenance Schedule or
when the fuel filter indicator light
(amber) comes on.
Drain the water when the water
separator (fuel filter) warning light
comes on. (Drain the water from the
chassis-side fuel filter and
engine-side fuel filter.)
Failure to replace the fuel filter when
needed may lead to fuel system
damage. Your authorized dealer can
inspect your fuel filter and replace
your fuel filter, if needed.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
348 Service and Maintenance
Maintenance Schedule Table (Gasoline Vehicles)
Letters Used to Indicate Maintenance Service Types
I :Inspect then clean, repair or replace as necessary
R : Replace
T : Tighten to the specified torque
L : Lubricate
No. Service Interval
12 000 km/7,500 mi
24 000 km/15,000 mi
36 000 km/22,500 mi
48 000 km/30,000 mi
60 000 km/37,500 mi
72 000 km/45,000 mi
84 000 km/52,500 mi
96 000 km/60,000 mi
108 000 km/67,500 mi
120 000 km/75,000 mi
132 000 km/82,500 mi
144 000 km/90,000 mi
156 000 km/97,500 mi
168 000 km/105,000 mi
180 000 km/112,500 mi
192 000 km/120,000 mi
Service
intervals
months or
kilometers
(miles)
whichever
occurs
first (1)
1 Engine oil (2) (4) See Explanation of Complete Vehicle Maintenance Schedule or every 12 months
2 Engine oil filter (2) (4) See Explanation of Complete Vehicle Maintenance Schedule or every 12 months
3 Cooling System Service - - - I - - - I - - - I - - - I or every 24 months
4 Engine Coolant (2) Every 80 000 km (50,000 mi): R
5 Air Cleaner Filter (2) Every 48 000 km (30,000 mi): R
6 PCV System (2) - - - - - - - - I - - - - - - -
7 Spark Plugs (2) Every 160 000 km (100,000 mi): R
8 Spark Plug Wires (2) Every 160,000 km (100,000 mi): R
9 Fuel Tank, Cap, and Lines (2) (6) - - - - - - - - I - - - - - - -
10 Engine Accessory Drive Belt(s) (2) Every 60 000 km (37,500 mi): I
Every 160 000 km (100,000 mi): R

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
352 Service and Maintenance
7. SPARK PLUGS :Change every
160 000 km (100,000 miles).
8. SPARK PLUG WIRES : Clean
wires and inspect for burns, cracks
or other damage. Check the wire
boot fit at the coilpack and at the
spark plugs. And replace every
160 000 km (100,000 miles).
9. FUEL TANK, CAP AND LINES :
Inspect the fuel tank, cap and lines
for damage or leaks. Remove fuel
cap, inspect gasket for an even filler
neck imprint, and any damage.
Replace parts as needed.
10. ENGINE ACCESSORY DRIVE
BELT(S) : Inspect belts. Look for
cracks, fraying, wear, and proper
tension. Adjust or replace as
needed, and change every
160 000 km (100,000 miles).
11. EVAPORATIVE CONTROL
SYSTEM (ECS) : Visually check all
fuel and vapor lines and hoses for
proper hookup, routing, and
condition. Check that bowl vent and
purge valves work properly,
if equipped. Replace as needed. 12. SHIELDS AND UNDER HOOD
INSULATION :
Inspect shields and
under hood insulation for damage or
looseness. Adjust or replace as
required.
13. AIR INTAKE SYSTEM : Check
the air intake system installation to
see that gaskets are seated
properly and all hose connections,
fasteners, and other components
are tight. Also check to be sure that
the air cleaner housing is properly
seated, that the cover fits tightly,
and the wingnut(s) is/are tight.
Tighten connections and fasteners
or replace damaged parts as
required.
14. THERMOSTATICALLY
CONTROLLED ENGINE COOLING
FAN : With the engine off and below
normal operating temperature,
check to see that the fan can be
rotated by hand on fluid coupling or
viscous drives. Replace as
necessary. 15. AUTOMATIC TRANSMISSION
FLUID :
Check the automatic transmission
fluid level at each engine oil change
and replace fluid every 84 000 km
(52,500 miles). To check the fluid
level, first set the parking brake,
then start the engine in "P" position.
With the regular brakes applied,
move the selector lever through all
the gear positions, ending with "P".
You must check the fluid level with
the engine running at slow idle and
the truck must be on a level surface.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
364 Service and Maintenance
conforms to this maintenance
schedule. (Recommended oil: CK-4
(API designations))
4. Fuel Filter :Replace the fuel
filter every 24 000 km (15,000 miles)
or more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
5. Pre-Fuel Filter/Water
separator : Replace the fuel filter
every 24 000 km (15,000 miles) or
more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
6. Air Cleaner Filter : The level of
dirt in the air cleaner element can
be checked against the indicator.
Replace the air cleaner filter when
the multi-information display (MID)
shows "CHECK AIR FILTER".
7. Damage to Air Intake Ducts and
Hoses : Check for damage of air
intake ducts and hoses and that
those are correctly installed every
24 000 km (15,000 miles) or
12 months. Replace or adjust those
if necessary. 8. Drive Belts :
Check belt driving
the fan, alternator or A/C
compressor every 16 000 km
(10,000 miles). Look for cracks,
fraying, wear, and proper tension.
9. Engine Bolt Torques : Loosened
bolts result in lower engine output.
Check and adjust manifold
mounting, and injectors to correct
torque every 80 000 km
(50,000 miles).
10. Rotate Tires : To equalize wear,
rotate tires and adjust tire pressures
every 10 400 km (6,500 miles). See
Tire Rotation 0323.
11. Engine Cooling System : At
12 months or 16 000 km
(10,000 miles) intervals, wash
radiator cap and filler neck with
clean water, pressure test system
and radiator cap for proper pressure
holding capacity, tighten hose
clamps and inspect condition of all
cooling and heater hoses. Replace
hoses if cracked, swollen or
otherwise deteriorated. Have the
hoses replaced by your authorized
dealer. 12. Engine Coolant :
Inspect the
engine coolant every 12 months.
Replace the engine coolant every
24 months, drain the engine coolant
by opening the drain plug at the
bottom of the radiator core, flush
and refill the engine cooling system
with a new engine coolant. Refer to
"Preparing Engine Coolant" in
Engine Coolant 0263. Have the
Engine Coolant replaced by your
authorized dealer.
13. Exhaust System : Check the
complete exhaust system every
16 000 km (10,000 miles). Check
body areas near the exhaust
system. Look for broken, damaged,
missing, or out-of-position parts.
Also inspect for open seams, holes,
loose connections, or other
conditions which could cause heat
build-up at the rear body floor pan,
or could let exhaust fumes seep into
the passenger compartment. Dust
or water in the cabin may indicate a
leak in that area. Required repairs
should be made at once.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 365
14. DPF (Clean Filter) :Clean the
filter every 160 000 km
(100,000 miles) or 3,000 hours
whichever occurs first.
15. DPF (Pressure Difference
Sensor 0 Point Adjustment) :
Adjust the sensor every 160 000 km
(100,000 miles) or 3,000 hours
whichever occurs first.
16. DPF (Pressure Difference
Sensor Hose) : Inspect the sensor
hose every 160 000 km
(100,000 miles) or 3,000 hours
whichever occurs first. Replace the
sensor hose every 400 000 km
(250,000 miles).
17. Fuel Line System : Inspect the
fuel tank, cap and lines for damage
which could cause leakage every
16 000 km (10,000 miles). Inspect
fuel cap for correct sealing ability
and indications of physical damage.
Replace any damaged or
malfunctioning parts.
18. Brake Lining and Pad for
Wear : Check drum brake lining and
disc brake pad for wear or cracks
every 16 000 km (10,000 miles).
Check brakes (including parking brake) more often if operating
conditions or driving habits result in
frequent braking.
Front disc brakes have built-in wear
noise indicators which are designed
to make a high pitched squeal or
cricket-like warning sound when the
brake pads are worn to the point
where new pads are needed.
When the truck is in motion, the
sound may be constant or it may
come and go. Pressing the brake
pedal firmly may cause the sound
to stop.
Have the brake linings or the brake
pads replaced by your authorized
dealer as soon as possible after the
warning first becomes evident.
Failure to do so can result in
expensive damage to the brake
system or a serious accident.
19. Brake Drum and Rotor for
Wear and Damage :
Check brake
drums (rear and parking) and rotors
(front) for wear or damage every
32 000 km (20,000 miles) or
12 months whichever occurs first. 20. Brake Electric Vacuum Pump
(4500HD, 4500XD models) :
Inspect the brake electric vacuum
pump operation every 16 000 km
(10,000 miles) or 12 months,
whichever occurs first.
21. Brake Fluid :
Check the fluid in
the brake fluid reservoir every
16 000 km (10,000 miles). Replace
the fluid every 48 000 km
(30,000 miles).
22. Hydraulic Brake Booster Fluid
(5500HD, 5500XD models) :
Replace ATF Dexron VI fluid every
24 months or 30,000 miles
(48,000 km), whichever occurs first.
23. Brake Line and Hoses : Check
lines and hoses for proper hook-up,
binding, leaks, cracks, chafing, etc.
every 32 000 km (20,000 miles).
Any questionable parts should be
replaced or repaired at once. When
rubbing or wear is noted on lines or
hoses, the cause must be corrected
at once.
24. Parking Brake Cable : Check
the parking brake cable every
16 000 km (10,000 miles) or
12 months whichever occurs first.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
390 Technical Data
Fuel injection timing
(static) degree0° Variable 0°
Valve clearance (Between
cam and roller) Both intake and exhaust
valves:
0.15 mm (0.006 in) in cold engine —
Both intake and exhaust
valves:
0.6 mm (0.024 in) in cold engine
Idling speed 576 - 625 r/min 550 r/min 500 - 600 r/min
Fan belt tension New belt: 4 - 6 mm (0.16 -
0.24 in)/212 - 236 Hz
When used: 6 - 8 mm (0.24
- 0.31 in)/181 - 195 Hz —
New belt: 5 - 7 mm (0.20 -
0.28 in)/184 - 206 Hz
When used: 8 - 9 mm (0.31
- 0.35 in)/158 - 170 Hz
Oil filter Replaceable element type Replaceable element type Catridge
Engine oil capacity When changing oil and
filter:
8.2 L (8.7 qt)
*1
When changing oil and filter:
5.7 L (6.0 qt)
*1
When changing oil only: 9.5 L (10.0 qt)*1
When changing oil and
filter:
11.0 L (11.6 qt)
*1
Engine coolant capacity 12.6 L (13.3 qt)*215.0 L (15.9 qt)*219.6 L (20.7 qt)*2
Preheating system Glow plugs—Glow plugs

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Technical Data 393
Fuel
Fuel tank capacity
*6113 L (30.0 qt/24.9 gal) 113 L (30.0 qt/24.9 gal) 113 L (30.0 qt/24.9 gal)125 L (33.0 qt/27.5 gal)
Diesel Exhaust Fluid (DEF)
DEF tank capacity (Diesel Only) 16.0 L (4.23 gal)
Steering
Steering wheel free play 10 - 50 mm (0.39 - 1.97 in)
Power steering fluid capacity 1.5 L (1.6 qt)
Wheel
Wheel alignment Toe-in -2 to 2 mm (-0.08 to 0.08 in)
Camber 0°15’
Caster LH 2°50’, RH 3°40’
King pin 12°
Wheel hub bearing grease capacity 0.11 kg (0.24 lb)
Wheel stud nut torque : Front and rear 500 Y(50 kgf m/363 lb ft)
Disc Brakes
Model 3500/3500HD/4500HD 4500/4500XD/5500HD/5500XD
Brake size (Diameter x
Thickness) 293 x 40 mm (11.54 x 1.57 in) 363 x 42 mm (14.29 x 1.65 in)

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Technical Data 395
Oil pan drain plug83.3Y(8.5 kgf m/
61.0 lb ft) 25.0
Y(2.5 kgf m/
18.0 lb ft) 83.3
Y(8.5 kgf m/
61.0 lb ft)
Oil filter drain plug 25.0Y(2.5 kgf m/
18.0 lb ft) —
—
Oil filter —30.0Y(3.1 kgf m/
22.0 lb ft) —
Oil filter cartridge ——63.7Y(6.5 kgf m/
47.0 lb ft)
Remarks:
*1see Engine Oil (Gasoline) 0257 orEngine Oil (Diesel) 0251.
Remarks:*2see Engine Coolant 0263.
Remarks:*3see Automatic Transmission Fluid 0260.
Remarks:*4see Rear Axle (Gear Oil Viscosity Chart) 0283 orRear Axle (Oil Level Check) 0283.
Remarks:*5only for vehicles equipped with optional limited slip differential.
Remarks:*6The fuel tank capacity is stated on a metal plate attached to the fuel tank body. Only fill the tank to
95 percent of its capacity; this allows room for the expansion of the fuel.
Remarks:
*7larger capacity batteries 31 (180-930) × 2 can also be used. However, do not mix batteries of different
types and from different makers.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
412 Index
Proposition 65 Warning,California . . . . . . . . . . . . . . . . . 245, 326
R
Radio Frequency Statement . . . . 404
Radio Reception . . . . . . . . . . . . . . . . 112
Radios
AM-FM Radio . . . . . . . . . . . . . . . . . 108
Rear Axle . . . . . . . . . . . . . . . . . . . . . . . 283
Rear Seats . . . . . . . . . . . . . . . . . . . . . . 48
Rear Storage . . . . . . . . . . . . . . . . . . . . 63
Recommended Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 378
Reduced Engine Power Light . . . . 91
Reimbursement Program, GM Mobility . . . . . . . . . . . . . . . . . . . 400
Remote Keyless Entry (RKE)
System . . . . . . . . . . . . . . . . . . . . . . . . . 32
Replacement Parts Maintenance . . . . . . . . . . . . . . . . . . 380
Reporting Safety Defects
General Motors . . . . . . . . . . . . . . . 405
U.S. Government . . . . . . . . . . . . . 405
Roads Driving, Wet . . . . . . . . . . . . . . . . . . 143
Roadside Assistance
Program . . . . . . . . . . . . . . . . . . . . . . . 400
Roofmarker Lamps . . . . . . . . . . . . . 295
Rotation, Tires . . . . . . . . . . . . . . . . . . 323 Routing, Engine Drive Belt . . . . . . 396
Running out of Fuel . . . . . . . . . . . . . 238
Running the Vehicle While
Parked . . . . . . . . . . . . . . . . . . . . . . . . 179
S
Safety Defects ReportingGeneral Motors . . . . . . . . . . . . . . . 405
U.S. Government . . . . . . . . . . . . . 405
Safety System Check . . . . . . . . . . . . 55
Scheduling Appointments . . . . . . . 401
Seat Belts . . . . . . . . . . . . . . . . . . . . . . . 49 Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Extender . . . . . . . . . . . . . . . . . . . . . . . . 55
Lap Belt . . . . . . . . . . . . . . . . . . . . . . . . 53
Reminders . . . . . . . . . . . . . . . . . . . . . . 83
Three-Point . . . . . . . . . . . . . . . . . . . . . 51
Use During Pregnancy . . . . . . . . . . 53
Seats Position, Front . . . . . . . . . . . . . . . . . . 44
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Security Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 39
Selector Lever . . . . . . . . . . . . . . . . . . 214
Service . . . . . . . . . . . . . . . . . . . . . . . . . 131 Accessories and
Modifications . . . . . . . . . . . . . . . . 245
Climate Control System . . . . . . . 126
Doing Your Own Work . . . . . . . . 245 Service (cont'd)
Publications Ordering
Information . . . . . . . . . . . . . . . . . . 403
Scheduling Appointments . . . . . 401
Transmission Warning Light . . . . 88
Vehicle Soon Light . . . . . . . . . . . . . . 84
Shift Lock Control Function Check, Automatic
Transmission . . . . . . . . . . . . . . . . . . 285
Shopping Bag Hooks . . . . . . . . . . . . 64
Sidemarker Lamps . . . . . . . . . . . . . 295
Signals, Turn and Lane-Change . . . . . . . . . . . . . . . . . 105
Specifications and
Capacities . . . . . . . . . . . . . . . . . . . . . 389
Speed Limiter . . . . . . . . . . . . . . . . . . . 231
Speedometer . . . . . . . . . . . . . . . . . . . . 80
Starting and Stopping the Vehicle . . . . . . . . . . . . . . . 165, 168
Steering . . . . . . . . . . . . . . . . . . . . . . . . 143 Fluid, Power . . . . . . . . . . . . . . . . . . 273
Wheel Adjustment . . . . . . . . . . . . . . 72
Stoplamps and Back-up Lamps
Bulb Replacement . . . . . . . . . . . . 297
Storage Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Storage Areas Glove Box . . . . . . . . . . . . . . . . . . . . . . 61