fuel cap CHEVROLET MALIBU 2000 5.G Owners Manual

iv
Fuel
Checking Fluids and Lubricants
Bulb Replacement
Windshield Wiper Blade Replacement
Tires and WheelsAppearance Care
Electrical System/Fuses and Circuit Breakers
Capacities and Specifications
Normal Maintenance Replacement Parts
Table of Contents (cont'd)
Maintenance Schedule Service and Appearance Care
Section
7
Section
6
Scheduled Maintenance
Periodic Maintenance InspectionsRecommended Fluids and Lubricants
Maintenance Records

2-55
If the light stops flashing and remains on steady,
see ªIf the Light Is On Steadyº following.
If the light continues to flash, when it is safe to do so,
stop the vehicle. Find a safe place to park your vehicle.
Turn the key off, wait at least 10 seconds and restart the
engine. If the light remains on steady, see ªIf the Light
Is On Steadyº following. If the light is still flashing,
follow the previous steps, and drive the vehicle to your
dealer or qualified service center for service.
If the Light Is On Steady
You may be able to correct the emission system
malfunction by considering the following:
Did you recently put fuel into your vehicle?
If so, reinstall the fuel cap, making sure to fully install
the cap. See ªFilling Your Tankº in the Index. The
diagnostic system can determine if the fuel cap has been
left off or improperly installed. A loose or missing fuel
cap will allow fuel to evaporate into the atmosphere.
A few driving trips with the cap properly installed
should turn the light off.Did you just drive through a deep puddle of water?
If so, your electrical system may be wet. The condition
will usually be corrected when the electrical system
dries out. A few driving trips should turn the light off.
Have you recently changed brands of fuel?
If so, be sure to fuel your vehicle with quality fuel
(see ªFuelº in the Index). Poor fuel quality will cause
your engine not to run as efficiently as designed.
You may notice this as stalling after start
-up, stalling
when you put the vehicle into gear, misfiring, hesitation
on acceleration or stumbling on acceleration. (These
conditions may go away once the engine is warmed up.)
This will be detected by the system and cause the light
to turn on.
If you experience one or more of these conditions,
change the fuel brand you use. It will require at least
one full tank of the proper fuel to turn the light off.
If none of the above steps have made the light turn off,
have your dealer or qualified service center check the
vehicle. Your dealer has the proper test equipment and
diagnostic tools to fix any mechanical or electrical
problems that may have developed.

2-59 Fuel Gage
United States Canada
Your fuel gage tells you about how much fuel you
have left, when the ignition is on. When the indicator
nears empty, the light will come on and you will hear a
chime. You still have a little fuel left, but you should
get more soon.Here are four things that some owners ask about.
None of these show a problem with your fuel gage:

At the service station, the gas pump shuts off
before the gage reads full.

It takes a little more or less fuel to fill up than the
gage indicated. For example, the gage may have
indicated the tank was half full, but it actually took a
little more or less than half the tank's capacity to fill
the tank.

The gage moves a little when you turn a corner or
speed up.

The gage goes back to empty when you turn off
the ignition.

3-4 Air Conditioning
The air conditioner and heater work best if you keep
your windows closed while using them. Your vehicle
also has the flow
-through ventilation system described
later in this section.
On very hot days, open the windows long enough to let
hot inside air escape. This reduces the time it takes for
your vehicle to cool down, which should help
fuel economy.
On cool, but sunny days, the sun may warm your upper
body, but your lower body may not be warm enough.
You can use BI
-LEVEL with the temperature knob in
the middle and the A/C button pushed in. The system
will bring in outside air and direct slightly warmer air to
your lower body.
For quick cool
-down on very hot days, use VENT with
the temperature knob all the way in the blue area and the
A/C and recirculation buttons pressed. If this setting is
used for long periods of time, the air in your vehicle
may become too dry.
For normal cooling on hot days, use VENT with the
temperature knob in the blue area and the A/C button
pushed in. The system will bring in outside air and
cool it.
Heating
On cold days, use FLOOR and the OUTSIDE AIR
button with the temperature knob all the way in the red
area. The system will bring in outside air, heat it and
send it to the floor outlets.
Your vehicle has heat ducts that are directed toward the
rear seat. Keep the area under the front seats clear of
obstructions so the heated air can reach the rear
seat passengers.
If your vehicle has an engine coolant heater, you can use
it to help your system provide warm air faster when it's
cold outside (0
F (
-18
C) or lower). An engine coolant
heater warms the coolant your engine and heating
system uses to provide heat. See ªEngine Coolant
Heaterº in the Index.

4-30
Loading Your Vehicle
Two labels on your vehicle show how much weight it
may properly carry. The Tire
-Loading Information
label found on the rear edge of the driver's side rear
passenger door tells you the proper size, speed rating
and recommended inflation pressures for the tires on your
vehicle. It also gives you important information about
the number of people that can be in your vehicle and the
total weight that you can carry. This weight is called the
Vehicle Capacity Weight, and includes the weight of all
occupants, cargo and all nonfactory
-installed options.
The other label is the Certification label, found on
the rear edge of the driver's side door. It tells you the
gross weight capacity of your vehicle, called the Gross
Vehicle Weight Rating (GVWR). The GVWR includes
the weight of the vehicle, all occupants, fuel and cargo.
Never exceed the GVWR for your vehicle, or the Gross
Axle Weight Rating (GAWR) for either the front or
rear axle.
And, if you do have a heavy load, you should spread
it out. Don't carry more than 132 lbs. (60 kg) in
your trunk.

4-32
Towing a Trailer
CAUTION:
If you don't use the correct equipment and drive
properly, you can lose control when you pull a
trailer. For example, if the trailer is too heavy,
the brakes may not work well
-- or even at all.
You and your passengers could be seriously
injured. You may also damage your vehicle; the
resulting repairs would not be covered by your
warranty. Pull a trailer only if you have followed
all the steps in this section. Ask your dealer for
advice and information about towing a trailer
with your vehicle.
Your vehicle can tow a trailer if it is equipped with the
proper trailer towing equipment. To identify what the
vehicle trailering capacity is for your vehicle, you
should read the information in ªWeight of the Trailerº
that appears later in this section. But trailering is
different than just driving your vehicle by itself.
Trailering means changes in handling, durability and
fuel economy. Successful, safe trailering takes correct
equipment, and it has to be used properly.
That's the reason for this part. In it are many
time
-tested, important trailering tips and safety rules.
Many of these are important for your safety and that
of your passengers. So please read this section carefully
before you pull a trailer.
Load
-pulling components such as the engine, transaxle,
wheel assemblies and tires are forced to work harder
against the drag of the added weight. The engine is
required to operate at relatively higher speeds and under
greater loads, generating extra heat. What's more, the
trailer adds considerably to wind resistance, increasing
the pulling requirements.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Fuels in Foreign Countries
6
-5 Filling Your Tank
6
-7 Filling a Portable Fuel Container
6
-8 Checking Things Under the Hood
6
-11 Engine Oil
6
-16 Engine Air Cleaner/Filter
6
-17 Automatic Transaxle Fluid
6
-18 Engine Coolant
6
-21 Surge Tank Pressure Cap
6
-21 Power Steering Fluid
6
-22 Windshield Washer Fluid
6
-23 Brakes
6
-27 Battery6
-27 Bulb Replacement
6
-35 Windshield Wiper Blade Replacement
6
-36 Tires
6
-44 Appearance Care
6
-45 Cleaning the Inside of Your Vehicle
6
-47 Care of Safety Belts
6
-48 Cleaning the Outside of Your Vehicle
6
-50 Cleaning Aluminum Wheels (If Equipped)
6
-51 Finish Damage
6
-52 GM Vehicle Care/Appearance Materials
6
-53 Vehicle Identification Number (VIN)
6
-54 Electrical System
6
-60 Replacement Bulbs
6
-60 Capacities and Specifications
6
-61 Normal Maintenance Replacement Parts

6-6
The cap is behind a hinged door on the right side of your
vehicle. To open the door, insert your finger into the
finger depression next to the fuel door.
While refueling, hang the tethered cap inside the
fuel door.
To remove the cap, turn it slowly to the left
(counterclockwise). The cap has a spring in it; if you let
go of the cap too soon, it will spring back to the right.
CAUTION:
If you get gasoline on yourself and then
something ignites it, you could be badly burned.
Gasoline can spray out on you if you open the
fuel filler cap too quickly. This spray can happen
if your tank is nearly full, and is more likely in
hot weather. Open the fuel filler cap slowly and
wait for any ªhissº noise to stop. Then unscrew
the cap all the way.
Be careful not to spill gasoline. Clean gasoline from
painted surfaces as soon as possible. See ªCleaning the
Outside of Your Vehicleº in the Index.

6-7
When you put the cap back on, turn it to the right
(clockwise) until you hear a clicking sound. Make sure
you fully install the cap. The diagnostic system can
determine if the fuel cap has been left off or improperly
installed. This would allow fuel to evaporate into the
atmosphere. See ªMalfunction Indicator Lampº in
the Index.
NOTICE:
If you need a new cap, be sure to get the right
type. Your dealer can get one for you. If you get
the wrong type, it may not fit properly. This may
cause your malfunction indicator lamp to light
and your fuel tank and emissions system may be
damaged. See ªMalfunction Indicator Lampº in
the Index.
Filling a Portable Fuel Container
CAUTION:
Never fill a portable fuel container while it is in
your vehicle. Static electricity discharge from the
container can ignite the gasoline vapor. You can
be badly burned and your vehicle damaged if this
occurs. To help avoid injury to you and others:

Dispense gasoline only into
approved containers.

Do not fill a container while it is inside a
vehicle, in a vehicle's trunk, pickup bed or
on any surface other than the ground.

Bring the fill nozzle in contact with the
inside of the fill opening before operating
the nozzle. Contact should be maintained
until the filling is complete.

Don't smoke while pumping gasoline.

6-60
Replacement Bulbs
Exterior Lamps Bulb
High
-Beam Headlamp 9005. . . . . . . . . . . . . . . . . . . .
Low
-Beam Headlamp 9006. . . . . . . . . . . . . . . . . . . .
Front Park/Turn 3157 NA. . . . . . . . . . . . . . . . . . . . . .
Front Sidemarker 24. . . . . . . . . . . . . . . . . . . . . . . . . .
Back
-Up/Rear Turn 3156. . . . . . . . . . . . . . . . . . . . . .
Center
- Mounted High Level Stoplamp
(Interior Mounted) 912. . . . . . . . . . . . . . . . . . . . . .
Tail/Stoplamp 3057. . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Lamps Bulb
Dome 561 *. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glovebox 194 *. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For service on these bulbs, contact your Chevrolet
dealer service department.
Capacities and Specifications
Engine Specifications
VIN Engine Code J. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type V6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement 3.1 Liters. . . . . . . . . . . . . . . . . . . . . . . .
Firing Order 1
-2-3-4-5-6 . . . . . . . . . . . . . . . . . . . . . .
Horsepower 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Nut Torque100 lb
-ft (140 N´m) . . . . . . . . . .
Cooling System13.6 quarts (12.9 L) . . . . . . . . . . . . .
Engine Crankcase4.5 quarts (4.3 L) . . . . . . . . . . . .
Fuel Tank14.3 gallons (54.1 L) . . . . . . . . . . . . . . . . .
Refrigerant, Air ConditioningSee refrigerant . . . . .
charge label under the hood.
Tire Pressures, SizesSee Tire
-Loading . . . . . . . . . . .
Information label on the rear driver's
side passenger door.
All capacities are approximate. When adding, be sure to fill
to the appropriate level or as recommended in this manual.
See ªRecommended Fluids and Lubricantsº in the Index.