engine CHEVROLET MALIBU 2004 5.G Owners Manual

Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-17for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. SeeEngine
Coolant on page 5-24for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer tank and add the proper uid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are inated
to the correct pressures. Do not forget to check your
spare tire. SeeTires on page 5-50for further details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every 50 hours of tape play. SeeAudio System(s)
on page 3-52for further details.
6-9

At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-29if necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your GM Goodwrench dealer for service.
Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-29if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but do not start the engine. Without applying the
regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), contact your GM
Goodwrench dealer for service.
6-10

Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to OFF in each shift lever position.
The key should turn to OFF only when the shift lever
is in PARK (P).
The key should come out only in OFF.
Contact your GM Goodwrench dealer if service is
required.
Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your GM Goodwrench dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-11

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-17.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-24.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 109435474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
6-12

Normal Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your dealer.
Part GM Part Numbers ACDelco®Part
Numbers
Engine Air Cleaner/Filter 24577608 A1615C
Engine Oil Filter
2.2L Engine
3.5L Engine24460713
25010792PF2244G
PF47
Spark Plugs
2.2L Engine
3.5L Engine25337472
1256838741–981
41–101
Windshield Wiper Blades
Passenger’s Side
Driver’s Side19.6 inches (48.0 cm)
22.0 inches (56.0 cm)50.0 cm
55.0 cm
6-13

Engine Drive Belt Routing
6-14

Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s
performance. Your vehicle uses on-board vehicle
computers to monitor emission control components to
optimize fuel economy, to monitor conditions for air bag
deployment and, if so equipped, to provide anti-lock
braking and to help the driver control the vehicle
in difficult driving situations. Some information may be
stored during regular operations to facilitate repair
of detected malfunctions; other information is stored only
in a crash or near crash event by computer systems
commonly called event data recorders (EDR).In a crash or near crash event, computer systems, such
as the Air Bag Sensing and Diagnostic Module (SDM)
in your vehicle may record information about the
condition of the vehicle and how it was operated, such
as engine speed, brake applications, throttle position,
vehicle speed, safety belt usage, air bag readiness, air
bag performance data, and the severity of a collision.
This information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
To read this information, special equipment is needed
and access to the vehicle or the SDM is required.
GM will not access information about a crash event or
share it with others other than
with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
in response to an official request of police or similar
government office,
as part of GM’s defense of litigation through the
discovery process, or
as required by law.
7-10

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-12

A
Accessory Power Outlets.................................3-20
Adding Washer Fluid.......................................5-34
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment............................5-87
Adjustable Throttle and Brake Pedal..................2-24
Adjusting the Speakers
(Balance/Fade)....................3-55, 3-62, 3-73, 3-86
Air Bag
Readiness Light..........................................3-34
Air Bag Systems.............................................1-52
How Does an Air Bag Restrain?....................1-58
Servicing Your Air Bag-Equipped Vehicle.........1-60
What Makes an Air Bag Inate?....................1-58
What Will You See After an Air Bag Inates?......1-58
When Should an Air Bag Inate?...................1-57
Where Are the Air Bags?..............................1-54
Air Cleaner/Filter, Engine.................................5-22
Airbag Sensing and Diagnostic Module (SDM).......7-10
AM .............................................................3-116
Antenna, Backglass.......................................3-119
Antenna, Fixed Mast......................................3-118
Antenna, XMâ„¢ Satellite Radio Antenna
System.....................................................3-119
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-37Appearance Care............................................5-78
Care of Safety Belts....................................5-81
Chemical Paint Spotting...............................5-84
Cleaning the Inside of Your Vehicle................5-78
Cleaning the Outside of Your Vehicle..............5-81
Finish Damage............................................5-83
Sheet Metal Damage...................................5-83
Underbody Maintenance...............................5-84
Vehicle Care/Appearance Materials................5-84
Weatherstrips..............................................5-81
Arming the System.........................................2-18
Audio Speakers..............................................3-98
Audio System(s).............................................3-52
Audio Steering Wheel Controls....................3-115
Backglass Antenna.....................................3-119
Care of Your Cassette Tape Player...............3-117
Care of Your CD and DVD Player................3-118
Care of Your CDs and DVDs.......................3-118
Fixed Mast Antenna...................................3-118
Radio with Cassette and CD.........................3-69
Radio with CD....................................3-53, 3-58
Radio with Six-Disc CD................................3-82
Rear Seat Audio (RSA).....................3-111, 3-113
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-53
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-52
1

Center Console Storage Area...........................2-45
Center High-Mounted Stoplamp (CHMSL)...........5-47
Chains, Tires..................................................5-64
Charging System Light....................................3-35
Check
Engine Light...............................................3-39
Check Engine Light.........................................3-39
Checking Coolant............................................5-25
Checking Engine Oil........................................5-17
Checking Your Restraint Systems......................1-60
Chemical Paint Spotting...................................5-84
Child Restraints
Child Restraint Systems...............................1-38
Infants and Young Children...........................1-34
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-44
Older Children.............................................1-31
Securing a Child Restraint Designed for the
LATCH System........................................1-46
Securing a Child Restraint in a Rear Seat
Position..................................................1-46
Securing a Child Restraint in the Right Front
Seat Position...........................................1-49
Top Strap...................................................1-42
Top Strap Anchor Location............................1-43
Where to Put the Restraint...........................1-41Cleaning
Inside of Your Vehicle..................................5-78
Outside of Your Vehicle................................5-81
Underbody Maintenance...............................5-84
Video Screen............................................3-118
Weatherstrips..............................................5-81
Your DVD Player.......................................3-118
Cleaning Aluminum Wheels..............................5-83
Cleaning Exterior Lamps/Lenses.......................5-82
Cleaning Fabric/Carpet....................................5-78
Cleaning Glass Surfaces..................................5-80
Cleaning Interior Plastic Components.................5-80
Cleaning Leather............................................5-80
Cleaning the Top of the Instrument Panel...........5-80
Cleaning Tires................................................5-83
Cleaning Ultra Lux Suede................................5-80
Cleaning Vinyl................................................5-80
Cleaning Windshield and Wiper Blades..............5-82
Climate Control System...................................3-21
Automatic...................................................3-25
Outlet Adjustment........................................3-30
Compact Spare Tire........................................5-77
Content Theft-Deferrent....................................2-18
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-47
3