CHEVROLET MALIBU 2016 8.G Owners Manual
Manufacturer: CHEVROLET, Model Year: 2016, Model line: MALIBU, Model: CHEVROLET MALIBU 2016 8.GPages: 420, PDF Size: 7.86 MB
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Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
9087641) - 2016 - crc - 9/3/15
300 Vehicle Care
Washer Fluid
What to Use
When windshield washer fluid is
needed, be sure to read the
manufacturer's instructions before
use. If operating the vehicle in an
area where the temperature may fall
below freezing, use a fluid that has
sufficient protection against
freezing.
Adding Washer Fluid
Open the cap with the washer
symbol on it. Add washer fluid until
the tank is full. SeeEngine
Compartment Overview 0284
iifor
reservoir location.
Caution
. Do not use washer fluid that
contains any type of water
repellent coating. This can
cause the wiper blades to
chatter or skip.
. Do not use engine coolant
(antifreeze) in the
windshield washer. It can
damage the windshield
washer system and paint.
. Do not mix water with
ready-to-use washer fluid.
Water can cause the
solution to freeze and
damage the washer fluid
tank and other parts of the
washer system.
. When using concentrated
washer fluid, follow the
manufacturer instructions for
adding water.
. Fill the washer fluid tank
only three-quarters full when
it is very cold. This allows
for fluid expansion if
(Continued)
Caution (Continued)
freezing occurs, which could
damage the tank if it is
completely full.
Brakes
Disc brake pads have built-in wear
indicators that make a high-pitched
warning sound when the brake pads
are worn and new pads are needed.
The sound can come and go or can
be heard all the time when the
vehicle is moving, except when
applying the brake pedal firmly.
{Warning
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
a crash. When the brake wear
warning sound is heard, have the
vehicle serviced.
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Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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Vehicle Care 301
Caution
Continuing to drive with worn-out
brake pads could result in costly
brake repair.
Some driving conditions or climates
can cause a brake squeal when the
brakes are first applied or lightly
applied. This does not mean
something is wrong with the brakes.
Properly torqued wheel nuts are
necessary to help prevent brake
pulsation. When tires are rotated,
inspect brake pads for wear and
evenly tighten wheel nuts in the
proper sequence to torque
specifications. See Capacities and
Specifications 0381
ii.
Brake pads should be replaced as
complete sets.
Brake Pedal Travel
See your dealer if the brake pedal
does not return to normal height,
or if there is a rapid increase in
pedal travel. This could be a sign
that brake service may be required.
Replacing Brake System Parts
Always replace brake system parts
with new, approved replacement
parts. If this is not done, the brakes
may not work properly. The braking
performance expected can change
in many other ways if the wrong
replacement brake parts are
installed or if parts are improperly
installed.
Brake Fluid
The brake master cylinder reservoir
is filled with GM approved DOT 3
brake fluid as indicated on the
reservoir cap. See Engine
Compartment Overview 0284
iifor
the location of the reservoir. Checking Brake Fluid
With the vehicle in P (Park) on a
level surface, the brake fluid level
should be between the minimum
and maximum marks on the brake
fluid reservoir.
There are only two reasons why the
brake fluid level in the reservoir may
go down:
.
Normal brake lining wear. When
new linings are installed, the
fluid level goes back up.
. A fluid leak in the brake
hydraulic system. Have the
brake hydraulic system fixed.
With a leak, the brakes will not
work well.
Always clean the brake fluid
reservoir cap and the area around
the cap before removing it.
Do not top off the brake fluid.
Adding fluid does not correct a leak.
If fluid is added when the linings are
worn, there will be too much fluid
when new brake linings are
installed. Add or remove fluid, as
necessary, only when work is done
on the brake hydraulic system.
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Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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302 Vehicle Care
{Warning
If too much brake fluid is added, it
can spill on the engine and burn,
if the engine is hot enough. You
or others could be burned, and
the vehicle could be damaged.
Add brake fluid only when work is
done on the brake hydraulic
system.
When the brake fluid falls to a low
level, the brake warning light comes
on. See Brake System Warning
Light 0122
ii.
Brake fluid absorbs water over time
which degrades the effectiveness of
the brake fluid. Replace brake fluid
at the specified intervals to prevent
increased stopping distance. See
Maintenance Schedule 0368
ii.
What to Add
Use only GM approved DOT 3
brake fluid from a clean, sealed
container. See Recommended
Fluids and Lubricants 0376
ii.
{Warning
The wrong or contaminated brake
fluid could result in damage to the
brake system. This could result in
the loss of braking leading to a
possible injury. Always use the
proper GM approved brake fluid.
Caution
If brake fluid is spilled on the
vehicle's painted surfaces, the
paint finish can be damaged.
Immediately wash off any painted
surface.
Battery - North America
The original equipment battery is
maintenance free. Do not remove
the cap and do not add fluid.
The non-hybrid vehicle has a
standard 12-volt battery under the
hood. See Engine Compartment
Overview 0284
ii. Refer to the replacement number
shown on the original battery label
when a new 12-volt battery is
needed.
Hybrid Vehicle
The hybrid vehicle 12-volt battery is
in the trunk on the driver side.
Hybrid vehicles also have a high
voltage battery. Only a trained
service technician with the proper
knowledge and tools should inspect,
test, or replace the high voltage
battery. See your dealer if the high
voltage battery needs service. The
dealer has information on how to
recycle the high voltage battery.
The hybrid high voltage battery is
cooled with air drawn from the
vehicle interior. The cold air intake
for the battery is under the rear
seat. Do not block the area in front
of the cold air intake.
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Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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Vehicle Care 303
{Warning
Damage to the high voltage
battery or high voltage system
can create a risk of electric shock,
overheating, or fire.
If the vehicle is damaged from a
moderate to severe crash, flood,
fire, or other event, the vehicle
should be inspected as soon as
possible. Until the vehicle has
been inspected, store it outside at
least 15 m (50 ft) from any
structure or anything that can
burn. Ventilate the vehicle by
opening a window or a door.
Contact Customer Assistance as
soon as possible to determine
whether an inspection is needed.
SeeCustomer Assistance Offices
0 386
ii. Stop/Start System
If equipped with the 1.5L L4 engine,
the vehicle has a stop/start system
to shut off the engine to help
conserve fuel. See
Starting the
Engine 0228
ii.
Vehicles with a 1.5L engine have an
Absorbed Glass Mat (AGM) 12-volt
battery. Installation of a standard
12-volt battery will result in reduced
12-volt battery life.
When using a 12-volt battery
charger on the 12-volt AGM battery,
some chargers have an AGM
battery setting on the charger.
If available, use the AGM setting on
the charger, to limit charge voltage
to 14.8 volts.
{Warning
WARNING: Battery posts,
terminals, and related
accessories contain lead and lead
compounds, chemicals known to
the State of California to cause
cancer and birth defects or other
(Continued)
Warning (Continued)
reproductive harm. Batteries also
contain other chemicals known to
the State of California to cause
cancer.WASH HANDS AFTER
HANDLING. SeeCalifornia
Proposition 65 Warning 0280
ii.
Vehicle Storage
{Warning
Batteries have acid that can burn
you and gas that can explode.
You can be badly hurt if you are
not careful. See Jump Starting -
North America 0352
iifor tips on
working around a battery without
getting hurt.
Infrequent Usage: Remove the
12-volt battery black, negative (−)
cable from the battery to keep the
battery from running down.
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Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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304 Vehicle Care
Extended Storage: Remove the
12-volt battery black, negative (−)
cable from the battery or use a
battery trickle charger.
Remember to reconnect the battery
when ready to drive the vehicle.
Starter Switch Check
{Warning
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle.
2. Apply both the parking brake and the regular brake.
Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it
starts. 3. Try to start the engine in each
gear. The vehicle should start
only in P (Park) or N (Neutral).
If the vehicle starts in any other
position, contact your dealer for
service.
Automatic Transmission
Shift Lock Control
Function Check
{Warning
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle. It should be
parked on a level surface.
2. Apply the parking brake. Be ready to apply the regular
brake immediately if the vehicle
begins to move. 3. With the engine off, turn the
ignition on, but do not start the
engine. Without applying the
regular brake, try to move the
shift lever out of P (Park) with
normal effort. If the shift lever
moves out of P (Park), contact
your dealer for service.
Park Brake and P (Park)
Mechanism Check
{Warning
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake, set
the parking brake.
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Vehicle Care 305
.To check the parking brake's
holding ability: With the engine
running and the transmission in
N (Neutral), slowly remove foot
pressure from the regular brake
pedal. Do this until the vehicle is
held by the parking brake only.
. To check the P (Park)
mechanism's holding ability:
With the engine running, shift to
P (Park). Then release the
parking brake followed by the
regular brake.
Contact your dealer if service is
required.
Wiper Blade Replacement
Windshield wiper blades should be
inspected for wear or cracking.
It is a good idea to clean the wiper
blade assembly on a regular basis.
When worn, or when cleaning is
ineffective, replace the wiper blade.
For proper windshield wiper blade
length and type, see Maintenance
Replacement Parts 0377
ii.
Caution
Allowing the wiper arm to touch
the windshield when no wiper
blade is installed could damage
the windshield. Any damage that
occurs would not be covered by
the vehicle warranty. Do not allow
the wiper arm to touch the
windshield.
To replace the wiper blade: 1. Pull the wiper assembly away from the windshield.
2. Lift up on the latch in themiddle of the wiper blade
where the wiper arm attaches.
3. With the latch open, pull the wiper blade down toward the
windshield far enough to
release it from the J-hooked
end of the wiper arm.
4. Remove the wiper blade.
5. Reverse Steps 1–3 for wiper blade replacement.
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Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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306 Vehicle Care
Headlamp Aiming
Headlamp aim has been preset and
should need no further adjustment.
If the vehicle is damaged in a crash,
the headlamp aim may be affected.
If adjustment to the headlamps is
necessary, see your dealer.
Bulb Replacement
For the proper type of replacement
bulbs, seeReplacement Bulbs
0 310
ii.
For any bulb-changing procedure
not listed in this section, contact
your dealer.
Halogen Bulbs
{Warning
Halogen bulbs have pressurized
gas inside and can burst if you
drop or scratch the bulb. You or
others could be injured. Be sure
to read and follow the instructions
on the bulb package.
LED Lighting
This vehicle has several LED lamps.
For replacement of any LED lighting
assembly, contact your dealer.
Headlamps, Front Turn
Signal, Sidemarker, and
Parking Lamps
Passenger Side Shown, Driver Side Similar
1. Parking/Turn Signal Lamp
2. Low/High-Beam Headlamp
3. Sidemarker Lamp
To replace one of the headlamp
bulbs:
1. Open the hood. See Hood
0 282
ii.
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Vehicle Care 307
2. For the driver side bulb,remove the windshield washer
bottle filler neck by firmly
pulling it straight up and out of
the bottle.
3. Remove the cap from the back of the headlamp assembly by
turning it counterclockwise.
4. Disconnect the electrical connector.
5. Remove the bulb from the lamp assembly by turning
counterclockwise.
6. Install a new bulb in the lamp assembly.
7. Connect the electrical connector.
8. Replace the cap from the back of the headlamp assembly by
turning it clockwise.
9. For the driver side, reinstall the windshield washer bottle filler
neck by firmly pushing it
straight into the bottle. Ensure
that the filler neck clip engages
into the bracket on the upper
tie-bar.Front Turn Signal, Parking, and
Sidemarker Lamps
To replace one of these lamps:
1. For the driver side bulb, remove the windshield washer
bottle filler neck by firmly
pulling it straight up and out of
the bottle.
2. Remove the bulb socket from the headlamp assembly by
turning it counterclockwise.
3. Remove the bulb from the socket.
4. Replace the bulb in the bulb socket.
5. Install the bulb socket in the headlamp assembly by turning
it clockwise.
6. For the driver side, reinstall the windshield washer bottle filler
neck by firmly pushing it
straight into the bottle. Ensure
that the filler neck clip engages
into the bracket on the upper
tie-bar.
Taillamps, Turn Signal,
Stoplamps, and Back-Up
Lamps (LS and LT)
Trunk Deck Inboard Taillamp and
Back-Up Lamp
1. Back-Up Lamp
2. Taillamp
1. Open the trunk. See Trunk
0 42ii.
2. Remove the push pins and pull back the trunk deck trim.
3. Remove the bulb socket by turning counterclockwise and
pulling straight out.
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Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
9087641) - 2016 - crc - 9/3/15
308 Vehicle Care
4. Remove the bulb from thesocket.
5. Install the new bulb in the bulb socket.
6. Install the bulb socket by turning clockwise.
7. Install the trunk deck trim.
Stoplamp/Taillamp and Turn
Signal Lamp
1. Stop/Tail/Turn Signal Lamp
2. Sidemarker Lamp
Caution
Improper lamp assembly removal
and installation can cause leaks
and water intrusion which may
cause damage to the taillamp. Do
not remove the taillamp assembly
to replace a bulb. Use the trunk
opening to access the bulb.
To replace any one of these bulbs: 1. Open the trunk. See Trunk
0 42
ii.
2. Remove the push pins and pull the trunk trim away from the
taillamp assembly.
3. Remove three hex-nuts from each stud.
4. Remove the lamp by pulling it straight back.
5. Remove the bulb socket from the taillamp assembly by
turning it counterclockwise.
6. Remove the bulb from the socket by turning the bulb
counterclockwise one-quarter
turn and pulling it straight out. 7. Install a new bulb into the
socket.
8. Install the bulb socket into the taillamp assembly by turning it
clockwise.
9. Install the trunk trim, hex nuts, and push pins.
Taillamps, Turn Signal,
Stoplamps, and Back-Up
Lamps (LTZ)
The trunk deck inboard taillamp is
an LED. To replace the taillamp see
your dealer.
Back-Up Lamp
1. Open the trunk. See Trunk
0 42
ii.
2. Remove the push pins and pull back the trunk deck trim.
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Vehicle Care 309
3. Remove the bulb socket byturning counterclockwise and
pulling straight out.
4. Remove the bulb from the socket.
5. Install the new bulb in the bulb socket.
6. Install the bulb socket by turning clockwise.
7. Install the trunk deck trim.
Caution
Improper lamp assembly removal
and installation can cause leaks
and water intrusion which may
cause damage to the taillamp. Do
not remove the taillamp assembly
to replace a bulb. Use the trunk
opening to access the bulb.
The stoplamp/taillamp is an LED. To
replace, see your dealer.
License Plate Lamp
To replace one of these bulbs:
Passenger Side Shown, Driver Side Similar
1. Push the release tab toward the lamp assembly.
2. Pull the lamp assembly down to remove.