brake CHEVROLET MONTE CARLO 2004 Service Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Specications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-18
Supercharger Oil..........................................5-24
Engine Air Cleaner/Filter................................5-26
Automatic Transaxle Fluid..............................5-28
Engine Coolant.............................................5-31
Radiator Pressure Cap..................................5-34
Engine Overheating.......................................5-34
Cooling System............................................5-37Power Steering Fluid.....................................5-47
Windshield Washer Fluid................................5-48
Brakes........................................................5-50
Battery........................................................5-53
Jump Starting...............................................5-54
Headlamp Aiming...........................................5-60
Bulb Replacement..........................................5-60
Halogen Bulbs..............................................5-60
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-60
Taillamps, Turn Signal, Stoplamps and
Sidemarker Lamps.....................................5-62
Back-Up Lamps............................................5-63
Replacement Bulbs.......................................5-63
Windshield Wiper Blade Replacement..............5-64
Tires..............................................................5-65
Ination - Tire Pressure.................................5-72
Tire Pressure Monitor System.........................5-73
Tire Inspection and Rotation...........................5-75
When It Is Time for New Tires.......................5-76
Buying New Tires.........................................5-76
Uniform Tire Quality Grading..........................5-77
Wheel Alignment and Tire Balance..................5-79
Section 5 Service and Appearance Care
5-1

Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing and tools away
from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine parts
and start a re. These include liquids like fuel,
oil, coolant, brake uid, windshield washer and
other uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
Hood Release
To open the hood do the following:
1. Pull the handle located
inside the vehicle near
the parking brake
pedal.
5-10

A. Windshield Washer Fluid Reservoir.
SeeWindshield Washer Fluid on page 5-48.
B. Battery. SeeBattery on page 5-53.
C. Remote Positive (+) Terminal.
SeeJump Starting on page 5-54.
D. Upper Underhood Fuse Block.
See “Upperhood Fuse Block (Upper)” under
Fuses and Circuit Breakers on page 5-104.
E. Lower Underhood Fuse Block.
See “Underhood Fuse Block (Lower)” under
Fuses and Circuit Breakers on page 5-104.
F. Radiator Pressure Cap.
SeeRadiator Pressure Cap on page 5-34.
G. Engine Coolant Recovery Tank.
SeeCooling System on page 5-37.
H. Power Steering Fluid Reservoir.
SeePower Steering Fluid on page 5-47.I. Electric Cooling Fan.
SeeCooling Systemon page 5-37.
J. Engine Oil Fill Cap.
See “Checking Engine Oil” under
Engine Oil on page 5-18.
K. Engine Oil Dipstick.
See “Checking Engine Oil” under
Engine Oil on page 5-18.
L. Bleed Valves (underneath engine shield).
See “How to Add Coolant to the Radiator”
underCooling System on page 5-37.
M. Transaxle Fluid Dipstick.
SeeAutomatic Transaxle Fluid on page 5-28.
N. Brake Master Cylinder Reservoir.
SeeBrakes on page 5-50.
O. Engine Air Cleaner/Filter.
SeeEngine Air Cleaner/Filter on page 5-26.
5-13

A. Windshield Washer Fluid Reservoir.
SeeWindshield Washer Fluid on page 5-48.
B. Battery. SeeBattery on page 5-53.
C. Remote Positive (+) Terminal.
SeeJump Starting on page 5-54.
D. Upper Underhood Fuse Block.
See “Upperhood Fuse Block (Upper)” under
Fuses and Circuit Breakers on page 5-104.
E. Lower Underhood Fuse Block.
See “Underhood Fuse Block (Lower)” under
Fuses and Circuit Breakers on page 5-104.
F. Radiator Pressure Cap.
SeeRadiator Pressure Cap on page 5-34.
G. Engine Coolant Recovery Tank.
SeeCooling System on page 5-37
H. Power Steering Fluid Reservoir
(low in engine compartment).
SeePower Steering Fluid on page 5-47.I. Electric Cooling Fan.
SeeCooling System on page 5-37.
J. Engine Oil Dipstick.
See “Checking Engine Oil” under
Engine Oil on page 5-18.
K. Engine Oil Fill Cap.
See “Checking Engine Oil” under
Engine Oil on page 5-18.
L. Bleed Valves (underneath engine shield).
See “How to Add Coolant to the Radiator”
underCooling System on page 5-37.
M. Transaxle Fluid Dipstick.
SeeAutomatic Transaxle Fluid on page 5-28.
N. Brake Master Cylinder Reservoir.
SeeBrakes on page 5-50.
O. Engine Air Cleaner/Filter.
SeeEngine Air Cleaner/Filter on page 5-26.
5-15

A. Windshield Washer Fluid Reservoir.
SeeWindshield Washer Fluid on page 5-48.
B. Battery.
SeeBattery on page 5-53.
C. Remote Positive (+) Battery Terminal.
SeeBattery on page 5-53.
D. Underhood Electrical Center.
SeeFuses and Circuit Breakers on page 5-104.
E. Radiator Pressure Cap.
SeeCooling System on page 5-37.
F. Engine Coolant Recovery Tank.
SeeCooling System on page 5-37.
G. Power Steering Fluid Reservoir (Below Generator).
SeePower Steering Fluid on page 5-47.H. Electric Cooling Fan.
SeeCooling System on page 5-37.
I. Engine Oil Dipstick.
SeeEngine Oil on page 5-18.
J. Engine Oil Fill Cap.
SeeEngine Oil on page 5-18.
K. Automatic Transaxle Fluid Dipstick.
SeeAutomatic Transaxle Fluid on page 5-28.
L. Brake Fluid Reservoir.
SeeAutomatic Transaxle Fluid on page 5-28.
M. Engine Air Cleaner/Filter.
SeeEngine Air Cleaner/Filter on page 5-26.
5-17

Get the vehicle warmed up by driving about
15 miles (24 km) when outside temperatures are above
50°F (10°C). If it’s colder than 50°F (10°C), you may
have to drive longer.
Checking the Fluid Level
Prepare your vehicle as follows:
Park your vehicle on a level place. Keep the engine
running.
With the parking brake applied, place the shift lever
in PARK (P).
With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the
shift lever in PARK (P).
Let the engine run at idle for three to ve minutes.Then, without shutting off the engine, follow these steps:
The transaxle uid dipstick handle is the black loop near
the rear of the engine compartment, toward the
center. SeeEngine Compartment Overview on
page 5-12for more information on location.
1. Pull out the dipstick and wipe it with a clean rag or
paper towel.
2. Push it back in all the way, wait three seconds and
then pull it back out again.3400 V6 Engine
3800 V6 Engine
5-29

Brakes
Brake Fluid
Your brake master cylinder reservoir is lled with DOT-3
brake uid. SeeEngine Compartment Overview on
page 5-12for the location of the reservoir.There are only two reasons why the brake uid level in
the reservoir might go down. The rst is that the
brake uid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
the uid level goes back up. The other reason is
that uid is leaking out of the brake system. If it is, you
should have your brake system xed, since a leak
means that sooner or later your brakes will not work
well, or will not work at all.
So, it is not a good idea to “top off” your brake uid.
Adding brake uid will not correct a leak. If you add uid
when your linings are worn, then you will have too
much uid when you get new brake linings. You should
add (or remove) brake uid, as necessary, only when
work is done on the brake hydraulic system.
5-50

{CAUTION:
If you have too much brake uid, it can spill on
the engine. The uid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
uid only when work is done on the brake
hydraulic system.
When your brake uid falls to a low level, your brake
warning light will come on. SeeBrake System Warning
Light on page 3-35.
What to Add
When you do need brake uid, use only DOT-3 brake
uid. Use new brake uid from a sealed container only.
SeeRecommended Fluids and Lubricants on page 6-12.
Always clean the brake uid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake uid.
Notice:
Using the wrong uid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system parts so
badly that they will have to be replaced. Do not
let someone put in the wrong kind of uid.
If you spill brake uid on your vehicle’s painted
surfaces, the paint nish can be damaged. Be
careful not to spill brake uid on your vehicle.
If you do, wash it off immediately. See
Appearance Care on page 5-94.
5-51

Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make a
high-pitched warning sound when the brake pads are
worn and new pads are needed. The sound may come
and go or be heard all the time your vehicle is moving
(except when you are pushing on the brake pedal rmly).
{CAUTION:
The brake wear warning sound means that soon
your brakes will not work well. That could lead
to an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.Some driving conditions or climates may cause a brake
squeal when the brakes are rst applied or lightly applied.
This does not mean something is wrong with your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque specications.
Brake linings should always be replaced as complete
axle sets.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you apply the brakes, with or without the
vehicle moving, your brakes adjust for wear.
5-52

Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your vehicle
was designed and tested with top-quality GM brake parts.
When you replace parts of your braking system — for
example, when your brake linings wear down and you
need new ones put in — be sure you get new approved
GM replacement parts. If you do not, your brakes may no
longer work properly. For example, if someone puts in
brake linings that are wrong for your vehicle, the balance
between your front and rear brakes can change — for the
worse. The braking performance you have come to
expect can change in many other ways if someone puts
in the wrong replacement brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelco®battery. When it is time for a new battery,
get one that has the replacement number shown on the
original battery’s label. We recommend an ACDelco
®
battery. SeeEngine Compartment Overview on
page 5-12for battery location.Warning:Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.
Vehicle Storage
If you are not going to drive your vehicle for 25 days
or more, remove the black, negative (−) cable from
the battery. This will help keep your battery from
running down.
{CAUTION:
Batteries have acid that can burn you and
gas that can explode. You can be badly hurt
if you are not careful. SeeJump Starting on
page 5-54for tips on working around a battery
without getting hurt.
Contact your dealer to learn how to prepare your
vehicle for longer storage periods.
Also, for your audio system, seeTheft-Deterrent
Feature on page 3-91.
5-53