Oil CHEVROLET OPTRA 2005 1.G Service Manual

22,500 Miles (37 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-52for proper rotation pattern and additional
information.(See footnote +.)
30,000 Miles (50 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-52for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Inspect drive belt(s).❑Inspect timing belt.
❑Drain, flush and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.An
Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid
valve filter.An Emission Control Service. (See
footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
37,500 Miles (62 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-52for proper rotation pattern and additional
information.(See footnote +.)
6-14

45,000 Miles (75 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.An
Emission Control Service. (See footnote †.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-52for proper rotation pattern and additional
information.(See footnote +.)
❑Inspect drive belt(s).
52,500 Miles (87 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-52for proper rotation pattern and additional
information.(See footnote +.)
60,000 Miles (100 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-52for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace spark plug wires.An Emission Control
Service.
❑Inspect drive belt(s).
❑Replace timing belt.
6-15

❑Drain, flush and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.An
Emission Control Service.
❑Inspect EVAP canister and vapor lines. Replace
solenoid valve filter.An Emission Control Service.
(See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
67,500 Miles (112 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-52for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.An
Emission Control Service. (See footnote †.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-52for proper rotation pattern and additional
information.(See footnote +.)
❑Inspect drive belt(s).
82,500 Miles (137 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-52for proper rotation pattern and additional
information.(See footnote +.)
6-16

90,000 Miles (150 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-52for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service. (See
footnote †.)
❑Inspect drive belt(s).
❑Inspect timing belt.❑Drain, flush and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.An
Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid
valve filter.An Emission Control Service. (See
footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
97,500 Miles (162 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-52for proper rotation pattern and additional
information.(See footnote +.)
6-17

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specified to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-14for further
details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant mixture if necessary. SeeEngine Coolant on
page 5-20for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the windshield
washer tank and add the proper fluid if necessary. See
Windshield Washer Fluid on page 5-29for further details.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are
inflated to the correct pressures. Do not forget to check
your spare tire. SeeTires on page 5-45for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced.
Also look for any opened or broken airbag coverings,
and have them repaired or replaced. (The airbag system
does not need regular maintenance.)
6-18

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number or specification may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets
GM Standard GM6094M and
displays the American Petroleum
Institute Certified for Gasoline
Engines starburst symbol. GM
Goodwrench
®oil meets all the
requirements for your vehicle. To
determine the proper viscosity for
your vehicle’s engine, seeEngine
Oil on page 5-14.
Usage Fluid/Lubricant
Engine Coolant50/50 mixture of clean, drinkable
water (preferably distilled) and good
quality Ethylene Glycol Base Coolant
(GM Part No. U.S. 12378560, in
Canada 993089) and conforming to
GM Specification 1825M or recycled
coolant conforming to GM
Specification 1825M. SeeEngine
Coolant on page 5-20.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Power Steering
SystemDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specification” on
the label.
6-24

Usage Fluid/Lubricant
Automatic
TransaxleAutomatic Transaxle Fluid ESSO
LT 71141 or TOTAL ATF H50235
(GM Part No. in Canada 89021903).
Manual
TransaxleGM Goodwrench
®Synthetic
Manual Transmission Fluid
(GM Part No. U.S. 12346190, in
Canada 10953477) or equivalent
SAE 75W-85 GL-4 gear oil.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Manual
Transaxle Shift
LinkageChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Usage Fluid/Lubricant
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
6-25

Engine (cont.)
Engine Compartment Overview......................5-12
Exhaust.....................................................2-31
Oil .............................................................5-14
Overheating................................................5-23
Starting......................................................2-19
Event Data Recorders (EDR)............................. 7-9
Extender, Safety Belt.......................................1-24
Exterior Lamps...............................................3-15
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-72
Flash-to-Pass.................................................3-10
Flat Tire........................................................5-58
Flat Tire, Changing.........................................5-59
Flat Tire, Storing.............................................5-65
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-19
Power Steering...........................................5-28
Windshield Washer......................................5-29
Fog Lamp Light..............................................3-39
Fog Lamps............................................3-16, 5-40Front Armrest Storage Area..............................2-36
Front Storage Area.........................................2-36
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-41
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-41
System Inspection.......................................6-23
Fuses
Engine Compartment Fuse Block...................5-79
Fuses and Circuit Breakers...........................5-76
Instrument Panel Fuse Block.........................5-77
Windshield Wiper.........................................5-76
G
Gage
Engine Coolant Temperature.........................3-35
Fuel..........................................................3-41
Speedometer..............................................3-28
Tachometer.................................................3-28
5

J
Jump Starting.................................................5-34
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Labelling, Tire Sidewall....................................5-46
Lamps
Dome........................................................3-17
Exterior......................................................3-15
Fog ...................................................3-16, 5-40
Map ..........................................................3-18
LATCH System
Child Restraints...........................................1-39
Securing a Child Restraint Designed for the
LATCH System........................................1-41
Liftgate..........................................................2-13
Light
Airbag Readiness........................................3-29
Anti-Lock Brake System Warning...................3-33
Brake System Warning.................................3-32Light (cont.)
Charging System.........................................3-32
Cruise Control.............................................3-39
Daytime Running Lamps Indicator..................3-40
Door Ajar...................................................3-40
Fog Lamp..................................................3-39
Highbeam On.............................................3-40
Hold Mode.................................................3-35
Low Fuel Warning.......................................3-41
Malfunction Indicator....................................3-36
Oil Pressure...............................................3-38
Passenger Airbag Status Indicator..................3-30
Safety Belt Reminder...................................3-29
Safety Belt Reminder Tone...........................3-29
Speed Sensitive Power Steering (SSPS)
Warning Light..........................................3-34
TCS Warning Light......................................3-34
Traction Control System (TCS) Warning..........3-34
Trunk Ajar..................................................3-40
Loading Your Vehicle.......................................4-28
Lockout Protection..........................................2-11
Locks
Central Door Unlocking System....................... 2-9
Door........................................................... 2-8
Lockout Protection.......................................2-11
Power Door.................................................. 2-9
Rear Door Security Locks.............................2-10
7

N
New Vehicle Break-In......................................2-18
Normal Maintenance Replacement Parts............5-83
O
Odometer......................................................3-28
Odometer, Trip...............................................3-28
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-14
Pressure Light.............................................3-38
Older Children, Restraints................................1-25
Online Owner Center........................................ 7-3
Other Warning Devices...................................... 3-8
Outlet Adjustment............................................3-24
Outside
Convex Mirror.............................................2-34
Heated Mirrors............................................2-34
Manual Mirrors............................................2-33
Power Mirrors.............................................2-34
Owners, Canadian............................................... ii
P
Park (P)
Shifting Into................................................2-28
Shifting Out of............................................2-29
Parking
Brake........................................................2-27
Over Things That Burn.................................2-31
Parking Your Vehicle.......................................2-30
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-18
Part C - Periodic Maintenance Inspections..........6-22
Part D - Recommended Fluids and Lubricants....6-24
Part E - Maintenance Record...........................6-26
Passenger Airbag Status Indicator.....................3-30
Passenger Compartment Air Filter.....................3-24
Passenger Sensing System..............................1-58
Passing.........................................................4-12
Power
Accessory Outlets........................................3-18
Door Locks.................................................. 2-9
Electrical System.........................................5-76
Steering Fluid.............................................5-28
Windows....................................................2-15
Pretensioners, Safety Belt................................1-24
9