service schedule CHEVROLET S10 1993 2.G User Guide
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Downloaded from www.Manualslib.com manuals search engine Refer to the  Maintenance  Schedule  to  determine  how  often  to lubricate  them 
and  what  type 
of lubricant  to use. 
Exhaust System 
To help  prevent  damage  to  your  exhaust  system,  do  not  continue  to drive 
your  vehicle  if  you  notice: 
Engine  misfiring 
* Loss of performance 
Other  unusual  operating  conditions 
Have  your  engine  and  exhaust  system  serviced  regularly. 
Three-  Way  Catalytic  Converter 
Your  vehicle’s  three-way  catalytic  converter  is  designed  to  reduce \
 the 
pollutants  in  your  vehicle’s  exhaust.  Use  only  unleaded  fuel \
 in  your  vehicle. 
If 
you  use  leaded  fuel,  you  could  damage  your  three-way  catalytic \
 converter,  and  other  engine  components. 
The  Malfunction  Indicator  (SERVICE  ENGINE  SOON)  lamp  on  your  instrument  panel  lets  you  know  when  your  emission  system  needs \
 service. 
The  light  will  come  on  briefly  when  you  start  your  engine  to let  you  know 
that  the  system  is  working. 
If it  does  not  come  on  when  you  start  your 
engine,  or 
if it  comes  on  and  stays  on  while  you’re  driving,  your  system \
 may 
need  service.  Your vehicle  should  still  be  driveable,  but  you  should  have  your 
system  serviced  right  away. 
6-37   
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Downloaded from www.Manualslib.com manuals search engine Service & Appearance  Care 
Inflation-Tire  Pressure 
The  Certification/Tire  label,  which  is  on  the  driver’s  door  \
lock  pillar,  shows  the 
correct  inflation  pressures  for  your  tires,  when  they’re  cold\
.  “Cold’’  means  your 
vehicle  has  been  sitting  for  at  least  three  hours  or  driven  n\
o  more  than  a mile. 
I NOTICE I 
When to Check:  Check  your  tires  once  a  month  or  more.  Don’t  forget \
 your 
compact  spare  tire  (if 
so equipped).  It  should  be  at 60 psi (420 kPa). 
How to Check:  Use a good  quality  pocket-type  gage  to  check  tire  pressure. 
Simply  looking  at  the  tires  will  not  tell  you  the  pressure,  e\
specially 
if you 
have  radial  tires-which  may 
l’ook properly  inflated  even if they’re 
underinflated. 
If  your  tires  have  valve  caps,  be  sure 
to put  them  back  on.  They  help 
prevent  leaks  by  keeping  out  dirt  and  moisture. 
Ere lnspection  and  Rotation 
To make  your  tires  last  longer,  have  them  inspected  and  rotated  a\
t  the 
mileages  recommended  in  the  Maintenance  Schedule.  See  Scheduled 
Maintenance  Services  in  the  Index. 
6-44   
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Downloaded from www.Manualslib.com manuals search engine Scheduled  Maintenance  Services 
Section 
This  section  covers  the  maintenance  required  for  your  vehicle. Your vehicle 
needs  these  services  to  retain  its safety,  dependability,  and  emission  control 
performance. 
A Word  About  Maintenance ........................................................................\
......... 7-2 
Your  Vehicle  and  the  Environment 
...................................................................... 7-2 
Scheduled  Maintenance  Services 
.................... ~.~~.~~r~~rsw..wmw ..................................... 7-3 
Selecting  The  Proper  Maintenance  Schedule 
................................................. 7-3 
Maintenance  Schedule 
I ........................................................................\
........ 7-5 
Maintenance  Schedule 
II ........................................................................\
....... ~~ 7-7 
Explanation of Scheduled  Maintenance  Services ........................................... 7-8 
Owner  Checks  and  Services 
........................................................................\
...... 7-11 
At Least  Once  a Month ........................................................ I ......................... 7-1 1 
At Least  Once  a Year ........................................................................\
............. 7-11 
Periodic  Maintenance  Inspections 
...................................................................... 7-1  3 
Recommended  Fluids 
& Lubricants ................................................................... 7-1 4 
Maintenance  Record ........................................................................\
................... 7-1 6 
L C iervice  Station  Checks ........................................................................\
.............. 7-17 
Have you purchased  the GM Pmection  Plan?  The Plan 
supplements  your  new  vehicle  warranties. See your GM dealer 
for  details. 
TO248   
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Downloaded from www.Manualslib.com manuals search engine Scheduled Maintenance  Services 
A Word  About  Maintenance 
We  at General  Motors  want to help  you  keep  your vehicle  in  good  working 
condition.  But  we don’t  know  exactly  how  you’ll  drive  it.  You  may  drive  ve\
ry 
short  distances  only  a  few  times  a  week.  Or  you  may  drive  lo\
ng  distances  all 
the  time  in  very  hot,  dusty  weather.  You  may  use  your  vehicle  in  making 
deliveries.  Or  you  may  drive 
it to work, to do errands,  or in many  other ways. 
Because  of  all  the  different  ways  people  use  their  GM vehicles,  maintenance 
needs  vary.  You  may  even  need  more  frequent  checks  and  replacements  than 
you  will  find  in the  schedules  in  this  section. 
So please  read  this  section  and 
note  how  you  drive. If  you  have  any  questions on  how 
to keep  your  vehicle 
in  good  condition,  see  your 
GM dealer,  the  place  many  GM  owners  choose 
to have  their  maintenance  work  done.  Your dealer  can  be  relied  upon  to use 
proper  parts  and  practices. 
Your Vehicle  And The Environment 
Proper  vehicle  maintenance  not  only  helps  keep  your  vehicle  in good  working 
condition,  but  it also  helps  the  environment. 
All recommended  maintenance 
procedures  are  important.  Improper  vehicle  maintenance  or  the  re\
moval  of 
important  components  can  significantly  affect  the  quality  of the  air  we breathe. 
Improper  fluid  levels  or  even  the  wrong  tire  inflation  can  inc\
rease  the  level  of 
emissions  from  your  vehicle.  To help  protect  our  environment,  and  to  help 
keep  your  vehicle  in good  condition,  please  maintain  your  vehicle  properly. 
A 
Performing  maintenance  work  on  a  vehicle  can  be  dangerous.  In 
trying  to 
do some  jobs,  you  can  be  seriously  injured. Do your  own 
maintenance  work  only 
if you  have  the  required  know-how  and  the 
proper  tools  and  equipment  for  the  job. 
If you  have  any  doubt,  have 
a  qualified  technician 
do the  work. 
b 
If you  are skilled  enough  to do some  work  on  your  vehicle,  you  will  probably 
want  to get  the  service  information 
GM publishes.  You will  find  a  list  of 
publications  and  how to get  them  in  Section 
8, ‘Customer  Assistance 
Information”.  See  “Service  Publications”  in the  Index. 
The  Maintenance  Record  provides  a  place  for  you  to record  the  maintenance 
performed  on  your  vehicle.  Whenever  any  maintenance  is  performed\
,  be  sure 
to  write 
it down  in this  section.  This  will  help  you  determine  when  your  next 
maintenance  should  be  done.  In addition,  it  is a  good  idea  to keep  your 
maintenance  receipts.  They  may  be  needed  to qualify  your  vehicle  for 
warranty  repairs. 
7-2   
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Downloaded from www.Manualslib.com manuals search engine Scheduled Maintenance  Services 
This  part  tells  you  the  maintenance  services  you  should  have  d\
one  ana  when 
you  should  schedule  them.  Your 
GM dealer  knows  your  vehicle  best  and 
wants  you to be  happy  with 
it. If  you  go  to  your  dealer  for  all your  service 
needs,  you’ll  know  that  GM-trained  and  supported  service  peop\
le  will  perform 
the  work  using  genuine  GM  parts. 
These  schedules  are  for  vehicles  that: 
carry  passengers  and  cargo  within  the  recommended  limits.  You will  find 
these  limits  on  your  vehicle’s  Certification  Label.  See  “L\
oading  Your 
Vehicle’’  in  the Index. 
are  driven  on  regular  road  surfaces,  and  within  legal  driving  \
limits,  as 
are  driven  off-road  in the  recommended  manner.  See  “Off  Road  Driving 
use  the  proper  fuel.  See  “Fuel”  in the  Index. 
described  in  Section 
4, “Your 
Driving  and  the  Road”. 
With  Your  Four-wheel  Drive  Vehicle”  in  the  Index. 
Selecting  The Proper Maintenant- ~ Schedule 
Your driving  conditions  and  how  you  use  your  vehicle  will  help  you \
 determine 
which  schedule  to  use.  The  schedules  are  found  later  in this  section. 
MAINTENANCE  SCHEDULE 
I 
Is any  one  of  these’  true  for  your  vehicle? 
Most  trips  are  less  than 4 miles (6 kilometers). 
Most  trips  are  less  than  10 miles  (16  kilometers)  and  the  outside 
The  engine  is at  low  speed  most  of  the  time  (as  in  stop-and-go  traffic, 
temperatures  are  below  freezing. 
door-to-door  delivery,  or  other  commercial  uses). 
You 
operate in dusty  areas  or  off-road  frequently. 
You tow  a  trailer. 
If any  one  (or  more) of these  is true  for  your  driving,  follow  Schedule I. The 
chart  for  Schedule 
I has  plus  signs (t). 
MAINTENANCE  SCHEDULE II 
Follow  Schedule II ONLY if none  of the  above  conditions  are  true.  The  chart 
for  Schedule 
II has  dots (e). 
7-3   
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Downloaded from www.Manualslib.com manuals search engine Scheduled Maintenance  Services 
SCHEDULED MAINTENANCE SERVICES  FOR 
I 
If  your  driving  conditions  meet  those  specified  i 
Services”  in  this Section  (or  see  Index),  use 
M 
Item I I Miles (000) I 3 I 6 
No. Service  Kilometers (000) 5 10 
1  Engine  Oil  Change* 
I -Even/  3  Months,  or 
Oil  Filter  Change* 
-Every  3  Months,  or 
tt 
2  Chassis  Lubrication-Every  12 Months, 
,, Clutch  Fork  Ball  Stud  Lubrication  (4.3L  or J I engines  only) I 
4 Cooling  System  Service*-Every  24 
1 Months  or 
5 I Air  Cleaner  Filter  Replacement* I  I 
6 Front  Wheel  Bearing  Repack  (2WD 
Only) 
7 Transmission  Service** 
8 Fuel  Filter  Replacement* 
9 Spark  Plugs  Replacement* 
10  Spark  Plug  Wire  Inspection* 
11  Engine  Timing  Check* 
12  Fuel  Tank, Cap  and  Lines  Inspection* 
13  Engine  Accessory  Drive  Belt  Inspection* 
14  Tire  and  Wheel  Rotation 
t 
15  Drive  Axle  Service tt 
16  Brake  Systems  Inspection** 
FOOTNOTES: 
*An  Emission  Control  Service 
**See  “Explanation 
of Scheduled  Maintenapce  Services” i n the  Index 
TO283 
7-4   
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Downloaded from www.Manualslib.com manuals search engine MAINTENANCE  SCHEDULE I 
THE  SERVICES  SHOWN  ON  THIS  CHART UP TO 60,000 MILES (100 000 km) 
ARE TO BE  DONE  AFTER 60,000 MILES AT THE  SAME  INTERVALS. 
T028r 
7-5   
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Downloaded from www.Manualslib.com manuals search engine scheduled Maintenance Services 
I 
SCHEDU--D MAIM 4ANCE SEf -7s FOR 
If  your driving  conditions  meet  those I 
Services”  in  this  Section (or see  lnde 
Item  Miles 
(000) 
No. Service  Kilometers (000) 
1  Engine  Oil  Change* 
Oil  Filter  Change*  -Every  12  Months, 
or 
-Every 
12 Months,  or 
2  Chassis  Lubrication-Every  12  Months,  or 
Clutch  Fork  Ball  Stud  Lubrication  (4.3L 
engines  only) 
Months  or 
3 
4 Cooling  System  Service*-Every  24 
5 Air  Cleaner  Filter  Replacement* 
6  Front  Wheel  Bearing  Repack  (2WD 
7 Transmission  Service** 
8  Fuel  Filter  Replacement* 
9 Spark  Plugs  Replacement* 
10  Spark  Plug  Wire  Inspection*  11  Engine  Timing  Check* 
12  Fuel  Tank,  Cap  and  Lines  Inspection* 
13  Engine  Accessory  Drive  Belt  Inspection* 
14  Tire  and  Wheel  Rotation 
15  Drive  Axle  Service 
16  Brake  Systems  Inspection** 
Only) 
FOOTNOTES: 
*An  Emission  Control  Service 
36 
5 10 
**See  “Explanation of Scheduled  Maintenance  Services”  in the  Index 
TO287 
7-6   
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Downloaded from www.Manualslib.com manuals search engine MAINTENANCE  SCHEDULE II 
21 
35 22.5 
37,5 
0 
0 
0 
0 
0 
36 
60  37.5 
62.5 
0 
0 
0 
0 
0 
- 
39 
65 - 
- 
THE  SERVICES  SHOWN  ON  THIS  CHART UP TO 60,000 MILES (100 000 km) 
ARE TO BE  DONE  AFTER 60,000 MILES  AT THE  SAME  INTERVALS. 
T028t 
7-7   
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Downloaded from www.Manualslib.com manuals search engine Scheduled Maintenance  Services 
Explanation Of Scheduled  Maintenance  Services 
Below  are  explanations  of the  services  listed  in  the  maintenance  charts. 
The  proper  fluids  and  lubricants  to  use  are  listed  in  this  se\
ction.  Make  sure  whoever  services  your  vehicle  uses  these.  All  parts  should  be  \
replaced  and  all  necessary  repairs  done  before  you  or  anyone  else  drives  th\
e  vehicle. 
1.  ENGINE  OIL  AND  OIL  FILTER  CHANGE*  -ALWAYS  USE  SG  OR  SG/CE  QUALITY,  ENERGY  CONSERVING 
II OILS OF THE  PROPER 
VISCOSITY.  To  determine  the  preferred  viscosity  oil  for  your  vehicle’s 
engine  (e.g.  SAE  5W-30).  See  “Engine  Oil”  in  the  Index.\
 
2.  CHASSIS  LUBRICATION  -Lubricate  the  front  suspension,  ball  joint, 
steering  linkage,  clutch,  and  transfer  case  shift  linkage,  parki\
ng  brake 
cable  guides,  propshaft  splines,  universal  joints,  brake  pedal  s\
prings,  and 
clutch  pedal  springs  at  the  intervals  specified  on  the  proper  \
maintenance 
schedule,  or  at  every  engine  oil  change,  whichever  comes  first.\
  On 
vehicles  without  hydraulic  clutches,  lubricate  the  clutch  cross  \
shaft  every 
30,000  miles 
(50 000 km). 
Ball  joints  should  not  be  lubricated  unless  their  temperature  i\
s  10°F 
(-12°C)  or  higher.  When  the  weather  is  cold,  let  them  war\
m  up  before 
lubricating  them  or  they  could  be  damaged. 
Also,  be  sure  to  check  all  the  vehicle  fluid  levels  at  this  \
time. 
3. CLUTCH  FORK  BALL  STUD  LUBRICATION  (4.3L  ENGINES  ONLY) 
-Lubricate  the  clutch  fork  ball  stud  through  the  fitting  on  th\
e  clutch  housing.  Lubricant  must  be  added  “sparingly”  to  the  fittin\
g,  as  only 
.0066 
Ib.  (.003  kg)  is  required  to  lubricate  the  ball  stud  surface\
. Do not  add 
lubricant  more  often  than  the  intervals  recommended  in  the  Main\
tenance 
Schedules.  Too  much  lubricant 
will damage  the  clutch  assembly. 
4. COOLING  SYSTEM  SERVICE*  -Drain,  flush  and  refill  the  system  wit\
h 
new  coolant.  See  “Engine  Coolant’’  in  the  Index  for  th\
e  proper  coolant 
and  mixture  to  use  in  your  vehicle. 
Also  inspect  the  hoses  and  replace  them 
if they  are  cracked,  swollen,  or 
deteriorated.  Tighten  all  hose  clamps.  Clean  the  outside  of the  radiator 
and  air  conditioning  condenser.  Wash  the  radiator  neck.  To ensure  proper 
operation,  pressure  test  the  radiator  and  cap. 
* An  Emission  Control  Service 
7-8