steering CHEVROLET S10 2003 2.G Service Manual

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certi®ed for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle's engine, see
Engine Oil on
page 5-15.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
ž
Coolant. SeeEngine Coolant on
page 5-27.
Hydraulic Brake
SystemDelco Supreme 11žBrake Fluid or
equivalent DOT-3 brake ¯uid.
Windshield
Washer SolventGM Optikleen
žWasher Solvent or
equivalent.
Hydraulic
Clutch SystemHydraulic Clutch Fluid (GM Part
No. U.S. 12345347, in Canada
10953517, or equivalent DOT-3
brake ¯uid).
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Usage Fluid/Lubricant
Manual
Transmission
with V6 EngineSynchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465, or equivalent).
Manual
Transmission
with L4 EngineFriction Modi®ed Synchromesh
Transmission Fluid (GM Part
No. U.S. 12377916, in Canada
10953509).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
ž
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Chassis
LubricationChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Wheel
BearingsWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No. U.S.
1051344, in Canada 993037, or
equivalent).
Front and Rear
Axle (Standard
Differential)SAE 80W-90 Axle Lubricant (GM
Part No. U.S. 1052271, in Canada
10950849, or equivalent).
Rear Axle
(Locking
Differential)Axle Lubricant; use only GM Part
No. U.S. 1052271, in Canada
10950849.
Do not add friction
modi®er.
6-33

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-10

E
Electrical System............................................5-93
Add-On Equipment......................................5-93
Fuses and Circuit Breakers...........................5-93
Headlamps.................................................5-93
Power Windows and Other Power Options......5-93
Windshield Wiper Fuses...............................5-93
Electronic Transfer Case..................................2-30
Emissions Inspection and Maintenance
Programs...................................................3-35
Engine Compartment Fuse Block......................5-96
Engine Coolant Level Check.............................6-26
Engine Oil Additives........................................5-18
Engine Oil Level Check...................................6-26
Engine..........................................................5-19
Air Cleaner/Filter.........................................5-19
Battery.......................................................5-45
Check and Service Engine Soon Light............3-33
Compartment Overview................................5-12
Coolant Heater............................................2-24
Coolant Temperature Gage...........................3-32
Coolant......................................................5-27
Cooling System Inspection............................6-32
Exhaust.....................................................2-37
Fan Noise..................................................5-39
Oil .............................................................5-15
Overheating................................................5-30
Starting......................................................2-22
Entry Lighting.................................................3-15Environmental Concerns..................................4-16
Exit Lighting...................................................3-16
Express Down Window....................................2-15
Extended Cab (Jump Seat)..............................1-48
Extender, Safety Belt.......................................1-29
Exterior Lamps...............................................3-12
F
Filter.............................................................5-19
Engine Air Cleaner......................................5-19
Finding a PTY Station.....................3-48, 3-56, 3-66
Finding a Station....................3-42, 3-45, 3-53, 3-63
Finish Care....................................................5-88
Finish Damage...............................................5-89
Five-Speed....................................................2-28
Fixed Mast Antenna........................................3-76
Flash-To-Pass Feature....................................... 3-7
Flat Tire, Changing.........................................5-72
Flat Tire........................................................5-71
Fluid.............................................................5-22
Automatic Transmission................................5-22
Manual Transmission....................................5-25
Power Steering...........................................5-39
Windshield Washer......................................5-40
FM ...............................................................3-74
Fog Lamps....................................................3-15
Following Distance..........................................4-61
Four-Wheel Drive....................................2-29, 5-52
5

Hood (cont.)
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-34
How to Add Coolant to the Radiator..................5-36
How to Add Fluid....................................5-24, 5-26
How to Check and Add Fluid............................5-27
How to Check Lubricant..........................5-51, 5-53
How to Check Power Steering Fluid..................5-40
How to Check................................5-22, 5-25, 5-63
How to Inspect the Engine Air Cleaner/Filter.......5-21
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch System Check........................6-28
Hydraulic Clutch.............................................5-26
Hydroplaning..................................................4-32
I
If No Steam Is Coming From Your Engine..........5-31
If Steam Is Coming From Your Engine...............5-30
If the Light Is Flashing.....................................3-34
If the Light Is On Steady.................................3-34
If You Are Stuck in Sand, Mud, Ice or Snow.......4-42
If You Do Decide To Pull A Trailer.....................4-55
If You're Caught in a Blizzard...........................4-40Ignition Positions.............................................2-20
Ignition Transmission Lock Check......................6-30
Infants and Young Children, Restraints...............1-32
In¯ation -- Tire Pressure..................................5-63
Inspection......................................................6-32
Brake System.............................................6-32
Engine Cooling System................................6-32
Exhaust System..........................................6-31
Fuel System...............................................6-32
Part C - Periodic Maintenance.......................6-31
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-31
Throttle System...........................................6-32
Transfer Case and Front Axle (Four-Wheel
Drive).....................................................6-32
Installing a Garage Door Opener.......................2-42
Instrument Panel Brightness.............................3-15
Instrument Panel Fuse Block............................5-94
Instrument Panel.............................................3-23
Cluster.......................................................3-23
Overview..................................................... 3-2
Interior Lamps................................................3-15
J
Jump Seat.....................................................1-10
Jump Starting.................................................5-46
7

M
Maintenance, Normal Replacement Parts..........5-101
Maintenance Schedule.....................................6-26
At Each Fuel Fill.........................................6-26
At Least Four Times a Year..........................6-28
At Least Once a Month................................6-26
At Least Once a Year..................................6-28
At Least Twice a Year..................................6-27
Brake System Inspection..............................6-32
Engine Cooling System Inspection.................6-32
Exhaust System Inspection...........................6-31
Fuel System Inspection................................6-32
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-18
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-26
Part C - Periodic MaintenanceInspections......6-31
Part D - Recommended Fluids and Lubricants . . . 6-33
Part E - Maintenance Record........................6-35
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-31
Throttle System Inspection............................6-32
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection......................................6-32Maintenance Schedule (cont.)
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-63
Making Turns.................................................4-61
Malfunction Indicator Light................................3-33
Manual Lumbar Controls.................................... 1-4
Manual Seats................................................... 1-3
Manual Transmission Check.............................6-27
Manual Transmission.......................................2-22
Fluid..........................................................5-25
Operation...................................................2-28
Manual Windows............................................2-14
Manually Closing the Sunroof...........................2-52
Matching Transmitter(s) to Your Vehicle............... 2-6
Memory Seat.................................................2-53
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S. Virgin
Islands) ± Customer Assistance....................... 7-5
Mirrors..........................................................2-39
Automatic Dimming Rearview........................2-39
Manual Rearview Mirror................................2-39
Outside Convex Mirror.................................2-40
Outside Heated Mirrors................................2-41
Outside Manual Mirror..................................2-40
Outside Power Mirrors..................................2-40
Model Reference................................................ vi
MyGMLink.com................................................ 7-3
9

Playing a Cassette Tape..................................3-58
Playing a Compact Disc..................3-50, 3-60, 3-68
Playing a Speci®c Loaded
Compact Disc.............................................3-70
Playing the Radio...................3-41, 3-44, 3-52, 3-62
Power Steering................................................ 4-9
Power...........................................................3-17
Accessory Outlets........................................3-17
Door Locks.................................................. 2-9
Electrical System.........................................5-93
Lumbar Controls........................................... 1-5
Seat............................................................ 1-4
Steering Fluid.............................................5-39
Windows....................................................2-15
Programmable Automatic Door Locks.................. 2-9
Q
Questions and Answers About Safety Belts.........1-15
R
Radiator Pressure Cap....................................5-29
Radio Messages.............................3-44, 3-50, 3-58
Radios..........................................................3-40
AM-FM Radio.............................................3-41
Care of Your Cassette Tape Player................3-75
Care of Your CD Player...............................3-76
Care of Your CDs........................................3-76Radios (cont.)
Radio with Cassette and CD.........................3-52
Radio with CD............................................3-44
Radio with Six-Disc CD................................3-62
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-41
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-40
Theft-Deterrent............................................3-74
Understanding Reception..............................3-74
RDS Messages..............................3-49, 3-57, 3-67
Rear Axle......................................................5-51
Locking........................................................ 4-9
Rear Door Security Locks................................2-11
Rear Seat Operation......................................... 1-9
Rear Seat Outside Passenger Positions.............1-26
Rear Seat Passengers, Safety Belts..........1-25, 1-26
Rearview Mirror, Automatic Dimming..................2-39
Rearview Mirrors.............................................2-39
Reclining Seatbacks.......................................... 1-6
Recreational Vehicle Towing.............................4-44
Regular Cab and Extended Cab Models.............1-61
Remote Keyless Entry System, Operation............ 2-6
Remote Keyless Entry System............................ 2-5
Removing the Flat Tire and Installing the
Spare Tire..................................................5-76
Removing the Spare Tire and Tools...................5-73
Removing Wheel Covers..................................5-75
Replacement Bulbs.........................................5-59
Replacing Brake System Parts..........................5-45
11

Selecting the Right Schedule, Maintenance.......... 6-5
Service Bulletins.............................................7-10
Service Engine Soon Light in the United States
or Check Engine Light in Canada..................3-33
Service Manuals.............................................7-10
Service........................................................... 5-3
Adding Equipment to the Outside of Your
Vehicle..................................................... 5-4
Doing Your Own Work................................... 5-3
Engine Soon Light.......................................3-33
Four-Wheel-Drive Warning Light.....................3-37
Publications Ordering Information...................7-10
Servicing Your Air Bag-Equipped Vehicle............1-64
Setting Preset PTYs........................................3-67
Setting Preset Stations............3-42, 3-46, 3-54, 3-64
Setting the Time.............................................3-41
Radios with Radio Data Systems (RDS).........3-41
Radios without Radio Data Systems (RDS).....3-40
Setting the Tone (Bass/Treble) . . . 3-43, 3-46, 3-54, 3-64
Sheet Metal Damage.......................................5-89
Shift Speeds..................................................2-29
Shifting Into Park (P).......................................2-33
Shifting Out of Park (P)...................................2-35
Short Trip/City De®nition.................................... 6-5
Short Trip/City Intervals..................................... 6-5
Short Trip/City Scheduled Maintenance................ 6-7
Skidding........................................................4-13
Sliding Rear Windows.....................................2-16Some Other Rainy Weather Tips.......................4-32
Spare Tire Check............................................6-27
Special Fabric Cleaning Problems.....................5-85
Speci®cations, Capacities.................................5-99
Speedometer..................................................3-25
Stalling on an Incline.......................................4-25
Starter Switch Check.......................................6-29
Starting Your Engine.......................................2-22
Starting Your VORTECŸ 2200 L4 Engine...........2-22
Starting Your VORTECŸ 4300 V6 Engine..........2-23
Steering in Emergencies..................................4-10
Steering, Suspension and Front Drive Axle Boot
and Seal Inspection.....................................6-31
Steering Tips................................................... 4-9
Steering.......................................................... 4-9
Storage Areas................................................2-48
Front Storage Area......................................2-48
Glove Box..................................................2-41
Luggage Carrier..........................................2-49
Overhead Console.......................................2-41
Storage.........................................................2-49
Garment Hooks...........................................2-49
Storing a Flat or Spare Tire and Tools...............5-80
Stuck in Sand, Mud, Ice or Snow......................4-42
Sun Visors.....................................................2-16
Sunglasses Storage Compartment.....................2-45
Sunroof.........................................................2-51
Swing-Out Windows........................................2-16
13

When to Check and Change............................5-22
When to Check and What to Use.....................5-26
When to Check Power Steering Fluid................5-40
When to Check......................................5-25, 5-63
When to Inspect the Engine Air Cleaner/Filter.....5-20
When You Are Ready to Leave After Parking on
a Hill.........................................................4-63
Where to Put the Restraint.......................1-39, 1-40
Why Safety Belts Work....................................1-12
Window Lockout.............................................2-15
Windows.......................................................2-14
Manual......................................................2-14
Power........................................................2-15
Sliding Rear................................................2-16
Swing-Out Windows.....................................2-16Windows (cont.)
Windshield Washer Fluid Level Check................6-26
Windshield Washer........................................... 3-8
Fluid..........................................................5-40
Windshield Wiper............................................5-60
Blade Replacement......................................5-60
Fuses........................................................5-93
Windshield Wipers............................................ 3-8
Winter Driving................................................4-38
Wiper Blade Check.........................................6-27
Y
Your Vehicle and the Environment....................... 6-2
16