clutch CHEVROLET SONIC 2016 2.G User Guide

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
230 Vehicle Care
Manual Transmission
Fluid
It is not necessary to check the
manual transmission fluid level.
A transmission fluid leak is the only
reason for fluid loss. If a leak
occurs, take the vehicle to your
dealer and have it repaired as soon
as possible. SeeRecommended
Fluids and Lubricants 0311 for the
proper fluid to use.
Hydraulic Clutch
For vehicles with a manual
transmission, it is not necessary to
regularly check brake/clutch fluid
unless there is a leak suspected.
Adding fluid will not correct a leak.
A fluid loss in this system could
indicate a problem. Have the
system inspected and repaired.
When to Check and What
to Use
The common hydraulic clutch and
brake master cylinder fluid reservoir
is filled with DOT 3 brake fluid as indicated on the reservoir cap. See
Engine Compartment Overview
0
223 for reservoir location.
How to Check and Add Fluid
Visually check the brake/clutch fluid
reservoir to make sure the fluid level
is at the MIN (minimum) line on the
side of the reservoir. The brake/
hydraulic clutch fluid system should
be closed and sealed.
Do not remove the cap to check the
fluid level or to top‐off the fluid level.
Remove the cap only when
necessary to add the proper fluid
until the level reaches the MIN line.
Engine Air Cleaner/Filter
The engine air cleaner/filter is
located in the engine compartment
on the passenger side of the
vehicle. See Engine Compartment
Overview 0223 for more information
on location.
When to Inspect the Engine Air
Cleaner/Filter
For intervals on changing and
inspecting the engine air cleaner/
filter, see Maintenance Schedule
0 302.
How to Inspect the Engine Air
Cleaner/Filter
Do not start the engine or have the
engine running with the engine air
cleaner/filter housing open. Before
removing the engine air cleaner/
filter, make sure that the engine air
cleaner/filter housing and nearby
components are free of dirt and
debris. Remove the engine air
cleaner/filter. Lightly tap and shake
the engine air cleaner/filter (away
from the vehicle), to release loose
dust and dirt. Inspect the engine air
cleaner/filter for damage, and
replace if damaged. Do not clean
the engine air cleaner/filter or
components with water or
compressed air.

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Vehicle Care 239
Brake Fluid
The brake/clutch master cylinder
reservoir is filled with DOT 3 brake
fluid as indicated on the reservoir
cap. SeeEngine Compartment
Overview 0223 for the location of
the reservoir.
There are only two reasons why the
brake fluid level in the reservoir
might go down:
. Normal brake lining wear. When
new linings are installed, the
fluid level goes back up.
. A fluid leak in the brake/clutch
hydraulic system. Have the
brake/clutch hydraulic system
fixed. With a leak, the brakes will
not work well.
Always clean the brake fluid
reservoir cap and the area around
the cap before removing it. Do not top off the brake/clutch fluid.
Adding fluid does not correct a leak.
If fluid is added when the linings are
worn, there will be too much fluid
when new brake linings are
installed. Add or remove fluid, as
necessary, only when work is done
on the brake/clutch hydraulic
system.
{Warning
If too much brake fluid is added, it
can spill on the engine and burn,
if the engine is hot enough. You
or others could be burned, and
the vehicle could be damaged.
Add brake fluid only when work is
done on the brake hydraulic
system.
When the brake/clutch fluid falls to a
low level, the brake warning light
comes on. See Brake System
Warning Light 0102. Brake fluid absorbs water over time.
Replace brake fluid at the specified
intervals to prevent increased
stopping distance. See
Maintenance
Schedule 0302.
What to Add
Use only GM approved DOT 3
brake fluid from a clean, sealed
container. See Recommended
Fluids and Lubricants 0311.{Warning
The wrong or contaminated brake
fluid could result in damage to the
brake system. This could result in
the loss of braking leading to a
possible injury. Always use the
proper brake fluid.
Caution
If brake fluid is spilled on the
vehicle's painted surfaces, the
paint finish can be damaged.
Immediately wash off any painted
surface.

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Vehicle Care 241
For manual transmission
vehicles, put the shift lever in
Neutral, push the clutch pedal
down halfway, and try to start
the engine. The vehicle should
start only when the clutch
pedal is pushed down all the
way to the floor. If the vehicle
starts when the clutch pedal is
not pushed all the way down,
contact your dealer for service.
Automatic Transmission
Shift Lock Control
Function Check
{Warning
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle. It should be
parked on a level surface. 2. Apply the parking brake. Be
ready to apply the regular
brake immediately if the vehicle
begins to move.
3. With the engine off, turn the ignition on, but do not start the
engine. Without applying the
regular brake, try to move the
shift lever out of P (Park) with
normal effort. If the shift lever
moves out of P (Park), contact
your dealer for service.
Ignition Transmission
Lock Check
While parked, and with the parking
brake set, try to turn the ignition to
LOCK/OFF in each shift lever
position.
.For automatic transmission
vehicles, the ignition should turn
to LOCK/OFF only when the
shift lever is in P (Park).
. For manual transmission
vehicles, the ignition should turn
to LOCK/OFF only when the
shift lever is in neutral. On all vehicles, the ignition key
should come out only in LOCK/OFF.
Contact your dealer if service is
required.
Park Brake and P (Park)
Mechanism Check
{Warning
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake, set
the parking brake.
. To check the parking brake's
holding ability: With the engine
running and the transmission in
N (Neutral), slowly remove foot

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
250 Vehicle Care
Mini Fuses Usage16 Washer
17 Fuel Pump (1.8L)
18 Engine Control Module 5
19 Fuel System Control Module 2/Leveling
20 Transmission Control Module 1
21 Engine Control Module 1
22 Coil
23 Engine Control Module 4
24 Engine Control Module 3
25 Engine Control Module 2
26 Injector/Ignition Coil
27 Engine Control Module
28 Air Conditioning Compressor Clutch Mini Fuses Usage
29 Transmission Control Module
30 Horn
31 Front Fog Lamps
32 Left High Beam
33 Right High Beam
SPARE Spare
J-Case Fuses Usage
1 Antilock Brake System Pump
2 Front Wiper
3 Blower
4 Run/Crank IEC
6 Cooling Fan K5
7 Cooling Fan K4
8 EVP
9 Start Relays Usage
RLY 1 Front Wiper Control Relay
RLY 2 Front Wiper Speed Relay
RLY 3 Rear Window Defogger Relay
RLY 4 Run/Crank Relay
RLY 6 Fuel Pump Relay (1.8L)
RLY 7 Cooling Fan K2 Relay (1.4L)
RLY 8 Cooling Fan K3 Relay (1.8L), Cooling Fan K3
High Current
Relay (1.4L)
RLY 9 Powertrain Relay
RLY 10 Start High Current Relay
RLY 11 Air Conditioning Compressor Clutch
Relay
RLY 12 High-Beam Relay
RLY 13 Cooling Fan K1 Relay

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Vehicle Care 251
LWE Engine
The vehicle may not be equipped
with all of the fuses, relays, and
features shown.Mini Fuses Usage
1 Antilock Brake System Valve
2 Sunroof
5 Outside Rearview Mirror
6 AOS/ROS
7 ABS Oil
8 Regulated Voltage Control
9 Rear Wiper
10 Not Used/IBS* 11 Rear Window Defogger
13 Not Used/SAI Valve*
14 Heated Outside Rearview Mirror
15 Heated Seat Front
16 Fuel System Control Module 1
17 Canister Vent
18 Washer Mini Fuses Usage
20 Engine Control Module 5
21 Fuel System Control Module 2/
Leveling
22 Transmission Control Module 1/
DC-DC Converter
24 Engine Control Module 1
25 Coil
26 Engine Control Module 4
27 Engine Control Module 3
28 Engine Control Module 2
29 Injector/ Ignition Coil
30 Engine Control Module
31 Air Conditioning Compressor Clutch

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
252 Vehicle Care
Mini Fuses Usage32 Transmission Control Module
33 Horn
34 Front Fog Lamps
35 Left High Beam
36 Right High Beam
J-Case Fuses Usage
1 Front Wiper
2 Antilock Brake System Pump
3 Blower
4 Run/Crank IEC
6 Cooling Fan K4
7 Cooling Fan K5
8 SAI Pump*
9 EVP
10 Start Micro
Relays Usage
RLY 1 Front Wiper Control
RLY 3 Front Wiper Speed
HC-Micro Relays Usage
RLY 12 Start
U-Micro Relays Usage
RLY 6 Not Used/SAI Valve*
RLY 13 Air Conditioning Compressor Clutch
RLY 14 High-Beam Headlamps
Mini Relays Usage RLY 4 Rear Defogger
RLY 5 Run/Crank
RLY 9 SAI Pump*
RLY 10 Cooling Fan K3 Mini Relays Usage
RLY 11 P/T
RLY 15 Cooling Fan K1
* = If equipped
Instrument Panel Fuse
Block
The instrument panel fuse block is
on the underside of the driver side
instrument panel.

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Vehicle Care 253
The vehicle may not be equipped
with all of the fuses, relays, and
features shown.Number Usage
1 DLIS
2 Data Link Connector
3 Airbag
4 Liftgate
5 Spare
6 Body Control Module 8
7 Body Control Module 7
8 Body Control Module 6
9 Body Control Module 5
10 Body Control Module 4
11 Body Control Module 3
12 Body Control Module 2
13 Body Control Module 1 Number Usage
14 Instrument Cluster
15 OnStar
16 Rear Parking Assist
17 Rain Sensing Wiper
18 Audio
19 Trailer
20 VLBS/FCA/LDW
21 CHEVYSTAR
22 Heating, Ventilation, Air
Conditioning
23 HDLP ALC
24 Clutch
25 Instrument Cluster/ Automatic
Occupant Sensing
26 Airbag Run/Crank
27 Run Relay
28 Liftgate Release

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Service and Maintenance 305
Maintenance Schedule
Additional Required
Services - Normal12 000 km/7,500 mi
24 000 km/15,000 mi
36 000 km/22,500 mi
48 000 km/30,000 mi
60 000 km/37,500 mi
72 000 km/45,000 mi
84 000 km/52,500 mi
96 000 km/60,000 mi
108 000 km/67,500 mi
120 000 km/75,000 mi
132 000 km/82,500 mi
144 000 km/90,000 mi
156 000 km/97,500 mi
168 000 km/105,000 mi 180 000 km/112,500 mi
192 000 km/120,000 mi
204 000 km/127,500 mi
216 000 km/135,000 mi
228 000 km/142,500 mi
240 000 km/150,000 mi
Rotate tires and perform Required Services.
Check engine oil level and oil life percentage.
Change engine oil and filter, if needed.@ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
Replace passenger compartment air filter. (1)@ @@@@@
Inspect evaporative control system. (2)@ @@
Replace engine air cleaner filter. (3)@@@
Except 1.4L Engine: Replace spark plugs. Inspect
spark plug wires.@
1.4L Engine Only: Replace spark plugs. Inspect
spark plug wires.@ @
Drain and fill engine cooling system. (4)@
Visually inspect accessory drive belts. (5)@
1.8L Engine Only: Replace timing belt, idler
pulley, and timing belt tensioner. (6)@
Replace brake/clutch fluid. (6)@@@
Footnotes—Maintenance
Schedule Additional Required
Services - Normal
(1) Or every two years, whichever
comes first. More frequent
passenger compartment air filter
replacement may be needed if driving in areas with heavy traffic,
poor air quality, high dust levels,
or environmental allergens.
Passenger compartment air filter
replacement may also be needed if
there is reduced airflow, window
fogging, or odors. Your GM dealer
can help determine when to replace
the filter.
(2)
Check all fuel and vapor lines
and hoses for proper hook-up,
routing, and condition.

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
306 Service and Maintenance
(3)Or every four years, whichever
comes first. If driving in dusty
conditions, inspect the filter at each
oil change or more often as needed. (4)
Or every five years, whichever
comes first. See Cooling System
0 232. (5)
Or every 10 years, whichever
comes first. Inspect for fraying,
excessive cracking, or damage;
replace, if needed.
(6) Or every three years, whichever
comes first.
Maintenance Schedule
Additional Required
Services - Severe
12 000 km/7,500 mi
24 000 km/15,000 mi
36 000 km/22,500 mi
48 000 km/30,000 mi
60 000 km/37,500 mi
72 000 km/45,000 mi
84 000 km/52,500 mi
96 000 km/60,000 mi
108 000 km/67,500 mi
120 000 km/75,000 mi
132 000 km/82,500 mi
144 000 km/90,000 mi
156 000 km/97,500 mi
168 000 km/105,000 mi 180 000 km/112,500 mi
192 000 km/120,000 mi
204 000 km/127,500 mi
216 000 km/135,000 mi
228 000 km/142,500 mi
240 000 km/150,000 mi
Rotate tires and perform Required Services.
Check engine oil level and oil life percentage.
Change engine oil and filter, if needed.@ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
Replace passenger compartment air filter. (1)@ @@@@@
Inspect evaporative control system. (2)@ @@
Replace engine air cleaner filter. (3)@@@
Change automatic transmission fluid.@@@
Change manual transmission fluid.@@@
Except 1.4L Engine: Replace spark plugs. Inspect
spark plug wires.@
1.4L Engine Only: Replace spark plugs. Inspect
spark plug wires.@ @
Drain and fill engine cooling system. (4)@
Visually inspect accessory drive belts. (5)@
1.8L Engine Only: Replace timing belt, idler
pulley, and timing belt tensioner. (6)@
Replace brake/clutch fluid. (6)@@@

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Service and Maintenance 311
Recommended Fluids
Recommended Fluids and Lubricants
Fluids and lubricants identified below by name, part number, or specification can be obtained from your dealer.Usage Fluid/Lubricant
Engine Oil Use only engine oil meeting the dexos1™ specification of the proper SAE
viscosity grade. Look for the dexos1 approved logo for GM approved
engine oil. See Engine Oil0226.
Engine Coolant 50/50 mixture of clean, drinkable water and use only DEX-COOL
®Coolant.
See Engine Coolant 0233.
Hydraulic Brake/Clutch System DOT 3 Hydraulic Brake Fluid (GM Part No. 19299818, in Canada 19299819).
Windshield Washer Automotive windshield washer fluid that meets regional freeze protection requirements.
Automatic Transmission DEXRON
®-VI Automatic Transmission Fluid.
Manual Transmission Manual Transmission Fluid (GM Part No. 19259104, in Canada 19259105).
Chassis Lubrication and Manual Transmission Shift Linkage Chassis Lubricant (GM Part No. 12377985, in Canada 88901242) or
lubricant meeting requirements of NLGI #2, Category LB or GC-LB.
Hood Latch Assembly, Secondary Latch, Pivots, Spring Anchor, and Release Pawl Lubriplate Lubricant Aerosol (GM Part No. 89021668, in Canada 89021674)
or lubricant meeting requirements of NLGI #2, Category LB or GC-LB.
Key Lock Cylinders and Hood and Door Hinges Multi-Purpose Lubricant, Superlube (GM Part No. 12346241, in
Canada 10953474).