engine CHEVROLET SSR 2003 1.G Owners Manual

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certication and Service Parts
labels and the certicates of title and registration.
Engine Identication
The eighth character in your VIN is the engine code.
This code will help you identify your engine,
specications and replacement parts.
Service Parts Identication Label
You’ll nd this label on the inside of the glove box.
It’s very helpful if you ever need to order parts.
On this label is:
your VIN,
the model designation,
paint information and
a list of all production options and special
equipment.
Be sure that this label is not removed from the vehicle.
5-80

Engine Compartment Fuse Block
The fuse block is located
under the hood in the
engine compartment on
the driver’s side of
the vehicle. SeeEngine
Compartment Overview
on page 5-12for more
information on location.
To remove the fuse block cover and access the fuses,
do the following:
1. To remove the primary fuse block cover, press in
on the two locking tabs and then lift the cover off.
2. Lift up on the secondary cover to remove it.
3. Reverse the steps to reinstall the covers.
Fuses Usage
1 Air Conditioning
2Automatic Transmission Shift
Lock Control System
3 Canister, Fuel System
4 Ignition
5 Starter
5-85

Fuses Usage
6 Ignition
7 Driver’s Side High Beam Headlamp
8Passenger’s Side High Beam
Headlamp
9 Ignition
10Instrument Panel Cluster, Driver
Information Center (DIC)
11 Driver’s Side Low Beam Headlamp
12Passenger’s Side Low Beam
Headlamp
13 Powertrain Control Module (PCM)
14 Air Bag System
15 Truck Body Controller
16 Truck Body Control, Ignition
17 Driver’s Side Stoplamp/Turn Signals
18Passenger’s Side Stoplamp/
Turn Signals
19 Back-up Lamps
20 Throttle Actuator Control (TAC)
21 Fog LampsFuses Usage
22 Horn
23 Injector A
24 Injector B
25 Oxygen Sensor A
26 Oxygen Sensor B
27 Windshield Washer
28 Cigarette Lighter
29 Powertrain Control Module (PCM)
30 Blank
31 Cargo Cover Release
32 Hazard Warning Flashers
33 Stoplamps
44 Engine Cooling Fan
45 Climate Control Fan
46 Ignition A
47 Ignition B
48 Anti-lock Brake System (ABS)
49 Body Fuse
5-86

Capacities and Specications
Refer toPart D: Recommended Fluids and Lubricants on page 6-15for more information. All capacities are
approximate. When adding uids, be sure to ll to the appropriate level, as recommended in this manual.
Recheck the uid level after lling.
Capacities and Specications
Engine VIN Code Transmission Spark Plug Gap
5.3L V8 T M30 0.040 inches (1.01 mm)
ApplicationCapacities
English Metric
Air conditioning Refrigerant R-134a 2.8 lbs. 1.27 kg
Cooling System 15.3 quarts 14.5 L
Differential Fluid 4.0 quarts 6.6 L
Engine Oil with Filter 6.0 quarts 5.7 L
Fuel Tank 25.0 gallons 94.6 L
Rear Axle 2.4 quarts 2.3 L
Transmission
(Drain and Rell)5.0 quarts 4.7 L
Wheel Nut Torque 100 ft-lbs. 140Y
5-90

Normal Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your dealer.
PartNumber
Automatic Transmission Filter Kit 24200796**
Engine Air Cleaner/FilterA2014C*
15036141**
Engine Oil FilterPF44*
25010633**
Fuel FilterGF831*
88983068**
Spark Plugs41–985*
12571164**
Windshield Wiper Blade 20.0 inches (50.8 cm)
*ACDelco
®part number
**GM part number
5-91

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using the Maintenance Schedule......................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services.................6-9
At Each Fuel Fill............................................6-9
At Least Once a Month...................................6-9At Least Twice a Year....................................6-9
At Least Once a Year...................................6-10
Part C: Periodic Maintenance Inspections.........6-13
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-13
Exhaust System Inspection............................6-13
Fuel System Inspection..................................6-13
Engine Cooling System Inspection...................6-14
Brake System Inspection................................6-14
Part D: Recommended Fluids and Lubricants. . . .6-15
Part E: Maintenance Record...........................6-17
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. Improper vehicle maintenance can
even affect the quality of the air we breathe. Improper
uid levels or the wrong tire ination can increase
the level of emissions from your vehicle. To help protect
our environment, and to keep your vehicle in good
condition, be sure to maintain your vehicle properly.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended uids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure
to follow scheduled maintenance may not be covered
by warranty.
6-2

Part A: Scheduled Maintenance
Services
This part contains engine oil scheduled maintenance
which explains the engine oil life system and how
it indicates when to change the engine oil and lter.
Also, listed are scheduled maintenance services which
are to be performed at the mileage intervals specied.
Using the Maintenance Schedule
We at General Motors want to help you to keep your
vehicle in good working condition. But we do not know
exactly how you will drive it. You may drive short
distances only a few times a week. Or you may drive
long distances all the time in very hot, dusty weather.
You may use your vehicle in making deliveries. Or
you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your dealer.This part tells you the maintenance services you should
have done and when to schedule them.
When you go to your dealer for your service needs,
you will know that GM-trained and supported service
people will perform the work using GM parts.
The proper uids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
them. All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
These schedules are for vehicles that:carry passengers and cargo within recommended
limits. You will nd these limits on the tire and
loading information label. SeeLoading Your Vehicle
on page 4-31.
are driven on reasonable road surfaces within
driving limits.
use the recommended fuel. SeeGasoline Octane
on page 5-5.
6-4

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
SeePart B: Owner Checks and Services on page 6-9
andPart C: Periodic Maintenance Inspections on
page 6-13.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that
the failure to perform this maintenance item will
not nullify the emission warranty or limit recall liability
prior to the completion of the vehicle’s useful life.
We, however, urge that all recommended maintenance
services be performed at the indicated intervals and
the maintenance be recorded.
Engine Oil Scheduled Maintenance
Change engine oil and lter as indicated by the
GM Oil Life System (or every 12 months, whichever
occurs rst). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and lter. This is based on
engine revolutions and engine temperature, and not on
mileage. Based on driving conditions, the mileage at
which an oil change will be indicated can vary
considerably. For the oil life system to work properly, you
must reset the system every time the oil is changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is necessary.
A CHANGE ENGINE OIL light will come on. Change
your oil as soon as possible within the next two times you
stop for fuel. It is possible that, if you are driving under the
best conditions, the oil life system may not indicate that
an oil change is necessary for over a year. However, your
engine oil and lter must be changed at least once a year
and at this time the system must be reset. Your dealer
has GM-trained service people who will perform this work
using genuine GM parts and reset the system.
It is also important to check your oil regularly and keep
it at the proper level.
6-5

If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. SeeEngine Oil on
page 5-14for information on resetting the system.
An Emission Control Service.
See the mileage intervals following for additional
services that may be performed with an engine oil
change. After the services are performed, record the
date, odometer reading and who performed the service
on the maintenance record pages in Part E of this
schedule.
7,500 Miles (12 500 km)
❑Check rear axle uid level and add uid as needed.
15,000 Miles (25 000 km)
❑Inspect engine air cleaner lter. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect lter at every engine oil change. SeeEngine
Air Cleaner/Filter on page 5-20for more information.
An Emission Control Service. (See footnote †.)
❑Check rear axle uid level and add uid as needed.
22,500 Miles (37 500 km)
❑Check rear axle uid level and add uid as needed.
30,000 Miles (50 000 km)
❑Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
❑Check rear axle uid level and add uid as needed.
❑Replace fuel lter.An Emission Control Service.
(See footnote †.)
❑Replace engine air cleaner lter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.
An Emission Control Service.
6-6